Project Report

Electroplating, Metal Polishing, Anodizing, Phosphating, Metal Finishing and Powder Coating projects

Surface finishing is a broad range of industrial processes that alter the surface of a manufactured item to achieve a certain property. Currently, the trend is towards surface treatments. Surface engineering techniques are generally used to develop a wide range of functional properties, including physical, chemical, electrical, electronic, magnetic, mechanical, wear-resistant and corrosion-resistant properties at the required substrate surfaces. In general, coatings are desirable, or even necessary, for a variety of reasons including economics, material conservation, unique properties, or the engineering and design flexibility which can be obtained by separating the surface properties from the bulk properties. Some of common metal surface finishing technology are electroplating, electroless nickel plating, aluminium anodizing and dying, black oxidizing of copper and steel, conversion coating and passivation, pickling, heat treatment, electropolishing etc.

Electroplating is the process of applying a metallic coating to an article by passing an electric current through an electrolyte in contact with the article, thereby forming a surface having properties or dimensions different from those of the article. Essentially any electrically conductive surface can be electroplated. Special techniques, such as coating with metallic-loaded paints or silver-reduced spray, can be used to make nonconductive surfaces, such as plastic, electrically conductive for electroplating. The metals and alloy substrates electroplated on a commercial scale are cadmium, chromium, cobalt, copper, gold, indium, iron, lead, nickel, platinum group metals, silver, tin, zinc, brass, bronze, many gold alloys, lead-tin, nickel-iron, nickel-cobalt, nickel-phosphorus, tin-nickel, tin-zinc, zinc-nickel, zinc-cobalt, and zinc-iron. Electroplated materials are generally used for a specific property or function, although there may be some overlap, e. g., a material may be electroplated for decorative use as well as for corrosion resistance.

Electropolishing is used in the pharmaceutical, electronic, food, beverage, automotive, aerospace and many other industries. Pickling is the removal of oxide layers resulting from welding and heat-treating. Pickling or chemical cleaning is the chemical cleaning of metallic surfaces in order to remove impurities, stains or scale with an acidic solution. Anodizingis an electrolytic passivation process used to increase the thickness of the natural oxide layer on the surface of metal parts.

With the growth in infrastructure, India will need huge amounts of metal. Aluminium is used in various sectors such as transportation, packaging, building/construction and electricity. Globally, automotive, packaging and construction sectors are the major end users of aluminium, while in India the power sector consumes most followed by automotive and housing sectors. The sector wise consumption break -up as follows: electrical-64 per cent, transport-18 per cent, packaging-4 per cent, industrial machinery-3 per cent, consumer durables-3 per cent, and steel sweetening, power and chemicals -11 per cent. There is no doubt that Indian infrastructure is poised for a great leap forward. The surface finishing industry will play an important role in constructing the Indian infrastructure.

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Start production of Hot Dip Galvanizing

Hot dip galvanising is a process that coats metal surfaces with a protective layer of zinc to prevent rust and corrosion. The metal part is immersed in a bath of molten zinc, which is then allowed to cool and harden. For centuries, this method has be...

BLDC Fan

BLDC stands for Brushless DC motors. The BLDC motor is a synchronous motor powered by a DC electric source. It uses an integrated inverter power supply to produce an electrical signal to drive the motor. BLDC fan meaning is BLDC motor use in BLDC cei...

Catenary Wires and Conductors used in Railway Electrification

Catenary wire (also called a messenger wire) has closely spaced drops which support the actual contact wire. The messenger (or catenary) wire needs to be both strong and have good conductivity. They used multi-strand wires (or cables) with 19 strands...

Aluminium Anodizing Unit

Aluminium and most aluminium alloys have high corrosion resistance because of protective oxide films thatformonthesurface when the metal is exposed to air. Anodizing of aluminium is the process by which the thick layer of aluminium oxide is made on t...

Start your own business in Porcelain Insulators. Most Profitable Opportunities for Startups.

Start your own business in Porcelain Insulators. Most Profitable Opportunities for Startups. An electrical insulator could be a material within which the electron doesn't flow freely or the atom of the insulator have tightly bound electrons whose in...

Porcelain Insulators

An electrical insulator is a material whose internal electric charges do not flow freely, and therefore make it nearly impossible to conduct an electric current under the influence of an electric field. This contrasts with other materials, semiconduc...

Zinc Brightener

These products are highly admired in the market for their attractive features. The brightener is widely used in chemical and other industries in the galvanization process. The brightener is used to coat steel and other metals to prevent those from be...

