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Fruits and Vegetables Value addition, Food Processing, Dehydration, Canning and Preservation, Processed Food Projects

In developing countries agriculture is the mainstay of the economy. As such, it should be no surprise that agricultural industries and related activities can account for a considerable proportion of their output. Of the various types of activities that can be termed as agriculturally based, fruit and vegetable processing are among the most important. Therefore, fruit and vegetable processing has been engaging the attention of planners and policy makers as it can contribute to the economic development of rural population. The utilization of resources both material and human is one of the ways of improving the economic status of family.

The change in the income growth, increase in population, lifestyle and concern towards health and nutrition worldwide have resulted in a large demand for processed fruit and vegetable products all over the globe. India is among the topmost vegetable and fruit producer in the worldand accounts for about 15% of the world's production of vegetables. A large number of units are in the cottage/home scale and small scale sector, having small capacities upto 250 tonnes/annum though big Indian and multinational companies have capacities in the range of 30 tonnes per hour or so. It has the distinction of producing almost all-tropical and exotic fruits and vegetables because of varied climatic conditions. India’s food processing sector covers fruit and vegetables. Value addition to food products has assumed vital importance in our country due to diversity in socio-economic conditions, industrial growth, urbanization and globalization. Value is added by changing their form, colour and other such methods to increase the shelf life of perishables.

There are various methods of preservation of food including thermal processing, fermentation, pickling, dehydration, freezing etc. The technology for preservation also varies with type of products and targeted market. Some of fast growing segments of food processing industries are given as under:

• Mango and other fruit pulps

• Pickles, chutney, sauces etc.

• Tomato products like paste, puree and ketchup

• Fruit jam, marmalade, crush, squashes, juices etc.

• Canned fruits and vegetables etc.

• Frozen products like frozen peas, cauliflower etc.


India has made a good progress on the horticultural map of the world.Boosted by rising consumer demand owing to better health awareness and purchasing power, production of fruits and vegetables across India has increased this year with their total yield surpassing the production of food grains. Fruit & vegetable processing is driven by growing consumer demand for healthy and fresh products that are easily available and require minimal preparation time. Processing of fruits & vegetables increases their shelf-life. Since they are traded on a large scale, processing ensures that market demand of fruits & vegetables with standard quality is met. The vast production base offers India tremendous opportunities for export. India's exports of Processed Food was Rs. 26,067.64 Crores in 2015-16, which includes the share of products like Mango Pulp (Rs. 796.17Crores), Dried and Preserved Vegetable (Rs. 914.21 Crores), Other Processed Fruit and Vegetable (Rs. 2,900.33 Crores), Pulses (Rs. 1,603.22 Crores), Groundnuts (Rs. 4,046.05 Crores), Guargum (Rs. 3,233.87 Crores). The Indian food –processing industry is primarily export oriented. India’s geographical situation gives it the unique advantage of connectivity to Europe, the Middle East, Japan, Singapore, Thiland, Malaysia and Korea.

Fruit and vegetable processing industry has taken a new direction and is growing gradually with strong growth rate annually. Infrastructure development for processing may take this industry to the new heights in the years to come with the help of sufficient exports and investments. Fruit and vegetable processing is done widely in the food and beverage industry.Fruits and vegetables are processed into a variety of products such as juices and concentrates, pulp, canned and dehydrated products, jams and jellies, pickles and chutneys etc. The extent of processing of fruits and vegetables varies from one country to another.


