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Investment Opportunities & Business Ideas in Oman, Middle East - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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ERW STEEL PIPES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Profile Electric Resistance Welded Pipe that is also known as ERW pipe and it is made of strips of steel that is hot rolled and passed through forming rolls and finally welded together. It is used for usually high diameter. ERW steel tubes are comparatively economical and possess high dimensional accuracy, and can also be produced with thinner wall thicknesses. Owing to these advantages, use of ERW steel tubes had risen steadily in recent years. However, as the properties required for steel tubes used in automobile parts have become stricter, development of a new steel tube which possesses both high strength and excellent formability has been desired. ERW pipe is divided into many different kinds. By end-use it is divided into general pipe, galvanized pipe, oxygen lance pipe, wire casing, metric pipe, roller pipe, deep well pump tubes, automobile tubes, transformers pipes, welding thin-walled tube, welding shape tube and spiral welded pipe. Properties High performance ERW steel pipes and tubes possess high corrosion resistance, high deformability, high strength and high toughness. These pipes are used in fencing, lining pipes, oil country tubular, scaffolding, water and gas conveyance, structural, engineering purposes, etc. There has been tremendous increase in the production of ERW steel pipes due to higher demand in oil and gas industry, infrastructure and automobile uses. ERW Stainless Steel Pipes are extensively used for conveyance of fluids intended for critical high temperature and general. Uses and Applications ERW steel pipes and tubes are used in various engineering purposes, fencing, scaffolding, line pipes etc. ERW pipe is superior ERW steel pipes find its usage in diverse fields. • They are used in various structural and engineering purposes, fencing, line pipes, and scaffolding. • For the purpose of oil country tubular, water and gas conveyance ERW steel pipes are widely used. • There has been a tremendous increase in the use of ERW steel pipes in the sector of automobiles and in the sector of agriculture. • They are equally used for drinking water in housings, in collieries for extraction of water, thermal powers, hand pumps for deep boring wells, and also as strong protection for cables by Telecom Department. • ERW is used for transporting oil, gas and other vapour-liquid objects and can meet the requirements of high and low pressure. • Besides, widely used in aviation, aerospace, energy, electronics, automobiles, light industry used as well as various industry departments. So far, it occupies a decisive position in the field of transporting tube all over the world. • ERW Pipes are extensively used in agriculture, industry and construction activities like scaffolding and casing in bore wells. Market Scenario The pipe market in India is growing steadily and will witness capacity additions as the government gives high priority to developing infrastructure in the country. Pipes are imperative in all natural gas projects and waterways projects. PVC pipes are becoming popular due to a variety of reasons and are seen to replace traditional pipes.
Plant capacity: 12 MT/Day Plant & machinery: 172 Lakh
Working capital: -T.C.I: Cost of Project : 416 Lakh
Return: 36.00%Break even: 53.00%
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Transmission Towers & Tele Communication Towers With Galvanizing Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

A transmission tower (colloquially termed an electricity pylon in the United Kingdom and parts of Europe, an ironman in Australia, and a hydro tower in English Canada) is a tall structure, usually a steel lattice tower, used to support an overhead power line. They are used in high voltage AC and DC systems, and come in a wide variety of shapes and sizes. Typical height ranges from 15 to 55 metres (49 to 180 ft), though the tallest are the 370 m (1,214 ft) towers of a 2700 metres long span of Zhoushan Island Overhead Powerline Tie. In addition to steel, other materials may be used, including concrete and wood. The products of the Proposed Fabrication units are covered by well designed and fabricated structures for a. state electricity boards for the purposes of electricity supply (i,e) a) power transmission Towers, TV and Radio Towers, Telecommunication Towers, b) Railway and Highway bridges etc. c. Industrial structures etc. Some transmission towers combine these basic functions. Transmission towers and their overhead power lines are often considered to be a form of visual pollution. Methods to reduce the visual impact include undergrounding. Tower structures can be classified by the way in which they support the line conductors. Suspension structures support the conductor vertically using suspension insulators. . Strain structures resist net tension in the conductors and the conductors attach to the structure through strain insulators. Dead end structures support the full weight of the conductor and also all the tension in it, and also use strain insulators. Where the conductors are straight, a tangent tower is used. Angle towers are used where a line must change direction. Structures are classified as tangent suspension, angle suspension, tangent strain, angle strain, tangent dead end and angle dead end.
