Set Up Adhesive(fevicol Type) Production Unit
An adhesive is any substance that is applied to one surface (the substrate) and creates an attraction between it and another surface. Because most adhesives are polymeric, mechanical methods such as molecular bonding are used to hold them together (e.g., covalent bonding). By enhancing interfacial shear strength, additives (for example, plasticizers) can improve binding.
Furthermore, many traditional adhesives are produced using environmentally friendly procedures and hence have no negative environmental impact. The most common industrial adhesives include glue, tape, mucilage, and paste. Other examples include masonry cement, chewing gum, double-sided tape, and epoxy resin glues used in electronics manufacturing.
Many high-tech items rely on particular adhesives to function properly. Super glue, for example, is frequently used in orthopaedic surgery and dentistry; it's also found inside some athletic shoes to provide traction on wet or slick surfaces.
Fevicol and its variants are among the most commonly used household goods in India, with Fevikwik being one of the most extensively used adhesives in the world. Fevicol can be used as a base product to produce your own unique versions if you wish to start your own adhesive firm. Fevicol and other adhesives have a wide range of applications and can be used in a variety of sectors.
Synthetic adhesives are the most widely utilised, despite the fact that natural adhesives are less expensive to produce. In terms of adaptability and performance, synthetic resins and rubber-based adhesives excel. Synthetics may be produced in large quantities and with uniform quality. They can also be changed in a variety of ways and are frequently combined to produce the best results for a particular application.
The two types of polymers used in synthetic adhesives are thermoplastics and thermosets. Thermoplastics provide strong, long-lasting adhesion at normal temperatures, and they can be softened for application without degrading. The thermoplastic resins used in adhesives include nitrocellulose, polyvinyl acetate, vinyl acetate-ethylene copolymer, polyethylene, polypropylene, polyamides, polyesters, acrylics, and cyanoacrylics.
Thermosetting materials, unlike thermoplastics, provide permanent, heat-resistant, insoluble linkages that cannot be modified without damage. The aerospace industry makes considerable use of thermosetting polymer adhesives. Thermosets include phenol formaldehyde, urea formaldehyde, unsaturated polyesters, epoxies, and polyurethanes.
Uses:
• Carpenters use a variety of adhesives to complete their work. Vinyl acetate is used to make Yellow Wood Glue, which is commonly water-based.
• Adhesives such as white craft glue are required for lightweight materials such as cardboard, paper, cloth, and children's crafts. Because they are frequently carried by water, they are easier to clean and less harmful. These glues must cure before any strength may be determined.
• Glue sticks are great for stationery, particularly for kids. They produce a low-bonding glue that lasts a long time. These glues adhere to a wide range of materials, including cardboard, poster board, and foam board. When the adhesive dries, it is usually translucent. Envelope sealing is a nice illustration of how they can be employed.
• Adhesives are widely used in the textile industry. Fabric adhesives, such as polyvinyl acetate or liquid white glues, can be utilised in this way.
• Acrylate adhesives are widely utilised in ceramic and leather manufacturing. These glues have a tendency to bond rapidly and create a strong, transparent finish.
• Adhesive is a substance used in the paint industry to improve the adhesion of paint and coatings.
Market Size in India:
Due to the expansion of several end-user sectors, India's adhesives industry has developed to become one of the world's largest users of adhesives. India's adhesives business is expected to be valued USD 5.7 billion by the end of 2020. According to Researcher, the India Adhesives market is expected to grow at a substantial rate over the forecast year.
The market is being propelled forward by rising demand for adhesives and sealants in a range of end-user industries, such as automotive and construction, as well as technological advancements in formulations.
Because of important characteristics and physical properties such as high cohesive strength, good adhesion and elasticity, flexibility, cohesion, and environmental resistance to UV light, corrosion, salt water, rain, and other weathering conditions, as well as the substrate's high elastic modulus and thermal expansion resistance, adhesives are widely used in the construction industry.
The Indian construction sector is predicted to grow at a rate of over 15% throughout the projection period, reaching around USD 800 billion. There are almost 20,000 current construction projects in India. Furthermore, the United Nations predicts that India's urban population would increase by 57 percent from 377 million in 2011 to 594 million in 2036. The growing urbanisation of the region has fueled the growth of the construction industry.
Market Outlook:
Growth in the packaging, building & woodworking, and transportation end-use industries, as well as technological advancements, have assisted the evolution of the industrial adhesives market. The industrial adhesives market grew at a CAGR of 4.8 percent between 2015 and 2021.
As a result of tight environmental constraints, bio-based alternatives are being developed. Soybean-derived polyols, vegetable oil-based polyamides, polyisoprenes, and epoxies are the primary bio-based adhesives that will see increased sales and production over the projected period. Over the forecast period, the market is expected to grow at a CAGR of 5%. (2022-2032).
Adhesives are utilised extensively in the construction industry, which includes both residential and non-residential construction. As the region's urbanisation and people's living conditions improve, the construction industry in Asia Pacific is constantly rising.
The adhesives business is rapidly growing in Asia Pacific as a result of increased industrialization and residential and commercial construction activities. In the construction business, adhesives are utilised in a variety of ways. Just a few examples include ceramic tiles, concrete, flooring underlayment, pre-finished panels, and roofing.
Macroeconomic developments and political acts have an impact on the global building and construction industry. As a result of quality improvements and LEED certification, industry participants are pushed to implement sustainable designs and green building approaches. As a result, adhesives are in higher demand. The demand for adhesives in green building technologies is expanding, necessitating more R&D to develop novel adhesive materials.
Industry Major Market Players:
• 3M
• Akzo Nobel N.V.
• Arkema Group
• Ashland
• Avery Dennison Corporation
• Bostik
• DELO Industrie Klebstoffe GmbH & Co. KGaA
• DuPont de Nemours, Inc.
• Franklin International,
• H.B. Fuller Company
• Henkel Adhesives Technologies India Private Limited
• Henkel AG and Co.
• Huntsman International LLC
• Illinois Tool Works Inc.
• Jowat SE
• KCC Corporation
• LORD Corporation.
• Mapei S.p.A.
• Permabond LLC
• Pidilite Industries Limited
• RPM International Inc
• Sika AG
• Yokohama Industries Americas Inc
Plant capacity: 300 MT Per Annum
Plant & machinery: 40 Lakhs
Working capital: -
T.C.I: Cost of Project: 70 Lakhs
Return: 28.00%
Break even: 70.00%
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Information- One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
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- T.C.I is Total Capital Investment
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