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Banana Products (Banana Powder, Banana Puree and Banana Concentrate)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Banana is the largest produced and maximum consumed amongst the fruits cultivated in India. It is known as the ‘common man’s fruit’. It is highly nutritive and very delicious. India ranks first amongst the banana cultivating countries of the world with an annual production share of 25% of the total harvest. During the past two decades the large-scale cultivation of this fruit crop has undergone considerable changes. Banana is perhaps one of the major crops, which has accepted tissue culture as a mode of propagation especially in India. Shorter harvest times and enhanced yields have popularized the cultivation of this fruit crop with respect to the area of cultivation and production by tissue culture methods. Banana fruits are available in plenty in the Tropical countries like India, and a sizeable quantity of this fruit is wasted due to poor transportation and storage facilities. Banana when ripened is a soft and delicate fruit with a post-harvest shelf life of 5- 10 days. This makes it prone to injury during transport. Further, release of ethylene during bulk storage makes the fruit ripen faster and the fruits generally rot before reaching its destination. Hence, it has always being considered a ‘problem fruit’ with respect to transportation. These reasons contribute to a local market glut, resultant price crash and subsequent disinterest among the farming community to cultivate it on a large scale. It is hence important to overcome this problem by generating an increased demand of this fruit crop. Bananas are packed with many of the nutrients that your baby needs. Sometimes referred to as a power food, it's got the perfect combination of being rich in potassium but low in sodium, making it a heart-healthy fluid. Additionally, it has an abundance of vitamins, particularly Vitamin B6, Vitamin C and Vitamin B2. Filled with those healthy vitamins and nutrients, but low in cholesterol, saturated fat and sodium, you can feel confident offering it to your baby. Just a word of caution, though known for settling upset tummies and diarrhea, eating too many bananas may lead to constipation. Banana being a ‘common man’s fruit’ is consumed in following forms: Banana Powder, Banana Puree, Banana Juice concentrate etc. Uses Banana powder, because of its high concentration of banana essence, has been found to be a major source of carbohydrate and calories . The powder has also been found to be useful as a general treatment for dyspepsia. while it is in its green state, it contains starches which are resistant to digestion, but have been studied in combination with pectin to significantly reduce intestinal permeability and fluid loss in those suffering with bouts of diarrhoea Banana powder has been studied to prevent ulcer formation induced by a variety of drugs, including aspirin, indomethacin, phenylbutazone, prednisolone, cysteamine, and histamine. Banana peel has been found to suppress testosterone-induced prostate gland enlargement. A water extract of banana stem extract has been found to suppress the formation of oxalate-associated kidney stones in the animal model, leading researchers to conclude that it may be a useful agent in the treatment of patients with hyperoxaluric urolithiasis. UV-B light induced skin damage may be prevented or reduced through the consumption of bananas, with a protective effect against loss of skin elasticity. Banana root extracts have been discovered to contain blood sugar lowering properties Banana contains compounds with demonstrable anti-MRSA activity, anti-HIV replicative activity, and following metabolic transformation by fungi, anti-leishmanicidal activity. Market Survey Banana is an important fruit crop of many tropical and subtropical regions of India. It is cultivated in India in an area of 830.5 thousand hectare and total production is around 29,779.91 thousand tons. Main banana growing states are Tamil Nadu, Maharashtra, Gujarat, Andhra Pradesh and Karnataka. The global production of banana is around 102028.17 thousand tons of which India contributes 29.19%. Besides India, other major banana producing countries are China, Philippines, Ecuador, Brazil and Indonesia. Banana Puree or Banana Pulp is processed from a selected variety of banana grown in the sub-tropical region of South India. The Cavendish banana puree (banana pulp) obtained from Indian bananas is considered best in quality owing to the superior size, flavor, taste and thickness of the Indian bananas. Banana Puree is widely mixed into daily food, juices, nectars, drinks, jams, bakery fillings, and fruit meals for children. Banana puree or banana pulp is used as flavor for baby foods, ice creams, yoghurts. Banana yoghurt makes a healthy snack and banana ice cream, milk shakes and delicious desserts are favorites among children. The demand of Banana Products in market is increasing rapidly due to nutritive and medicinal characteristics of it. India is one of the major country producing banana and its derivatives. Banana Derivatives includes: Puree, Ice-Creams, Fruit breads, cakes, tarts, muffins, pie-fillings, icings, donuts, fruit bars, milk shakes, yogurts, puddings, toppings, deserts, baby food, etc.
Plant capacity: 2160 MT/annumPlant & machinery: Rs. 155 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 519 Lakhs
Return: 28.00%Break even: 58.00%
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Dehydrated Onions (100% E.O.U.)