Plant capacity: 144 MT /day Plant & machinery: 11576 Lakh
Working capital: -T.C.I: Cost of Project : 15505 lakh
Return: 22.45%Break even: 42.26%
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Gypsum Plaster Board - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Gypsum board, also known as drywall or plaster board, consists of a core of gypsum surrounded with a paper covering. Several varieties of gypsum board products are available; each is comprised of a specially formulated gypsum plaster mix and facing paper specifically developed for the intended application. These gypsum board products include regular gypsum wallboard, moisture resistant gypsum board, and type X fire resistant gypsum board. Gypsum plaster boards are classified according to their use. Gypsum wall board has a face to which decoration may be applied. There are five types of gypsum board product that are considered standard. Innovation has created several new products now available. • Standard Gypsum Board: Regular core, Flexible board, Type “X” fire resistant, Moisture resistant and Plaster baseboard. • Specialty Gypsum Board: Interior ceiling board, Mold & Moisture resistant, Shaft liner, Abuse resistant and Impact resistant. The compressive strength of hardened gypsum plaster boards depends on the quantity of water used in the paste before setting the strength of the product also depends upon its moisture content in the presence of 1% of moisture the compressive strength decreases to about 40% of that of the dry product because of the increased friction between the crystals. Often no further decrease of strength is observed when the moisture content increases over 1%. The bending strength of Gypsum plaster boards is usually 50% of the compressive strength. Gypsum boards and their related products can be used in a variety of applications. Gypsum board is widely used for internal walls and ceilings by the construction industry, and is a material of growing importance in the do it yourself sector. Gypsum board is also a common fire barrier used in house and general building construction. Commonly gypsum boards used in walls and ceilings, in moist areas, in exterior applications, for fire resistance and area separation and special systems. Gypsum plaster board (GPB) popularly known as gypboard, is a low cost, light weight construction material made from aerated gypsum plaster and produced in varying thicknesses suitable for different applications. Gypsum is an important raw material used in the manufacture of cement. Consumption of gypsum varies from 2 to 6% in different plants depending upon the quality of clinker. India has good reserves of natural gypsum, mainly concentrated in Rajasthan, Gujarat and Tamil Nadu. Besides, a number of chemical industries obtain gypsum as a by product in the form of phospho gypsum. The chemical gypsum can be utilised as a whole or as part substitute to natural gypsum. Many cement plants, which are located near the source of phosphogypsum are using this substitute product.
Plant capacity: 6600 No.s/day Plant & machinery: 192 Lakh
Working capital: -T.C.I: Cost of Project : 551 lakh
Return: 26.11%Break even: 61.30%
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ALUMINIUM FOIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Aluminium foil is one of the most versatile packaging medium. The growth of this industry has been in the recent past, owing to the growing application of foil in a variety of products. Aluminium foil is regarded as unique material amongst flexible packaging materials. This is because of the characteristic of the foil to retain all metallic characteristics of aluminium. Aluminium foil is a thin sheet of metal. As such it can be an absolute barrier to moisture, gases, odours, bacteria and moulds. The high reflectivity of aluminium ensures good protection against radiant heat, whilst its opacity is important in preventing deterioration of a very large range of foods and drinks which are affected by light. Examples of changes caused by light, and prevented by foil packaging, are the destruction of vitamins and rancidity of fats and oils. Aluminium foils thicker than 25 µm (1.0 mil) are impermeable to oxygen and water. Foils thinner than this become slightly permeable due to minute pinholes caused by the production process. Aluminium foil has a shiny side and a matte side. The shiny side is produced when the aluminium is rolled during the final pass. It is difficult to produce rollers with a gap fine enough to cope with the foil gauge, therefore, for the final pass, two sheets are rolled at the same time, doubling the thickness of the gauge at entry to the rollers. The reflectivity of bright aluminium foil is 88% while dull embossed foil is about 80%. The applications of Foil could be divided into two major groups i.e. packaging applications and non packaging applications. Packaging applications include the products given above for these products, the requirement of packaging is such that it should protect the product from physical and chemical changes and climatic hazards Non packaging applications include heat exchangers tube fins in air conditioners, capacitors and cable wraps, in which specific properties of the