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Investment Opportunities & Business Ideas in Ghana, West Africa - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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Rubber Compounding for Automobile Industry - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Compounding, a term that has evolved within the tire and rubber industry, is the materials science of modifying a rubber or elastomeric or a blend of polymers and other materials to optimize properties to meet a given service application or set of performance parameters. Compounding is therefore a complex multidisciplinary science necessitating knowledge of materials physics, organic and polymer chemistry, inorganic chemistry, and chemical reaction kinetics. compounding consists of specifying the type and amount of the various ingredients in a mixture, the manner of mixing processing of the finished mix and the method of vulcanization and the requirement of end product. The primary requirement of adding different compounding ingredients to develop a technical rubber compound is to meet different service needs at an economic price and to provide certain desired physical properties. Uses and Applications Rubber Compounding for automobile is used for making Tyres for Aircrafts, Buses, cars, bicycles etc. Rubber compounds are use in car industry for manufacturing various items such as seals, diaphragms, sleeves, bellows, grommets, sealing profiles, pedals, hoses, transmission belts, etc. Beside its use in automobile industry other uses of Rubber Compounds include: in manufacturing of tubes, in oil resistance, used in house hold appliances. Some examples of rubber products are seals, diaphragms, grommets, shock absorbers, sleeves, hoses, outlets, in offering resistance against abrasion and toughness etc. Market Survey Following the liberalisation of the Indian economy in early 1990s and particularly after the opening up of the auto sector to the global players, the end of the decade presented a vastly transformed scenario for the industry. The industry has witnessed technology and product upgradation to world-class standards accompanied by intensive competition. India is striving to emerge as a substantial exporter of vehicles. Currently, exports make up for 10% of overall sales. With the waning of interest by industrial countries in auto industry, conditions are propitious for the shift of production bases to countries like India. It is believed that for all auto majors, India is ideally positioned to become a major production base for the ASEAN region. Present Manufacturers Andhra Polymers Pvt. Ltd. Elgi Rubber Co. Ltd. Magnus Rubber Inds. Ltd. Precision Seals Mfg. Ltd. Sundaram Industries Ltd. Swastik Rubber Products Ltd. Thejo Engineering Ltd.
Plant capacity: 32 MT/ dayPlant & machinery: Rs.52 Lakhs
Working capital: -T.C.I: Rs.3032 Lakhs
Return: 53.00%Break even: 22.00%
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Rubber Floor Mats - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A rubber mat is a generic term for a piece of flat rubber, generally placed on a floor or other flat surface, which serves a range of purposes including: providing a regular or flat surface, such as a mousepad protecting that which is beneath the mat, such as a place mat or the matting used in archival framing and preservation of documents and paintings, protecting that which is above the mat, such as a wrestling or gymnastics mat, or an anti-vibration mat, changing the state of that which passes above it, such as a doormat attracting dirt from shoes. Using rubber mats for flooring and matting provide the benefits of safety, being environmentally friendly, and comfort. .It is non-corrosive, non-conductor, easy handling material. It is not effected by water. It is flamable and heat sensitive. It can be easily cut out by using sharp edge knife. It is easily deformable. It can be stored at room temperature. The drainage mats are anti-microbial treated to guard against degradation from micro-organisms and minimizes the mats from being a source of odors. These rainage Rubber Mats are ideal for: entrances, kitchens/food processing areas, work stations, walk-in refrigerators, suanas and locker rooms. Uses and Applications Rubber floor mat is very much used for automobiles. e.g. cars, trucks, buses, scooters, etc. for serving as floor mat. Rubber floor mat is also used in the automatic detector centre. Rubber mat also used as insulator in the high voltage floor section or lab. Rubber mat or rubber sheet is also used for making rubber roll. Rubber mat also used in the printing roll section. Rubber mat also used in the manufacturing of machinery in the compression machinery. It is used in the airports, halls and auditorium. It is used in the hospitals, computer rooms, assembly workshop. Rubber matting is becoming increasingly popular as a form of bedding or a bedding base.