Onion is one of the most important commercial vegetable crops grown in India. Both immature and mature bulbs are used as vegetable and condiment. It contains vitamin B and a trace of vitamin C and also traces of iron and calcium. The outstanding characteristic of onion is its pungency, which is due to a volatile oil known as allyl-propyl disulphide. Onions compared with other fresh vegetable are relatively high in food energy, intermediate in protein content and rich in calcium and riboflavin. Dehydrated Onions have been produced in small quantities since the nineteenth century. The main advantages of dehydrated onions are that they are easy to store, being lighter in weight and smaller in bulk than fresh or other processed onions. They are cheap to pack compared with canned goods. They do not require refrigerated storage as do frozen onions and the contents of a container can be used some time after opening provided they are not dehydrated. The newest dehydration process appears to be a variation on the air-drying process and is based on the principle of vapor pressure differentials, using air circulated around the onions at relatively low temperatures to `sweat' the water from the food. It is reported that this method of dehydration prevents a crust forming on the outside of the pieces of food and that the low temperatures have less effect on flavor, texture, color and vitamin contents of onion then, of the higher temperatures used in conventional hot air-drying methods. Uses & Applications Dehydrated onions are used chiefly as a constituent in various food products i.e. they are sold to manufacturing concerns as an industrial raw material and demand for dehydrated onions is a function of the demand of these food products. However there is a demand for dehydrated onions for use as curlinary onions, both by large catering concerns - institutions and industrial canteens; and for domestic use. The other use of dehydrated onions is in the manufacture of dried soups-once virtually the sole outlet for these products, but now declining in relative importance, as other applications including use in canned soups and stews, baby foods, fish, meat and bakery products and more recently in dried `ready-meals' have been developed. Most popular applications Pizza and other fast food, snack foods, food service packs, stuffing mixes, pickled products, meat products, sea food products, gravies, canned foods, salad dressing, dips, bottle packs, pet food, rice mixes, soups, potato salad, seasoning, wet and dry salsa, specialty foods, curry powder, bakery topping, gourmet sauces, seasoning and in many other snacks or as ingredients. ? Market Survey Onion is an important vegetable crop grown in India and forms a part of daily diet in almost all households throughout the year. India is the second largest producer of onion in the world. Onion is one of the most important but perishable groups known. It is also used for medical purpose. But due to non-availability of appropriate post-harvest storage facilities, 20-25% of the total produced onions are wasted, which in terms of value amounts to crores of rupees. The right post harvest practices such as good processing techniques, and proper packaging, transportation and storage (of even processed foods) can play a significant role in reducing spoilage and extending shelf life. The industry consists of segments like processed fruits and vegetables, cereal based products, dairy products, meat, poultry and fishery products, beverages and confectionary. The global processed food market is estimated at $3.2 trillion. The Indian food market is estimated at $182 billion. Food processing industry in India is growing at 14% annum. The total food production in India is likely to double in the next ten years and there is an opportunity for large investments in food and food processing technologies. Among various methods of preservation, dehydration of vegetables is one of the most popular and oldest methods. Dehydration increases the storage period of vegetables and make them available throughout the year and even in off-season, thus supplying the important nutrients in a concentrated form. Almost all dehydrated onion products like - kibbled, sliced, rings (half & full), large kibbled, minced (in various cut sizes), chopped, granulates and powder forms has good potential in food processing industries, defense, pharmaceutical industries, hotels and restaurants, caterers, etc. In India dehydration of many food products especially vegetables and some fruits are in practices at home and industry level throughout year. There are some nutritional loses but these products are useful in many food preparation, it is readily available for Whole year. India's food processing industry is expected to benefit from this and grow to around $260-billion from the present USD 200-billion in the next 6-years, according to industry expert. It is estimated that potential for processed foods is estimated to reach from Rs 8,200-billion to Rs13, 500-billion by 2014-15. India produces 41% of the world's mangoes, 30% of cauliflowers, 28 per cent of tea, 23% of cashews, 36 per cent of green peas and 10% of onions. The Indian food production is estimated at 500 million tonnes and food processing industry has immense potential. India is a large and growing market for food products as it is growing at about 1.6% annum. Non-availability of onion during off-season creates major problem in the market. Hence, if they are processed and stored during peak season and made available during this period, then they command premium. With growing incomes, changing lifestyles and hectic daily schedule, market for dehydrated onion is growing especially in urban areas. Dehydrated products are the largest export products for international markets & international clients who desire for quality products. These products are 100% export oriented to countries like UK, Canada, Germany and many more.
Plant capacity: 1000 MT/annumPlant & machinery: 66 Lakhs
Working capital: -T.C.I: Cost of Project: 275 Lakhs
Return: 25.00%Break even: 51.00%