foil such as conductivity are used. Major markets are Pharmaceutical, Cigarettes, Tea industry, Tagger foil, Food Products, Dairy Products, Multi ply Laminates, Electrical/ Power Application, Decorative Laminates etc. One of the largest applications of aluminium foil is flexible packaging, which includes aseptic beverage cartons, confectionery, bakery and other oven cooked products, coffee, tea and chocolate drinks, tobacco products, and pharmaceutical packaging. Other large applications of Aluminium Foil include aluminium foil containers, where aluminium foil properties offer a great range of solutions for food packaging, and Household foil, which became in many countries an essential part of modern life, for cooking, or for many uses at home, or in commercial kitchens (restaurants, hospitals, schools, canteens). Approximately 75% of aluminium foil is used for packaging of foods, cosmetics, and chemical products, and 25% used for industrial applications (e.g. thermal insulation, cables and electronics). The construction and automotive markets are responsible for nearly 25% of the total demand on the aluminium foil market. Aluminium is used in construction of commercial buildings and homes, most commonly in heating and ducting. In the auto industry, aluminium is gaining popularity and merit as a material used in car manufacturing. Due to its intrinsically lightweight, versatile properties, aluminium components improve a vehicles’ efficiency.
Plant capacity: 12 MT/DayPlant & machinery: 423 Lakh
Working capital: -T.C.I: Cost of Project : 1172 Lakh
Return: 44.13%Break even: 32.29%
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Vacuum Distillation of Crude Coal Tar(SPECIFICALLY CREOSOTE OIL) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Vacuum distillation is the distillation process of separating liquids boiling above 150°C at 1 atm from Nonvolatile impurities. Another liquid is boiling at least 25°C higher than the first. For vacuum distillation of crude coal tar, (specifically creosote oil), the crude coal tar is produced from coke ovens of steel plant, 50% of this crude coal tar in pitch. Coal tar is essentially the thick & black viscous liquid which is obtained by the carbonization of coal, and is a by product in the ordinary manufacture of coal gas. It should be differentiated from all the other forms of tar. Its composition varies enormously according to the mode of its formation in the gas or coke works. Properties: Coal tars are by-products of the destructive distillation (carbonization) of coal to produce coke or gas. The composition and properties of a coal tar depend primarily on the temperature of the carbonization and to a lesser extent on the nature (source) of the coal used as feedstock. In general, coal tars are complex combinations of hydrocarbons, phenols, and heterocyclic oxygen, sulfur, and nitrogen compounds. Coal tars typically are black or almost-black viscous liquids or semisolids with a characteristic naphthalene like odor. They are slightly soluble in water, partially soluble in acetone, carbon disulfide, chloroform, diethyl ether, ethanol, methanol, petroleum ether, and sodium hydroxide, and soluble in benzene and nitrobenzene. Low-temperature coal tars (formed at temperatures below 700°C) are black, viscous liquids that are denser than water and contain a lower percentage (40% to 50%) of aromatic compounds than high-temperature coal tars. Coal tars are highly flammable and corrosive, and toxic gases may be released when they burn. Their vapors can form explosive mixtures with air. Uses & Applications:Coal tars and coal-tar pitches have many uses in industry and in consumer products. Coal tars are used primarily for the production of refined chemicals and coal-tar products, such as creosote, coal-tar pitch, and crude naphthalene and anthracene oils from the distillation of crude coal tar. Coal tar has been used as a fuel in open-hearth furnaces and blast furnaces in the steel industry, as a binder and filler in surface-coating formulations, and as a modifier for epoxy resin surface coatings. Coke oven pitch is used to produce pitch coke, which is used as the carbon component of electrodes, carbon brushes, and carbon and graphite articles. Distillation fractions and residues from high temperature coal tars are used for road paving and construction and in the production of naphthalene, recovery of benzene, production of anthracene paste, briquetting of smokeless solid fuel, impregnation of electrodes and fibers, and manufacture of electrodes and graphite. Market Scenario: The downstream markets of coal tar mainly include coal tar deep-processing (phenol, anthracene, industrial naphthalene, and coal tar pitch), carbon black, substitute for heavy oil and exportation. Among these applications, coal tar consumption for deep processing ranked No.1 with 66.4% of the total consumption volume in 2009, followed by carbon black raw oil sharing 28.1% of the total. During 2005-2011, China's coal tar deep processing capacity increased from 5.4 million tons to 16.35 million tons, with a CAGR of 20.3%. From 2010 to Q1 2012, the capacity of the coal tar deep-processing projects planned or construction totaled 8.50 million t/a.