Plant capacity: 2 MT/ dayPlant & machinery: Rs.27 Lakhs
Working capital: -T.C.I: Rs.389 Lakhs
Return: 48.00%Break even: 34.00%
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Rubber Compound Toys (using Plaster of Paris) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rubber toys are one of the cheaper and best substitutes of electronic toys, plastic toy and other type of toys. Two types of hollow rubber toys of various sizes can be made by plaster casting process depending on the type of rubber used viz. Hard and soft. The rubber toys are flexible in nature. So it does not break even in fall sown on the floor. Rattlers, pull carts, dolls, stackers, building blocks, stuffed toys, train sets and various toys are the child's best friend during the long, hot and dreary summer break. Interestingly these products have varied range of traditional Indian toys that are slowly coming back into vogue, courtesy a makeover. The elasticity and resilience of our natural and synthetic rubber products make them ideal for use in toys, sports and fitness applications. . A simplest rubber compound contains: Rubber, Curing agent (Sulphur), Activator, Accelerator and Compounding Ingredients. Market Survey The Indian toy industry is estimated at about 850 million US dollars and until now has generated only 0.5 per cent of the global market. The growth of around 15 per cent promises to rapidly raise this figure, especially in the context of the growing middle class and the increasing willingness to spend money on luxury goods. Indian Toy industry is large and growing which needs more organized approach to face the challenges of factor distribution & marketing. Many of these toys are usually imported through Dubai & Malaysia. The Chinese toy market is also flooding the domestic market but Indian markets still have design or modification to some games that reflect Indian taste in them which is absolutely true. Social relevance is majorly used as a factor that is being used. B Since the last four or five years the Indian Toy Industry has shown a healthy growth rate. The market is growing at 15% to 20% per annum, which is a sound situation and it is further is estimated to grow for least five or six years. As Indian market is highly price sensitive, the reduction in prices of the products would contribute to increase in the sales. Present Manufacturers Andhra Polymers Pvt. Ltd. Elgi Rubber Co. Ltd. Magnus Rubber Inds. Ltd. Precision Seals Mfg. Ltd. Sundaram Industries Ltd. Swastik Rubber Products Ltd. Thejo Engineering Ltd.
Plant capacity: 500 Pcs./ dayPlant & machinery: Rs.42 Lakhs
Working capital: -T.C.I: Rs.362 Lakhs
Return: 46.00%Break even: 41.00%
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TYRES for Truck, Lorry, Bus,Car & Cycle - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The tyre industry is the largest part of the rubber manufacturing industry, infact it is so large that it is often classed as an industry in its own right. It absorbs well over two thirds of all natural rubber production and almost as large a proportion of synthetic rubber manufacture. In much of the innovation in the wider rubber industry both in terms of material and in terms of manufacturing emanates from the tyre industry. Light vehicle tyre and heavy truck and machinery tyre are both part of the tyre market but differ in their composition and manufacturing process. Hence light vehicle tyres are particularly passenger’s car tyre. Advances in tyre materials, tyre constructions and tyre manufacturing technology have led to new types of products and the development of new market segments. Tyre manufacturing technology has progressed in parallel with tyre construction technology so that tyres are now designed not only to meet specific performance targets, but also to enable improved 'manufacturability', i.e., more efficient, lower cost and more uniform production. Uses and Applications High performance tyres are designed for use at higher speeds, and more often, a more "sporty" driving style. They feature a softer rubber compound for improved traction, especially on high speed cornering. Tyres are used in large numbers on automobiles, truks, aircraft and bicycle. . Whole tyres have been used with considerable success to create artificial reefs and erosion barriers, sea-walls and off-coast breakwaters. In both sea and fresh water harbours, tyres are used as boat fenders, absorbing the shock from moving boats to protect the hulls and sea walls, particularly during storms. The use of whole, shredded, or granulated tyres in construction projects including the manufacture of noise absorbers for tram or rail lines, underlayments for roads, drainage areas, porous asphalt mix, among others. • All-terrain tyres are typically used on SUVs and for light trucks . Used tyres can be incinerated; they are an efficient fuel source for steam in the generation of electricity. High temperature burning means no black smoke, but keep in mind that some sulfur goes into a tyre rubber compound. It is converted to sulfur dioxide during