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Fruits and Vegetables Value addition, Food Processing, Dehydration, Canning and Preservation, Processed Food Projects

In developing countries agriculture is the mainstay of the economy. As such, it should be no surprise that agricultural industries and related activities can account for a considerable proportion of their output. Of the various types of activities that can be termed as agriculturally based, fruit and vegetable processing are among the most important. Therefore, fruit and vegetable processing has been engaging the attention of planners and policy makers as it can contribute to the economic development of rural population. The utilization of resources both material and human is one of the ways of improving the economic status of family.

The change in the income growth, increase in population, lifestyle and concern towards health and nutrition worldwide have resulted in a large demand for processed fruit and vegetable products all over the globe. India is among the topmost vegetable and fruit producer in the worldand accounts for about 15% of the world's production of vegetables. A large number of units are in the cottage/home scale and small scale sector, having small capacities upto 250 tonnes/annum though big Indian and multinational companies have capacities in the range of 30 tonnes per hour or so. It has the distinction of producing almost all-tropical and exotic fruits and vegetables because of varied climatic conditions. India’s food processing sector covers fruit and vegetables. Value addition to food products has assumed vital importance in our country due to diversity in socio-economic conditions, industrial growth, urbanization and globalization. Value is added by changing their form, colour and other such methods to increase the shelf life of perishables.

There are various methods of preservation of food including thermal processing, fermentation, pickling, dehydration, freezing etc. The technology for preservation also varies with type of products and targeted market. Some of fast growing segments of food processing industries are given as under:

• Mango and other fruit pulps

• Pickles, chutney, sauces etc.

• Tomato products like paste, puree and ketchup

• Fruit jam, marmalade, crush, squashes, juices etc.

• Canned fruits and vegetables etc.

• Frozen products like frozen peas, cauliflower etc.


India has made a good progress on the horticultural map of the world.Boosted by rising consumer demand owing to better health awareness and purchasing power, production of fruits and vegetables across India has increased this year with their total yield surpassing the production of food grains. Fruit & vegetable processing is driven by growing consumer demand for healthy and fresh products that are easily available and require minimal preparation time. Processing of fruits & vegetables increases their shelf-life. Since they are traded on a large scale, processing ensures that market demand of fruits & vegetables with standard quality is met. The vast production base offers India tremendous opportunities for export. India's exports of Processed Food was Rs. 26,067.64 Crores in 2015-16, which includes the share of products like Mango Pulp (Rs. 796.17Crores), Dried and Preserved Vegetable (Rs. 914.21 Crores), Other Processed Fruit and Vegetable (Rs. 2,900.33 Crores), Pulses (Rs. 1,603.22 Crores), Groundnuts (Rs. 4,046.05 Crores), Guargum (Rs. 3,233.87 Crores). The Indian food –processing industry is primarily export oriented. India’s geographical situation gives it the unique advantage of connectivity to Europe, the Middle East, Japan, Singapore, Thiland, Malaysia and Korea.

Fruit and vegetable processing industry has taken a new direction and is growing gradually with strong growth rate annually. Infrastructure development for processing may take this industry to the new heights in the years to come with the help of sufficient exports and investments. Fruit and vegetable processing is done widely in the food and beverage industry.Fruits and vegetables are processed into a variety of products such as juices and concentrates, pulp, canned and dehydrated products, jams and jellies, pickles and chutneys etc. The extent of processing of fruits and vegetables varies from one country to another.