Plant capacity: Creosote Oil 1875 MT/Annum,Phenolic or Carbolic Oil 300 MT/Annum,Naphthalic Oil 900 MT/Annum,Wash Oil 600 MT/Annum,Light Oil 75 MT/Annum, Medium Soft Pitch 3750 MT/AnnumPlant & machinery: 149 Lakhs
Working capital: -T.C.I: 323 Lakhs
Return: 26.00%Break even: 33.00%
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ELECTROLYTIC MANGANESE DIOXIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

EMD is a complex composite of various crystals of manganese and oxygen that is produced through electro-winning. It is used primarily as the active constituent of alkaline batteries and increasingly as the feedstock for the cathodic material in lithium-ion batteries. The structure of EMD is highly disordered, but predominantly made up of the manganese dioxide crystal ramsdellite, depicted here, with the red balls signifying the oxygen atoms in the green manganese dioxide crystal lattice. Electrolytic manganese dioxide is a high purity product with molecular formula MnO2 that possesses the ‘recipe specific’ electrical characteristics desired by battery producers. Natural manganese dioxide (NMD) can be used in the Leclanche cells. But in alkaline, lithium and other batteries, synthetic managanese dioxide with higher purity is required. Electrolytic manganese dioxide (EMD) is used as a cathode mixture material for dry cell batteries, such as alkaline batteries, zinc-carbon batteries rechargeable alkaline batteries. Among the large variety of manganese dioxides, y-type managanese dioxide is extensively used, as y-variety compounds have high intercalation voltage. They have the ability to maintain high discharge rates, a good performance over a wide temperature range and have a long storage life. EMD is stable under normal temperature conditions. ELECTROLYTIC MAGNESIUM DIOXIDE NUCLEATION: Electrolytic manganese dioxide has been used worldwide in the manufacture of primary ZnMnO2 alkaline and Lechlanche type cells for decades. Their low cost and reliability impair their replacement by higher performance and secondary batteries. The performance of these batteries depends on the manufacture method of the manganese oxide due to the variation of the properties of the oxide with its crystallite size, density of lattice imperfections and extent of hydration. Sometimes the intercalation of lithium ions is carried out to improve performance characteristics of MnO2, for high energy density and high drain power application. Electrolytic manganese dioxide are doped with Bi, Pb and Ti ions is used for the manufacture of rechargeable alkaline manganese oxide cells. These ions are known to stabilize the MnO2 lattice towards dimensional changes that occur during charging and discharging cycles of the cells. The production of EMD is carried out through the electrolysis of hot MnSO4 and sulphuric acid solutions. Stainless steel or lead is the materials normally used as cathode, where hydrogen evolution takes place. Carbon, lead or titanium can be used as anode. Titanium anodes are preferred because the EMD is purer than that obtained with carbon and lead anodes. MARKET SCENARIO: As electric vehicles penetrate the auto market, EMD demand stands to benefit. The launch of electric cars and their expanding production is expected to increase demand for EMD for use in lithium-ion secondary batteries cathodes of the lithium manganese oxide and tertiary compound type. The highest potential growth segment for EMD is in large scale rechargeable batteries used in electric vehicles and electronics. At present, the rechargeable manganese battery segments account for less than 10% of total EMD demand. Alkaline batteries are a low growth end use, expected to track well below GDP growth rates over the forecast period. In small scale electronics, EMD use projected at historical growth rates of 4%. EMD is mostly used in alkaline and other small scale, consumer electronic batteries. World demand is estimated around 3,50,000 metric tonnes per annum in 2012 with growth rate in demand around 5%.