Aluminium Anodizing Plant

Amorphous aluminum oxide (alumina, Al2O3) forms in a layer 2-3 nm thick when bare aluminum is exposed to oxygen. Aluminium anodizing is an electrochemical process in which an oxide (anodic) layer is chemically built on the surface of the metal. This...

Aluminium Anodizing Plant

Amorphous aluminum oxide (alumina, Al2O3) forms in a layer 2-3 nm thick when bare aluminum is exposed to oxygen. Aluminium anodizing is an electrochemical process in which an oxide (anodic) layer is chemically built on the surface of the metal. This...

Galvanising of Zinc (By Electrical Process)

The Zinc Galvanizing process starts by carefully cleaning the surface of the steel by hoisting it from the Black area by a 2MT EOT crane and immersing it in a degreasing tank filled with an acid based degreaser after which it is cleansed twice in pic...

Metal Polish Soap

Metal Polishing Soap can be used for final polishing in all Aluminium and Stainless steel products. Metal polishing compounds are ideal for high quality polishing on stainless steel, aluminium and other non-ferrous metals. However, our metal polish...

Hard Chromium Plating

Chrome plating (less commonly chromium plating), often referred to simply as chrome, is a technique of electroplating a thin layer of chromium onto a metal object. The chromed layer can be decorative, provide corrosion resistance, ease cleaning proce...

C.I. Casting (Foundry) By Induction Furnace

An Induction Furnace is an electrical furnace in which the heat is applied by induction heating of metal. Induction furnace capacities range from less than one kilogram to one hundred tonnes, and are used to melt iron and steel, copper, aluminium, an...

Electroplating of Gold & Their Chemical Treatment in Golden Colour on Silver Thread

Electroplating is the process of coating one metal or metal object with a very thin layer of another metal, typically by applying a direct electric current. This partially dissolves the metals and creates a chemical bond between them. The coating app...

Plating on Plastics, Electroplating on Plastics Silver & Gold Plating on Pvc And Nylon-6

The Gold is a relatively scarce yellow metal. Often found in the native State, which is the most malleable of all metals. It is extremely corrosion resistant but it may be desolved by aqua-regia, potassium cyanide solution and in aquos solution of th...

C.P. BATH ROOM FITTING (CHROME PLATED)

Chrome plating is used in a number of metallic products to increase its durability, because products which are chrome plated do not get corroded easily. Chrome plating is mostly used in the automotive industry and the bath ware industry. Chrome happ...

BRASS ROLLING SHEET

Brass Sheets are known for its superior finish appearance and finds various uses because of its easily malleable nature that allows the metal to get formed in various shapes and sizes. These brass sheets also find usage in making brass hardware. The...

Chrome Plating

Chrome plating (less commonly chromium plating), often referred to simply as chrome, is a technique of electroplating a thin layer of chromium onto a metal object. The chromed layer can be decorative, provide corrosion resistance, ease cleaning proce...

Hot Dip Galvanizing

Hot Dip Galvanizing is a process in which an adherent, protective coating of zinc and zinc compounds is developed on the surfaces of iron and steel products by immersing them in a bath of molten zinc. Hot dipping is a process in which a metal substra...

Battery Operated Ride on Car for Kids

A toy is an item that is used in play, especially one designed for such use. Playing with toys can be an enjoyable means of training young children for life in society. Different materials like wood, clay, paper, and plastic are used to make toys. Th...

Corrugated Galvanized Sheet - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Galvanized Corrugated Sheets are manufactured using best grade steel and is widely applied in construction industry. Galvanized Corrugated Sheets have excellent corrosion resistance, these Sheets have become the most preferred material for various co...

Transmission Towers & Tele Communication Towers With Galvanizing Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

A transmission tower (colloquially termed an electricity pylon in the United Kingdom and parts of Europe, an ironman in Australia, and a hydro tower in English Canada) is a tall structure, usually a steel lattice tower, used to support an overhead po...

HOT DIP GALVANIZING PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Galvanized coatings are applied to iron and steel primarily to provide protection against corrosion of the basis metal. Hot Dip Galvanizing is a process in which an adherent, protective coating of zinc and zinc compounds is developed on the surfaces ...

Hot Dip Galvanizing Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Hot dip galvanizing is a process in which an adherent, protective coating of zinc compounds is developed on the surface of iron and steel products by immersing them in a bath of molten zinc. The protective coatings usually consists of several layers...


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