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Fruit Processing (Mango, Pineapple & Passion Fruits Concentrates) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Tropical fruits are harvested from woody plants (avocado, mango, orange) but also from herbaceous plants (banana, papaya) and vines (passion fruit). Tropical fruits, in most cases, are sold fresh, and off-grade fruit is processed. Most tropical fruits are highly perishable, and significant development has taken place to process selected fruits into dried products, juices and purees. Bananas such as plantains are also often used as a starch staple in Africa, Asia and Latin America and not as a dessert fruit. The fruit juice industry is a comparative young sector. While markets in China, India and Eastern Europe are still growing today, the Western markets of Europe and North America are now experiencing cutthroat competition. In these saturated markets, niche products such as those made from tropical fruits or so-called superfruits, premium juices (NFC- not from concentrate), puree, organic juices or products focusing on important. If you look around the beverage section of a supermarket these days, you will discover a fascinating variety of fruit and vegetable juices. The aseptic fruit concentrates are prepared after evaporation of water from fruit juices. These maintain quality, prolonged shelf life and optimize the transport and storage cost. The plant facility offers a wider range of final juice products for distribution such as fruit juice concentrates either packed in bulk or for consumer use, blended juices, both concentrated and ready for consumption, along with single strength fruit juices packaged in a wide variety of commercial containers. There has been a remarkable growth in the demand for the juice concentrates due to the increasing popularity of new non-alcoholic and alcoholic fruit drink products, ice cream, yoghurt and baby food etc. The fruit & vegetable syrups or concentrates are used as flavors in these products. The soft drink market is also creating huge demand for the concentrates. The move away from alcoholic drinks and the relative inconvenience of hot drinks has resulted in a major shift to packaged soft drinks of all flavors. Market Survey Fruit Beverages In volume terms, the total Indian market for fruit juices and related products, such as nectars squashes, concentrates and fruit drinks, is estimated at equivalent of 500 mn cases. Of this, only 10% is accounted for by packaged products and the rest is sold loose. Of the packaged products, 85% is made up of juices and nectars. The market for branded fruit-based drinks (Maaza, Frooti, Slice and others), nectar drinks (Real and Tropicana) and others is placed at Rs 8 bn. Of this Rs 6 bn is the market for fruit-based drinks and nearly Rs 2 bn is for fruit nectars. Besides, there is a large segment of kiosk vendors, especially in the urban areas, whose size is estimated at between Rs 8 and Rs 10 bn. The overall market for fruit juices of all types would thus be around Rs 18 bn. People, are now increasingly going in for fresh fruit juices vending from kiosk fountains which produce instant juices from fresh fruits in the presence of the consumer as well as bottled juices. It could be due to the non-availability of hygienically produced and well-preserved products or due to change in lifestyle of the consumer segment. The canned juice segment covered brands like NAFED, Noga, Midland, Gold Coin and Druk. These were fruit juices or nectars - not drinks. These did not make a mark in the market for whatever reasons: high price, unattractive packaging, lack of right promotion program. There is no general acceptance of the product forms in the fruit drinks market. The consumer is basically concerned that it is a real fruit juice and not a synthetically constituted product. Among the fruit juices are Pepsi's Tropicana nectar, Dabur's Real and fruit drinks Frooti and Slice. All these are real, reconstituted drinks from fruit pulps or concentrates. The fruit drinks differ in pulp content: the juices have over 85%, nectars 20% to 85% and fruit drinks less than 20% pulp. The leading fruit juice brands, besides Real and Tropicana, are Frooti, Onjus and Jumpin. The fruit drinks are based on oranges, mangoes, pineapples, grapes, apples, guava and tomato. Enkay Texofood Industries entered the market with what is claimed as 100% natural orange juice in India with Onjus brand. Enkay happens to be the largest Indian exporter of fruit juices, pulp and concentrates to Europe and North America, with clients such as Unilever, Coke, Pepsi and Nestle. The company's plants near Vapi in Gujarat have been producing daily 80,000 packs of 250 ml and 70,000 packs of one litre of Onjus. The emerging concept of juice bars and the recent trend of health awareness among the population have together contributed towards making the consumption of juices much more popular than before in India. A number of companies are trying to capture the untapped segment of the market aimed at children. The rural market in India has huge growth potential in this regard. With the availability of a wide range of options, Indian consumers have become much more brand conscious these days. Consequently, the domestic juice market has also witnessed the emergence of a number of branded players. Current trends suggest that the domestic players are competing well with the multinational companies. Entry of smaller brands is also a very good sign for the overall juice market in India: - The juices category was valued at INR 18,949.2m ($459.2m) in 2008, representing a CAGR of 20% since 2003. - By the end of 2013, the juices category will be worth INR 29,217.6m ($708m), with an expected CAGR of 9% between 2008 and 2013. - The juices market volume totaled 366.4 million liters in 2008, representing a CAGR of 19.1% since 2003. - By the end of 2013, the juices market will total 588.7 million liters, with an expected CAGR of 9.9% between 2008 and 2013. The juices market was led by fruit drink (0-29% juice) (representing 72.2% of the total value) followed