Plant capacity: Electrolytic Manganese Dioxide 5 MT Per DayPlant & machinery: 89 Lakhs
Working capital: -T.C.I: Cost of Project: 576 Lakhs
Return: 27.00%Break even: 57.00%
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ACTIVATED CARBON FROM SAW DUST & COCONUT SHELL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Activated Carbon is a unique material because of the way it is filled with holes (voids, spaces, sites, pores,) whatever the size of molecules. It is that, although they are spaces of zero electron density, these pores possess intense vander wall forces (from the near proximity of carbon atoms). Activated carbon is a non graphitic form of carbon, which could be produced by activation of any carbonaceous material such as coconut shells, bamboo, wood chips, sawdust, coal, lignite, paddy husk etc. The process of activation is carried out in two stages. The raw material is first carbonized and then activated either by chemicals or by steam to derive the highly porous structure. Shell based activated carbon is extensively used in the process of refining and bleaching of vegetable oils and chemical solutions, water purification, recovery of solvents, recovery of gold, in gas masks for protection against toxic gases, in filters for providing adequate protection against war gases/nuclear fall outs, etc. Uses and Application A wide variety of activated carbon products are available exhibiting markedly different characteristics depending upon the raw material and activation of technique used in their production. In selecting the activated carbon it is important to have a clear understanding of both the adsorptive and physical characteristics of the material in order to optimize the performance capabilities. Activated Carbon of three grades namely powder, granular and pelletlized finds hundreds of different applications. By chemical activation, predominantly powder activated carbons are made and these qualities are mostly used for wastewater treatment. Granular products and pellets used for gas purification are predominantly made by gas steam activation. To cite some examples from the numerous applications: decolorization of sugar and sweeteners, drinking water treatment, gold recovery, production of pharmaceuticals and fine chemicals, catalytic process, off gas treatment of waste incinerators, automotive vapor filters, color/odor correction in wines and fruit juices. Market Survey The global activated carbon market was worth $1.8 billion in 2011 and is estimated to reach $3 billion by 2016, growing at a CAGR of 11.1% from 2011 to 2016. The powdered and granular activated carbon segments are the key revenue generators for the activated carbon market. The demand for activated carbon (AC) is expected to grow due to the new demand in mercury control technology for industrial air purification applications.
Plant capacity: 6000 MT/ Annum Plant & machinery: 181 Lakhs
Working capital: -T.C.I: 1070 Lakhs
Return: 43.00%Break even: 37.00%
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AAC BLOCKS AUTOCLAVED AERATED CONCRETE BLOCKS)Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime based, cementitious building material that is expanding into new worldwide markets. As a single component building material, AAC has achieved acceptance in new markets throughout the world. AAC has a history of one hundred of years and has become the pillar industry in construction field. In our country aerated techniques have been developed for about 40 years, and its technique skills and equipments are becoming mature. The AAC has the features of light bulk density, good thermal insulation properties and sound-absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue, curbs environmental pollution, no destroy on farmland, create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. For many years AAC has been strongly supported by national wall reform policy, tax policy and environmental policy. In a sentence, AAC has been an important factor in new building materials and has a broad market prospect. Uses and Applications AAC has been used in a variety of construction projects throughout the United States. It has been used for load-bearing walls and floor/roof systems in elementary and secondary school classrooms, multistory university dormitories, military base barracks, and various hotel chains. It has been chosen for its material properties and speed of construction. High rise buildings have utilized AAC for shaft and fire walls due to its tremendous fire ratings. Manufacturing and warehouse facilities have found that AAC non load bearing cladding panels provide both an aesthetically desirable and acoustically functional solution for their projects. AAC has been used in single and multifamily construction for its thermal, acoustical, and fire performance. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. Market Survey The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (AAC), though relatively unknown in India, is currently one of the many building products being touted as green or environmentally friendly. AAC is a lightweight manufactured building stone. Comprised of all natural raw materials, AAC is used in a wide range of commercial, industrial, and residential applications. AAC Reduces Additional Material Use and Minimizes Waste and Pollution. Today, concrete used in most places, including many urban areas, is in proportion of 1:2:4 (cement: sand: coarse aggregate). This ancient technology has vanished at many sites in various metros. Proper concrete mix design is being done. This helps achieve superior quality and economy to the constructor. Concrete will no longer be a civil engineers' product. It will be a formulation of several chemicals with cement playing a major role. The market size of cement and AAC is defined as the amount of cement and AAC products supplied to the total Indian marketplace, in a particular period. Therefore, market size is determined by supply rather than demand. The outlook (for autoclaved aerated concrete) is more optimistic. Overall demand improvement will lead to a reduction in the inventory of unsold residential and commercial premises. In addition to this, residential construction from high-end apartments to affordable housing is being announced and expected to come on stream. The Indian cement industry is on a capacity expansion spree and was expected in 2007-08 to add another 60 mn tonne, with an investment of around Rs 100 bn. Between 2005 and 2008 around 55 companies announced either greenfield or brownfield expansion plans. With these projects, Indias cement capacity was to touch a new high of approximately 200 mn tonne by 2008. Indian cement firms had also plans to increase their capacity by 74 mn tonne by 2010 with investment of Rs 300 bn. Companies like Zuari Cement, OCL, Dalmia Cement, Binani Cement, Birla Corp, India Cements, Saurashtra Cement, NCL Industries and JK Cement have proposed or are implementing capacity expansion projects. By 2008, about 21.5 mn tonne of additional capacity was expected to be realised through expansion only. ?
Plant capacity: 150000 cubic meter/ Annum Plant & machinery: 1100 Lakhs
Working capital: -T.C.I: Cost of Project : 1790 Lakhs
Return: 44.00%Break even: 53.00%
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ALUMINA REFINERY - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Alumina is a white granular material, a little less coarse than table salt, and is properly called aluminium oxide. Aluminium does not occur as a metal, but must first be refined from bauxite in its oxide form. Aluminium compounds make up 7.3% of the earth's crust, making it the third most common crustal element and the most common crustal metal on earth. Aluminium was first produced in 1808. There are three main steps in the process of aluminium production. First is the mining of aluminium ore, most commonly bauxite, referred to as bauxite mining. Second is the refining of bauxite into aluminium oxide trihydrate (Al2O3), known as alumina, and third is the electrolytically reduction of alumina into metallic aluminium. Development in the aluminium producing industry, consumption and environ¬mental implications are discussed, as well as aspects of future trends. This also includes the preceding processes of bauxite mining and alumina refining. Each of these process steps are described consecutively. Uses & Application Alumina is used in Gas laser tubes, Wear pads, Seal rings, High temperature electrical insulators, High voltage insulators, Furnace liner tubes, Thread and wire guides, Electronic substrates, Ballistic armor, Abrasion resistant tube and elbow liners, Thermometry sensors, Laboratory instrument tubes and sample holders, Instrumentation parts for thermal property test machines & Grinding media Market Survey The markets for alumina and aluminum have dramatic growth potential as a result of both significantly increased demand and political and environmental factors affecting supply. Global Alumina is perfectly positioned to capture the demand of independent aluminum producers as it builds the first green-field refinery to be constructed in Guinea in more than 40 years. Global aluminium prices are likely to go up in the wake of growing demand at domestic and international fronts, coupled with China's step to slash production of the metal. According to Harbor Intelligence, a global consulting firm specialising in forecasts for commodities, aluminium prices could touch $2,700 per tonne in the first half of the next year. In the middle of 2008, industry professionals forecast an increase in annual alumina demand of approximately 50 million metric tons, for a cumulative annual demand of 124 million metric tons, by 2017.