incineration. Scrubbers are available for removal of this gas. Market Survey The Indian tyre industry has come of age with the manufacture of almost all types of tyres. The industry has an estimated turnover of close to Rs 200 bn. It is made up of 40 players with an installed capacity of 57.3 mn tyres. The industry claims a perceptible export market. The truck and bus segment is a major constituent (by value) of the tyre industry, accounting for over two-third of the total value of the industry. The upsurge in demand has generally helped the performance of tyre majors such as MRF, Apollo Tyres and Ceat. About two-thirds of the demand for truck tyres flows from the replacement market. The demand of tyres flows from three segments-original equipment manufacturers, re-placements and exports. Of the three, the replacement market is the primary source of demand, followed by the equipment manufacturers (OEM) segment and exports. The persistent pressure on the public transport system and an ever-growing urban middle class has resulted in a steady demand for two-wheelers and passenger cars. The motor cycle tyres increased by over 20%, while the tyres for scooters and mopeds witnessed a fall in production despite an increase in the production of scooters. Present Manufacturers Apollo Tyres Ltd. Balkrishna Industries Ltd. Bridgestone India Pvt. Ltd. Ceat Ltd. Dunlop India Ltd. Falcon Tyres Ltd. Goodyear India Ltd. Goodyear South Asia Tyres Pvt. Ltd. Govind Rubber Ltd. J K Tyre & Inds. Ltd. Kesoram Industries Ltd. M R F Ltd. Malhotra Rubbers Ltd. Metro Tyres Ltd. Modi Tyres Co. Ltd. Modistone Ltd. Monotona Tyres Ltd. Pavan Tyres Ltd. [Merged] Poddar Tyres Ltd. Raam Tyres Ltd. Rado Tyres Ltd. Ralson (India) Ltd. Ralson Industries Ltd. S Kumars Tyre Mfg. Co. Ltd. Suntec Tyres Ltd. T V S Srichakra Ltd. Tariq Development & Leasing Pvt. Ltd. Vikrant Tyres Ltd. [Merged]
Plant capacity: 13475 Nos./ dayPlant & machinery: Rs.409 Lakhs
Working capital: N/AT.C.I: Rs.17073 Lakhs
Return: 56.00%Break even: 20.00%
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Rubber Gaskets - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

A gasket (correct terminology is a joint made from jointing material) is a mechanical seal which fills the space between two or more mating surfaces, generally to prevent leakage from or into the joined objects while under compression. It is usually desirable that the gasket be made from a material that is to some degree yielding such that it is able to deform and tightly fills the space it is designed for, including any slight irregularities. A few gaskets require an application of sealant directly to the gasket surface to function properly. Rubber seal materials are normally chosen on the basis of chemical compatibility with the fluid being transferred, but even if seal and fluid are chemically compatible, they can still interact physically, leading to leakage. Fluid sealing technology is based on principles as diverse as lubrication, friction, wear, properties of materials, mechanical design, fluid mechanics and heat transfer. All of these factors are to be considered and studied in depth in designing different types of rubber seals, seal materials and sealing applications. Uses and Applications It is mainly used between the pipe line to make leak proof alignment or joint. It is also widely used in automobiles. Fluid Restriction, Weather Insulation, Vibration Dampening, Electrical Absorption, Noise Reduction, Packaging and Cushioning. Market Survey Rebounds in construction expenditures and motor vehicle production, as well as positive outlooks for capital spending and machinery production, will benefit gasket and seal manufacturers. Increased use of better performing gaskets and seals made from advanced materials, which offer improved lifespans over traditional sealing materials, will also stimulate dollar growth. However, in the longer term this will have a mixed effect on the market, as initial value gains will be somewhat offset by decreased aftermarket sales opportunities. Among all gasket and sealing products, compression packings, body seals and expanded graphite gaskets will register the strongest growth through 2016. However, because of their much larger shares of overall demand, the motor vehicle and machinery industries will record much stronger increases in dollar terms. A rebound in motor vehicle production and a rise in the number of motor vehicles in use will fuel sales of related gasket and sealing products. In addition, the growing use of better performing, higher-priced gaskets and seals will further drive value gains. Increases in machinery gasket and seal demand will be supported by the existence of a large aftermarket, reflecting the harsh conditions that many machinery products operate in, and an increase in machinery outputs as capital expenditures rise. Present Manufacturers Banco Products (India) Ltd. Crown Gaskets (India) Ltd. Eagleburgmann India Pvt. Ltd. Perfect Circle Victor Exports Ltd. Talbros Automotive Components Ltd. Victor Gaskets India Ltd.