by nectar (30%-99% juice) and 100% fruit juice (from concentrate), with a 23.5% and 3.8% market share, respectively. Vegetable juice accounts for the remaining 0.5% share. The fruit juice industry has made good progress in India. According to trade sources, the total market for fruit drinks & nectars has reportedly shown a growth rate of 10 -15% per annum in the past. The Indian market for fruit juices has reported an annual growth of 25-30%. The new sector which has potential to be explored is combination of various products like fruit and milk combination, fruit-yogurt drinks that are more natural & nutritious drinks. Few Indian Major Players are as under Atash Industries (India) Ltd. Dabur Foods Ltd. Enkay Texofood Inds. Ltd. Enkay Texofood Inds. Ltd. Goa Fruit Specialities Ltd. Indusmin Foods Ltd. Jain Processed Foods Pvt. Ltd. Kesar Greenfield International Ltd. Mother Dairy Food Processing Ltd. Mother Dairy Fruit & Vegetables Pvt. Ltd. Nadukkara Agro Processing Co. Ltd. Rasdhara Agro Exports Ltd. Reil Products Ltd. Seabuckthorn Indage Ltd. Surya Fresh Foods Ltd. Tricom Fruit Products Ltd. Tunip Agro Ltd. Vividh Agro Processors Ltd.
Plant capacity: 2800 MT/AnnumPlant & machinery: Rs. 549 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 1788 Lakhs
Return: 27.00%Break even: 52.00%
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Pickles (Various Types)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Pickle is a general term used for fruits or vegetables preserved in vinegar or brine, usually with spices or sugar or both. Pickle producing businesses are engaged in producing pickle in different varieties. Natural fruit and vegetable items are used as raw material for producing various types of pickles i.e. mango, beet, cabbage, cauliflower etc. Pickles are considered the permanent part of the food table all over the Sub-Continent and its demand is rising after its production on commercial scale. Sub-continental spices, preserved foods and traditional methods of cooking and food making have always been attractive to the world. Pickling is one of the oldest methods of food preservation. Indian pickles play an important role in fruit and vegetable preservation industry. Pickles are a very familiar term known to every locality especially in India. These are being used in India & other countries as food adjuncts and known to impart flavor & taste to the food. They increase the appetite by stimulating gastric secretion and to a certain extent supplement the food with additional minerals and vitamins. Green/slightly under ripe fruits and vegetables are most suitable for making pickles. Salt, Vinegar (8% acetic acid) and lactic acid/Glutomic acid are the important constituents/ingredients used in pickling processes. These substances when used in adequate amounts, act as preservatives either singly/collectively. The preservation of food in common salt/vinegar is called pickling. Spices & oil are also used. In order to ensure good results, the final % of acid (as lactic acid in the finished product) should not be below 2. To avoid dilution of the vinegar by water from their tissues, the vegetables are generally put in strong Vinegar of 10% acidity for several days before final packing. Bacteria prefer little/no acid for their growth. Uses Mainly, these top products are used as eatables & food. Particularly all these products of sauces pickles, squashes, Morabbas etc. are used in dining table. It has very good taste to have such drinks during unfilling. It is used for being appetizing. These are used in different hotels and restaurants, in the academic institutions and messes. In the military canteens and the officers mess people used to have them in larger quantities. Market Survey In India, the pickles are being manufactured by a number of units. The manufacturing process is simple and the top product is having great demand. There is not now-a-days much competition for these products in the market. The consumption is increasing every year. The demand of Indian pickles in foreign countries is quite high. Thus the exporters are getting high orders for good quality of products. The plant and machinery are available indigenously. There is good demand for pickles in Andhra Pradesh and Orissa and also good export market. Today a large number of branded products are in the market. Brand name is crucial in market. If the manufacturers maintain the high quality and hygiene, the products can move easily in the market. There is big competition in the market, even though there is good market scope in domestic as well as in overseas markets. Main key factor in Pickle production include purchase of raw material at a time when it is available in economical price. Therefore, seasons when vegetables and fruits i.e. mango, carrot, Garlic and Cucumber etc. are easily available at low price would be critical. Besides that, for the product penetration purpose, it would be necessary to select potential consumer market which is generally considered lower or middle class areas with dense population. Although a pre-requisite for deciding on the product type, it is necessary to carefully evaluate the existing competition present in the locality and the product mix being offered by them. Promotional activities have a significant influence on revenue generation. Pickle production, packing & marketing business is unique in the sense that this is a common item of our daily life. However, it is very important to focus on promotional activities to ensure a constant stream of business. Mostly the pickle business operators promote their products by announcing different schemes like “buy 2 get 1 free” or giving cutlery items on purchase of the product, etc. Besides, jars used for the packing purposes are also made attractive and re-usable for another purpose after the pickle has been used.
Plant capacity: 33,89,100 Kgs./Annum Plant & machinery: Rs. 60 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 517 Lakhs
Return: 50.00%Break even: 27.00%
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Dehydrated Onions (100% E.O.U.