Plant capacity: 1800000 MT/ Annum Plant & machinery: 64454 Lakhs
Working capital: -T.C.I: Cost of Project : 79232 Lakhs
Return: 48.00%Break even: 46.00%
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MAIZE & ITS BY PRODUCTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Maize is one of the cereal grains which produces through out India and is placed 3rd position in agricultural base production. Maize is constituted by hull, germ, protein, starch and moisture. There is dry and wet milling process of manufacturing of starch, zein, germ and hulls. Starch is the basic constituent of maize and it is converted to liquid glucose by adopting series of digestion steps on starch. It will be basically enzyme and acid digestion system. It may be enzyme enzyme system or only acid digestion system. In the production of liquid glucose there is some production of dextrose anhydride. There are several plant and machinery required for the production of dextrose such as Digestion Tank, Digestion Column, Jacketed Reaction Kettle, Ion Exchange Column, Receiver Vessels, Packing Machine and Weighing Machine. For testing the product there is requirement of Spectrophotometer, Glass cylinder, etc. As a whole it can be concluded that there is availability of raw materials according to market demand and it can be stored for long time in the dry place. Handling of the raw material is not difficult. Starch is a tasteless, odorless, white amorphous powder, insoluble in water. All green plants store Starch as nourishment for the future. Starch is one of the fundamental substances in the vegetable kingdom and is in existence abundantly in the natural world. Starch is produced from various sources such as corn (maize), tapioca etc. Starch is a mixture of two polymers namely amylase and amylospectin. Uses & Applications Pure Starches can be physically modified into various products of varied characteristics. Starch can be potentially used in large number of preparations. Its major applications are in textiles and paper manufacture and in food and pharmaceutical industries. Starch is used in the manufacture of number of products such as starch esters, starch phosphates, glucose, dextrose, sorbitol, ethyl alcohol etc. Industry & Specific Uses Food, Paper, Adhesives, Textiles and Many more. Market Survey Maize (Corn) contains about 70% starch, other components being protein, fibers and fat. The basis of the maize milling process is the separation of the maize kernel into its different parts. Maize starch is produced by the wet milling process, which involves grinding of softened maize and separation of corn oil seeds (germs), gluten (proteins), fibers (husk) and finally pure starch. Maize is doing wonderful things in our everyday life. Maize is present in one form or other in: The Food we eat, The Milk we drink, The Chocolates/Biscuits we take, The Clothes we wear, The Paper we read and The Medicines we take. Karnataka, AP, Bihar, MP. UP and Rajasthan are the main maize producing areas. It is also produced in Assam, Chhattisgarh, Haryana, Jharkhand, Tamil Nadu, Uttarakhand, Gujarat, HP, Jammu Kashmir, and Orissa. Punjab, West Bengal etc. Expiry rate of maize is fixed according to Nizamabad mandi. Apart from Nizamabad, Karimnagar in AP is also a delivery centre. In Maharashtra, Jalna and Jalgaon are the delivery centres while in Karnataka, Davengere is a delivery centre. Nimbaheda in Rajasthan, Ratlam in MP and Bahraich in UP are the delivery centres which are approved by the NCDEX There is a very good scope and ample space for growth in this field. New entrepreneurs should venture into this field. Few Indian Major Players are as Under: Bharat Starch Inds. Ltd. English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. Jayant Vitamins Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. Cost Estimation Capacity : 15750 Mt Starch/ Annum 3775 MT Liquid Glucose/ Annum 13500 MT Dextrose Monohydrate/ Annum 1800 MT Oxidise Starch/ Annum 2700 MT Hull By Product/ Annum 5400 MT Zein By Product/ Annum 3150 MT Germ By Product/ Annum
Plant capacity: -Plant & machinery: 349 Lakhs
Working capital: -T.C.I: Cost of Project : 1137 Lakhs
Return: 57.00%Break even: 60.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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