Plant capacity: 200 kgs/ dayPlant & machinery: Rs.29 Lakhs
Working capital: -T.C.I: Rs.165 Lakhs
Return: 44.00%Break even: 50.00%
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Latex (Rubber) Foam Product - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Latex foam rubber derives its physical performance properties from the vulcanization process that creates long molecular chains with strong cross linked bonds. The ability of NR latex foam to recover from deformation opens up a possibility for new applications of latex foam based on products made from this NR latex foam type. For example, this NR latex foam can be employed in orthopedic applications, which usually utilize synthetic memory foam, for which this memory characteristic will allow the release of surface pressure by contouring to the shape of the body. Latex foam rubber generally has a relatively high density and is soft, thus latex foam rubber can only be used in limited amounts in the production of bonded carpet cushion. • Latex Foam Producers has a high level of grip, some others are designed to offer maximum durability. The ability of Natural Rubber latex foam to recover from deformation opens up a possibility for new applications of latex foam based on products made from this NR latex foam type. For example, this NR latex foam can be employed in orthopedic applications, which usually utilize synthetic memory foam, for which this memory characteristic will allow the release of surface pressure by contouring to the shape of the body. Uses and Applications The rubber latex pillows, mattresses, cushions, bedding etc. are used in luxury purposes. The latex foam mattresses are used for manufacturing of sheets in automobiles, cars, tempos, buses, jeeps, aero plane, etc. In hotel some time the floor mat are also used. The market for latex foam materials has grown tremendously in recent years. Foam rubber has had wide application in the bedding, furniture, and automotive fields especially. In Bed Pillows this item has been widely accepted. They are produced by a large number of the accepted shape used for feather or down pillows, they are generally very soft, but not flabby, retain their shape without "fluffing," and are particularly advantageous for allergy sufferers. The cushion of foam rubber are used in chairs, pillows, beddings, automobile furnitures etc. for luxurious living. Decorative Pillows are comparatively new application for foam, but is being received enthusiastically by the buying public. Decorative pillows have the same characteristics as bed pillows, but are made in a wide variety of sizes and shapes including square, round, rectangular, and triangular. Market Survey In India major consumers of foams are automobile industries for seat cushioning furniture, bedding pillow, cycle seat manufacturers and industrial insulation making industries. Therefore around 40-50 indigenous manufacturer of polyurethane foams in the country. It is observed that out of all products, demand of polyurethane flexible foam is around 84 % of the total demand. Polymerization of urethane and foaming is done indigenously where as major raw material is polyols and isocynate and to some extent urethane are being imported. Major demand for (flexible) is from furniture and automobile industries. Besides these sectors, there is demand for flexible foam for footwear lining, packaging, carpet backing etc. There is no data available for sector wise demand. However, a total estimated demand of main raw material consumption on end use pattern is available. Present Manufactureres Duroflex Exports Pvt. Ltd. Karnataka Consumer Products Ltd. Kurlon Ltd. Shroff Textiles Ltd. Tirupati Foam Ltd.
Plant capacity: 1 MT/ dayPlant & machinery: Rs.80 Lakhs
Working capital: -T.C.I: Rs.343 Lakhs
Return: 43.00%Break even: 38.00%
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Latex Rubber Threads - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Latex rubber thread is one of the product amongst various process obtained from Rubber Processing. It is produced by extruding compounded latex through capillaries into a bath of coagulant, and the coagulated wet filament is then washed, dried and vulcanized to produce an elastic thread. Latex is a milky sap that comes from the rubber tree. The sap is used to make products such as balloons, gloves and pacifiers. To manufacture rubber goods from latex component, it is necessary to convert the compounds into solids of the desired form. The latex producer generally stabilizes latex compounds before transporting to the rubber goods manufacturing facility. It is observed that the extent of pre-vulcanization affects the aged and un-aged physical properties of latex threads. Super heat resistant threads are developed to withstand high processing temperatures. Super heat resistant threads retain at least 80% of the modulus after exposure to dry heat of 150 degree centigrade for 2 hours while the normal threads retain only 50% modulus. Uses and Applications The main uses of rubber thread are in combination with textiles. The thread is normally covered with textile fibers of various types in special covering machines. The covered threads are then woven into foundation garments, other forms of wearing apparel. It can be used in the Toys Industries to make many enjoyable items. It can be use in the Garment Industries. Rubber threads are also used to make fishing baits and in Pole fishing. Polyester Elastic Thread are used for Shoe Cover. Rubber elastic bandage is made of the finest quality textile fabrics, reinforced with natural rubber thread. Used for elastic band, sofa elastic webbing, headwear, socks, gloves etc. Colored rubber threads are also used for making toys like koosh balls and doll hair etc. Heat Resistant Latex Rubber Threads are used to manufacture elastic tapes used in the final products. These are also used in shoe uppers, headbands and wristbands and travel goods. Rubber thread coated with talcum and rubber thread coated with polymer, both of which are ideal for textile industry that requires softness and swiftness and is also ideal for all types of machinery. Latex thread is used in the manufacture of elastic tapes used in foundation garments (such as panties), skirts. Sport wear, diapers etc. Market Survey The market size for Rubber Thread in India is estimated at 1200 MT/ month & the cumulative factual production of all rubber thread manufacturer’s put together in India is not more then 550-600 MT/month. Latex Rubber threads have wide are of applications. On the whole, Rubber thread industry consists of personal clothing, consumer rubber products and sports equipment manufacturing. Like foam industry, rubber thread industry also directly affected by general market environment. With India’s growing role in the world economy, the Indian rubber industry has also been gaining global acceptance. India today is looked upon as world’s largest producer and third largest consumer of natural rubber. Likewise, large scale production of automobiles in India also led to the further growth of this sector. The global market for industrial rubber products is projected to increase 5.8 percent per year to $139.8 billion, accelerating from the growth rate. The Asia/Pacific region, which represented 44 percent of the global market for industrial rubber products, is forecast to post the fastest gains of any region in near future.