Onion is one of the most important commercial vegetable crops grown in India. Both immature and mature bulbs are used as vegetable and condiment. It contains vitamin B and a trace of vitamin C and also traces of iron and calcium. The outstanding characteristic of onion is its pungency, which is due to a volatile oil known as allyl-propyl disulphide. Onions compared with other fresh vegetable are relatively high in food energy, intermediate in protein content and rich in calcium and riboflavin. Dehydrated Onions have been produced in small quantities since the nineteenth century. The main advantages of dehydrated onions are that they are easy to store, being lighter in weight and smaller in bulk than fresh or other processed onions. They are cheap to pack compared with canned goods. They do not require refrigerated storage as do frozen onions and the contents of a container can be used some time after opening provided they are not dehydrated. The newest dehydration process appears to be a variation on the air-drying process and is based on the principle of vapor pressure differentials, using air circulated around the onions at relatively low temperatures to `sweat' the water from the food. It is reported that this method of dehydration prevents a crust forming on the outside of the pieces of food and that the low temperatures have less effect on flavor, texture, color and vitamin contents of onion then, of the higher temperatures used in conventional hot air-drying methods. Uses & Applications Dehydrated onions are used chiefly as a constituent in various food products i.e. they are sold to manufacturing concerns as an industrial raw material and demand for dehydrated onions is a function of the demand of these food products. However there is a demand for dehydrated onions for use as curlinary onions, both by large catering concerns - institutions and industrial canteens; and for domestic use. The other use of dehydrated onions is in the manufacture of dried soups-once virtually the sole outlet for these products, but now declining in relative importance, as other applications including use in canned soups and stews, baby foods, fish, meat and bakery products and more recently in dried `ready-meals' have been developed. Most popular applications Pizza and other fast food, snack foods, food service packs, stuffing mixes, pickled products, meat products, sea food products, gravies, canned foods, salad dressing, dips, bottle packs, pet food, rice mixes, soups, potato salad, seasoning, wet and dry salsa, specialty foods, curry powder, bakery topping, gourmet sauces, seasoning and in many other snacks or as ingredients. ? Market Survey Onion is an important vegetable crop grown in India and forms a part of daily diet in almost all households throughout the year. India is the second largest producer of onion in the world. Onion is one of the most important but perishable groups known. It is also used for medical purpose. But due to non-availability of appropriate post-harvest storage facilities, 20-25% of the total produced onions are wasted, which in terms of value amounts to crores of rupees. The right post harvest practices such as good processing techniques, and proper packaging, transportation and storage (of even processed foods) can play a significant role in reducing spoilage and extending shelf life. The industry consists of segments like processed fruits and vegetables, cereal based products, dairy products, meat, poultry and fishery products, beverages and confectionary. The global processed food market is estimated at $3.2 trillion. The Indian food market is estimated at $182 billion. Food processing industry in India is growing at 14% annum. The total food production in India is likely to double in the next ten years and there is an opportunity for large investments in food and food processing technologies. Among various methods of preservation, dehydration of vegetables is one of the most popular and oldest methods. Dehydration increases the storage period of vegetables and make them available throughout the year and even in off-season, thus supplying the important nutrients in a concentrated form. Almost all dehydrated onion products like - kibbled, sliced, rings (half & full), large kibbled, minced (in various cut sizes), chopped, granulates and powder forms has good potential in food processing