Plant capacity: 10 MT/ dayPlant & machinery: Rs.4400 Lakhs
Working capital: -T.C.I: Rs.6700 Lakhs
Return: 33.00%Break even: 44.00%
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AAC Blocks (Autoclaved Aerated Concrete Blocks) Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime-based cementitious building material that is expanding into new worldwide markets. As a singlecomponent building material AAC has achieved acceptance in new markets throughout the world. The AAC has the features of light bulk density good thermal insulation properties and sound absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue curbs environmental pollution no destroy on farmland create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. AAC Blocks have Good heat insulation and humid retention. They are non-flammable. Autoclaved Aerated Concrete (AAC) products are 4 times lighter in weight than ordinary concrete. Its characteristic structure comprising millions of tiny pores, it offers optimum solidity at low weight. Uses and Applications AAC products are equally suitable for residential construction, multistory buildings commercial and industrial construction. The products are made of natural materials: sand lime and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. They are fire proof and provide insulation. Its low density permits use in larger building units which serves as a distinct advantage in pre fabrication. Appreciable savings are effected in foundation loads in multi storeyed construction. It is therefore being used increasingly as walling units in some developed countries. Market Survey The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (AAC) though relatively unknown in India is currently one of the many building products being touted as green or environmentally friendly. There will be phenomenal growth in autoclaved aerated industry in the near future. Autoclaved aerated concrete blocks having different architectural finishes and color will also play a prominent role in near future. With a high growing good infrastructure and urbanization, the autoclaved aerated concrete Industry is poised for growth in the near future.
Plant capacity: 500 CUM/Day Plant & machinery: Rs.1117 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs. 1886 Lakhs
Return: 36.00%Break even: 39.00%
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Crude Rubber Processing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Natural rubber is a high molecular weight polymeric substance with viscoelastic properties. Structurally it is cis 1 4-polyisoprene. Isoprene is a diene and 1 4 addition leaves a double bond in each of the isoprene unit in the polymer. Because of this natural rubber shows all the reactions of an unsaturated polymer. It gives addition compounds with halogens ozone, hydrogen chloride and several other reactants that react with olefins. An interesting reaction of natural rubber is its combination with sulphur. This is known as vulcanisation. Vulcanised rubber will have very high tensile strength and comparatively low elongation. Its hardness and abrasion resistance also will be high when compared to raw rubber. Because of the unique combination of these properties, natural rubber finds application in the manufacture of a variety of products. Uses and Applications The main use of natural rubber is in automobiles. In developed countries nearly sixty per cent of all rubber consumed is for automobile tyres and tubes. In heavy duty tyres the major portion of the rubber used is NR. In addition to tyres a modern automobile has more than 300 components made out of rubber. Many of these are processed from NR. Uses of NR in hoses footwear battery boxes foam mattresses balloons toys etc. are well known. In addition to this NR now finds extensive use in soil stabilization in vibration absorption and in road making. A variety of NR based engineering products are developed for use in these fields. Market Survey India is the fourth largest producer of Natural Rubber, after Thailand Indonesia and Malaysia. Indonesia is the second largest producer contributing around 27% of the worlds total natural rubber production. In the year 2011, India produced 890 thousand tonnes of natural rubber up from 851 thousand tonnes in the previous year. India contributes 8% of the world natural rubber production. Earlier rubber production was expected to grow by 2.6 per cent. The global supply had meanwhile grown by 8.6 per cent to 10.305 million tones. The rubber growing regions in India can be classified under two major zones, traditional and non?traditional on the basis of agro?climatic conditions.
Plant capacity: 12 MT/Day Plant & machinery: Rs.126 Lakhs
Working capital: -T.C.I: Rs. 2327 Lakhs
Return: 49.00%Break even: 28.00%
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Baby & Adult Diapers & Sanitary Pads - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study,Investment Opportunities,Plant Layout

A diaper or nappy is a kind of underwear that allows one to defecate or urinate in a discreet manner. When diapers become soiled, they require changing; this process is often performed by a second person such as a parent or caregiver. Diapers are primarily worn by children who are not yet potty trained or experience bedwetting. . However, they can also be used by adults with incontinence or in certain circumstances where access to a toilet is unavailable. These can include the elderly, those with a physical or mental disability, and people working in extreme conditions such as astronauts. It is not uncommon for people to wear diapers under dry suits. Ever since their introduction several decades ago, product innovations include the use of superabsorbent polymers, resealable tapes, and elasticised waist bands. They are now much thinner and much more absorbent. The product range has more recently been extended into children's toilet training phase with the introduction of training pants and pant diapers, which are now undergarments. Modern disposable baby diapers and incontinence products have a layered construction, which allows the transfer and distribution of urine to an absorbent core structure where it is locked in. Basic layers are an outer shell of breathable polyethylene film or a nonwoven and film composite which prevents wetness and soil transfer, an inner absorbent layer of a mixture of air-laid paper and superabsorbent polymers for wetness, and a layer nearest the skin of nonwoven material with a distribution layer directly beneath which transfers wetness to the absorbent layer. Other common features of disposable diapers include one or more pairs of either adhesive or velcro tapes to keep the diaper securely fastened. Some disposable diapers include fragrances, lotions or essential oils in order to help mask the scent of a soiled diaper or to protect the skin. Care of disposable diapers is minimal, and primarily consists of keeping them in a dry place before use, with proper disposal in a garbage receptacle upon soiling. Uses and Applications Diapers are primarily worn by children who are not yet potty trained or experience bedwetting. . However, they can also be used by adults with incontinence or in certain circumstances where access to a toilet is unavailable. Babies may have their diapers changed five or more times a day. Parents and other primary child care givers often carry spare diapers and necessities for diaper changing in a specialized diaper bag. Market Survey Today, the global market for absorbent hygiene products is over US $ 50 bn (including wipes). The evolution of hygiene products in Europe and the NorthAmerica has taken 4 to 5 generations. Feminine care was introduced over 100 years ago. Baby diapers were invented 60 years ago. Adult incontinence products appeared 30 years ago. a research report by RNCOS, “Indian Baby Care Market Analysis”, found that the market of disposable diapers is growing at snail pace compared to other segments of the baby care market. Diapers’ market reached an estimated INR 1.23 Billion in 2010, posting annual growth of around 12% from 2009. Although, there is a huge potential for diaper market in India as mostly the urban population is using it for their babies, the rural population still lags in it. Many established brands, such as P&G, Kimberly-Clark, and Nobel hygiene are continuously adopting steps to grab more and more market share in this huge untapped market. Further research reveals that the Indian baby care market has substantially grown over the past few years and caught the attention of many international players. India continues to enjoy a healthy birth rate compared to other economies, coupled with the increasing level of disposable income of the working class, which is expected to be sustained for a healthy growth momentum in future. The Indian disposable diaper market is currently pegged at nearly Indian Rupees (Rs) 700m ($17.4m, E12.6m) and 30,000 tonnes/year, and is estimated to grow between 5-10% annually. It comprises brands like Huggies (60% market share) and Pampers (30%) from multinationals Kimberly Clark and Procter & Gamble, respectively. Domestic consumer products major Godrej's Snuggy is the third-largest brand of diapers in the Indian market, with a 10% share. Analysts say it will take some time for the baby diaper market in India to pick up. According to Carlos Richer of Richer Diaper Consulting Services, India has about 45% more infants than China and almost six times more babies than the US. Few Indian Major Players are as under: Carewell Hygiene Products Ltd. Diapers India Ltd. Godrej Hygiene Products Ltd. Gufic Biosciences Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Procter & Gamble Hygiene & Health Care Ltd. Regency Diaper Inds. Ltd. Softouch Hygiene Products (Mkt) Ltd. Tainwala Personal Care Products Pvt. Ltd.
Plant capacity: Baby Diapers:45,000.0 Pckts/Day.,Adult Diapers:18,000.0 Pckts/Day., Sanitary Pads:63,000.0 Pckts/Day.Plant & machinery: Rs.855 Lakhs.
Working capital: -T.C.I: Cost of Project :Rs.2984 Lakhs.
Return: 32.00%Break even: 39.00%
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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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