industries, defense, pharmaceutical industries, hotels and restaurants, caterers, etc. In India dehydration of many food products especially vegetables and some fruits are in practices at home and industry level throughout year. There are some nutritional loses but these products are useful in many food preparation, it is readily available for Whole year. India's food processing industry is expected to benefit from this and grow to around $260-billion from the present USD 200-billion in the next 6-years, according to industry expert. It is estimated that potential for processed foods is estimated to reach from Rs 8,200-billion to Rs13, 500-billion by 2014-15. India produces 41% of the world's mangoes, 30% of cauliflowers, 28 per cent of tea, 23% of cashews, 36 per cent of green peas and 10% of onions. The Indian food production is estimated at 500 million tonnes and food processing industry has immense potential. India is a large and growing market for food products as it is growing at about 1.6% annum. Non-availability of onion during off-season creates major problem in the market. Hence, if they are processed and stored during peak season and made available during this period, then they command premium. With growing incomes, changing lifestyles and hectic daily schedule, market for dehydrated onion is growing especially in urban areas. Dehydrated products are the largest export products for international markets & international clients who desire for quality products. These products are 100% export oriented to countries like UK, Canada, Germany and many more.
Plant capacity: 1000 MT/annumPlant & machinery: 66 Lakhs
Working capital: -T.C.I: Cost of Project: 275 Lakhs
Return: 25.00%Break even: 51.00%
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Banana Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Good quality banana powder is produced from the bananas of right variety and degree of ripeness. Immature or over ripe fruits should be excluded from the bulk. Thus, by developing a number of value added products, banana could be developed as an industrial crop generating recurring and consistent demand for this crop. Only 0.05% of domestic production is exported and the rest is consumed within the country mostly as a table fruit. The Indian food industry is estimated to be worth over US$ 200 billion and is expected to grow to US$ 310 billion. By 2015 India is one of the world’s major food producers but accounts for only 1.7 per cent (valued at US$ 7.5 billion) of world trade in this sector – this share is slated to increase to 3 per cent (US$ 20 billion) by 2015. India is one of the world East world’s major food producers but accounts for less than 1.5 per cent of international food trade. This indicates vast scope for both investors and exporters. There is good domestic and export potential for banana by-products. New entrepreneurs can well venture into this sector.
Plant capacity: 300000.00 Kgs./AnnumPlant & machinery: Rs. 28 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 123 Lakhs
Return: 44.00%Break even: 43.00%
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Pickles (Various Types)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Pickle is a general term used for fruits or vegetables preserved in vinegar or brine, usually with spices or sugar or both. In India, the pickles are being manufactured by a number of units. There is not now-a-days much competition for these products in the market. The consumption is increasing every year. The demand of Indian pickles in foreign countries is quite high. Thus the exporters are getting high orders for good quality of products. Today a large number of branded products are in the market. There is big competition in the market, even though there is good market scope in domestic as well as in overseas markets. Mostly the pickle business operators promote their products by announcing different schemes like “buy 2 get 1 free” or giving cutlery items on purchase of the product, etc. Besides, jars used for the packing purposes are also made attractive and re-usable for another purpose after the pickle has been used.
Plant capacity: 33,89,100 Kgs./AnnumPlant & machinery: Rs. 60 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 517 Lakhs
Return: 50.00%Break even: 27.00%
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Dehydrated Onions (100% E.O.U.)

Onion is one of the most important commercial vegetable crops grown in India. India is the second largest producer of onion in the world. Onion is one of the most important but perishable groups known. Due to non-availability of appropriate post-harvest storage facilities, 20-25% of the total produced onions are wasted, which in terms of value amounts to crores of rupees. The global processed food market is estimated at $3.2 trillion. The Indian food market is estimated at $182 billion. Food processing industry in India is growing at 14% annum. The total food production in India is likely to double in the next ten years and there is an opportunity for large investments in food and food processing technologies. In India dehydration of many food products especially vegetables and some fruits are in practices at industry level throughout year, it is readily available for Whole year. India's food processing industry is expected to benefit from this and grow to around $260-billion from the present USD 200-billion in the next 6-years, according to industry expert. Dehydrated products are the largest export products for international markets & international clients who desire for quality products. These products are 100% export oriented to countries like UK, Canada, Germany and many more.
Plant capacity: 1000 MT/annumPlant & machinery: Rs.66 Lakhs
Working capital: -T.C.I: Cost of Project: Rs.275 Lakhs
Return: 25.00%Break even: 51.00%
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Fruit Juices (Pineapple, Banana, Orange & Guava)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Juice is a liquid that is naturally contained in fruit and vegetables. The fruit juice industry has made good progress in India. According to trade sources, the total market for fruit drinks & nectars has reportedly shown a growth rate of 10 -15% per annum in the past. The Indian market for fruit juices has reported an annual growth of 25-30%. The new sector which has potential to be explored is combination of various products like fruit and milk combination, fruit-yogurt drinks that are more natural & nutritious drinks. At international scenario, France has registered an annual growth of 20% during in past few years. Per capita consumption of fruit juice in USA is 46 L, Germany 39 L, Holland 24 L, UK19 L, Spain15 L, Japan15 L, France 12 L & Italy 8 L. These figures indicate potentiality of exporting fruit juice concentrates to European markets. Brazil is the world leader in export of citrus juice concentrates and nectars. This sector has ever-growing and never ending demand in domestic as well as foreign market. Entrepreneurs interested can well venture in this sector. Few Major Players are named as under: Atash Industries (India) Ltd. Dabur Foods Ltd. Enkay Texofood Inds. Ltd. Enkay Texofood Inds. Ltd. Goa Fruit Specialities Ltd. Indusmin Foods Ltd. Jain Processed Foods Pvt. Ltd. Kesar Greenfield International Ltd. Mother Dairy Food Processing Ltd. Mother Dairy Fruit & Vegetables Pvt. Ltd. Nadukkara Agro Processing Co. Ltd. Rasdhara Agro Exports Ltd. Reil Products Ltd. Seabuckthorn Indage Ltd. Surya Fresh Foods Ltd. Tricom Fruit Products Ltd. Tunip Agro Ltd. Vividh Agro Processors Ltd.
Plant capacity: 4800000 Bottles/AnnumPlant & machinery: Rs.248 Lakhs
Working capital: -T.C.I: Cost of Project:Rs. 502 Lakhs
Return: 26.00%Break even: 56.00%
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Onion Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Onion powder is made by dehydrating onions and grinding them down to a fine powder. It is a common seasoning and a component of spice mix. Onion powder replaces the taste of onions when used in recipes. The powder can be combined with other herbs and spices to create rubs, spice mixes, drinks and dressings. Applications include pasta, pizza, and grilled chicken. It is a common component of seasoned salt. Non-availability of onion during off-season creates major problem in the market and causes price fluctuations, which directly affects the consumer. Hence, their processing and availability during this period commands premium. With growing incomes, changing lifestyles and hectic daily schedule, market for dehydrated onion is growing especially in urban areas. The dehydrated onion processors in India are expanding their capacities significantly to meet the fast growing global demand. Many units are increasing their production capacity to fulfill the increasing demand of cold-weather countries like Germany, France, the US, the UK and South Africa. The entry of multinational companies into snack food business has also pushed the demand for dehydrated onions. The boom has also seen a few units from surrounding parts going in for expansion. Few Major Players are listed below: Aarkay Food Products Ltd. Coduras Exports Ltd. Gujarat Dehyd Foods Ltd. Jain Irrigation Systems Ltd. L M P Gujarat Agro Exports Ltd. Orient Vegetexpo Ltd. S Y P Agro Foods Ltd. Tirupati Vegpro (India) Ltd. Unique Organics Ltd.
Plant capacity: 1380 MT/AnnumPlant & machinery: 70 Lakhs
Working capital: -T.C.I: Cost of Project: 409 Lakhs
Return: 25.00%Break even: 62.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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