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FRUIT PROCESSING (Mango, Lychee, Pineapple, Orange & Pomelo for Concentrates, Juice in Cans) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Juice is the liquid that is naturally contained in fruit or vegetable tissue. Juice is prepared by mechanically squeezing or macerating fresh fruits or vegetables flesh without the application of heat or solvents. For example, orange juice is the liquid extract of the fruit of the orange tree. Juice may be prepared in the home from fresh fruits and vegetables using a variety of hand or electric juicers. Many commercial juices are filtered to remove fiber or pulp, but high-pulp fresh orange juice is a popular beverage. Juice may be marketed in concentrate form, sometimes frozen, requiring the user to add water to reconstitute the liquid back to its "original state". However, concentrates generally have a noticeably different taste from that of their "fresh-squeezed" counterparts. Other juices are reconstituted before packaging for retail sale. Common methods for preservation and processing of fruit juices include canning, pasteurization, freezing, evaporation and spray drying. Fruit juices consist of 100% pure fruit juice made from the flesh of fresh fruit or concentrates and contain no preservatives or any other added ingredients. Some minor exceptions exist in order to ensure that the final product is of an acceptable taste. These exceptions are very specific and are controlled by government legislation in the form of the Fruit Juices & Nectars Regulations. The branded fruit juices market inclusive of nectars is placed at about Rs 10 billion. The pure fruit juices are the preferred drink among the fruit drinks. This segment is growing at around 10% annually. The market for fruit juices is expected to grow to Rs. 7.50 billion by end 2009-10 from nearly Rs. 4.75 billion presently. Consumption per capita of juices in India is very low. It is estimated at a fraction of a liter - 20 ml. China has attained a consumption level of 1500 ml. The consumption in India is basically an urban phenomenon. Nonetheless, it is gaining slow but steady penetration into the rural areas. The market size of the food processing industry is likely to increase from Rs 4600 billion in 2003-04 to Rs 8200 billion in 2009-10, and to Rs 13,500 billion in 2014-15.In the coming years India’s share in the global processed food industry will get a raise from one per cent to three per cent. Indian food processing activity is still largely based on primary processing, which accounts for 80 per cent of the value addition. In the area of packaging, Tetra-Pak India, a part of the $ 10 billion Tetra Laval group, has become the major source of brick cartons amenable to aseptic packaging and imparting long product shelf-life to the foods. Tins, nonetheless still continue to be in the market in family size packing. There is an ample space and good market potential for new entrepreneurs in this field.
Plant capacity: 1475 Kls/Annum Fruit Juice, 25 MT/Annum Fruit Juice ConcentratePlant & machinery: 210 Lakhs
Working capital: -T.C.I: 580 Lakhs
Return: 44.00%Break even: 39.00%
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EXTRACTION OF PECTIN FROM CITRUS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Pectin is a naturally occurring substance present in all plant tissue, calcium pectin being present between the cell walls and serving as a strengthening or building agent. Fruits naturally possessing relatively large amount of pectin include lemons, bitter oranges, apples, quinees, grooselevvies, currants and plums. It is less plentiful in fruits such as black berries, raspberries, strawberries and cherries. Pectin is a group of complex materials of very high molecular weight, which are able to form a gel in the presence of correct amounts of acidity and sugar. In the presence of fruit juice the gel will usually form when the concentration of sugar, acid and pectin are 68, 1 and 1 percent respectively. The pectin’s in fruits juices are derived from proto pectin, an insoluble form of polygalacturomides whose structure is still to be elucidated. The normal processes of ripening cause the dehydration of insoluble proto pectin into pectin’s (or pectinic acids) and associated polysaccharides, and many of the physical changes in the structure of fruit and vegetable tissues coinciding with ripening are due to these changes in the pectin constituents. The pectin eventually passes into a gelatinous condition slightly soluble in water. It is suggested that pectin fundamentally comprises long-chain polygalacturomide molecules with only minor hydrogen bonding between chains. High jelly grade pectin’s are those where minimum chain dehydration has taken place and about half of the glacturonic acid groups are condensed as methyl esters. Pectin acid is the completely demethylated product possessing no power of forming sugar acid gels as required in the preserving industry. Citrus pectin is usually sold in a finely powdered condition. Pectin is available commercially in both liquid and powdered form. It has generally been extracted from either apples or citrus fruits. Pectin’s are graded for the food industry. Grading is done according to sugar-carrying power. The field of uses and applications of pectin show that there is vast consumption scope of pectin. It is very widely used in food and food processing industries. These are important ingredient and basic raw material for a large number of food products. For example, it is used in preparation of jam, jelly, sauces, pickles, ice cream, confectionery, drinks and a number of various food products. The market potential can be analyzed on the basis of the growth prospects of its users industries. The food processing units have been mushrooming at a rapid pace. Apart from the indigenous consumption, there is a demand of pectin in export market. This industry may prove to be a good foreign exchange earner. The supply is always lagging far behind its production. Its demand is increasing tremendously and the major requirement is being fulfilled through import. There is a good scope to venture into this field for new entrepreneurs.
Plant capacity: 100500 Kg/AnnumPlant & machinery: 52 Lakhs
Working capital: -T.C.I: 232 Lakhs
Return: 45.00%Break even: 47.00%
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INSTANT GINGER POWDER DRINK - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Ginger is one of the oldest and most important spices used in different kinds of food preparation. Ginger possesses a warm pungent taste and a pleasant odor, hence it has a wide use as a flavoring in numerous food preparation, beverages, ginger bread, soups, pickles and many soft drinks. There are two general types of ginger viz. fresh green ginger used for the preparation of candied ginger (in sugar syrup) and dried or cured ginger applied in the spice trade, for extracts, oleoresins and for the distillation of its volatile oil. The main application of the ginger oil is in confectionery, beverages, and baked products. An instant beverage powder with non-polymer catechins contained at high concentration has improved flavor and taste owing to reductions in bitterness and astringency, and also provides improved flavor and taste and improved stability in external appearance after reconstituted into a beverage. The instant beverage powder contains the following ingredients (A) and (B): (A) from 0.5 to 20.0 wt % of a purified product of green ginger extract powder. Instant Ginger Drink with Creamer made from fresh young roots, peeled and sliced, cooked in heavy sugar syrup, and then air dried. After the process, it mixed with creamer for taste variant. The instant ginger powder in the present is comprised of a powdery concentrate composition containing non-polymer catechins, and is taken as a reconstituted beverage by dissolving it in a liquid such as deionized water or hot water. The instant beverage powder of the present may desirably be taken as a reconstituted beverage containing from 0.01 to 0.5 wt % of non-polymer catechins. the content of non-polymer catechins in the instant beverage powder is set at from 0.5 to 15.0 wt % in the present invention, but may be set preferably at from 0.5 to 12.0 wt %, more preferably at from 0.6 to 10.0 wt %, even more preferably at from 0.6 to 5.0 wt %. The setting of the content of non-polymer catechins within the above-described range makes it possible to readily digest a large amount of non-polymer catechins, and moreover, to expect the physiological effects of non-polymer catechins. The term "non-polymer catechins" as used herein is a generic term, which collectively encompasses non-epi-form catechins such as catechin, gallocatechin, catechin gallate and gallocatechin gallate, and epi-form catechins such as epicatechin, epigallocatechin, epicatechin gallate and epigallocatechin gallate. The concentration of non-polymer catechins is defined based on the total amount of the above-described eight non-polymer catechins. The purified product is next granulated into a powder. The granulation may be conducted by either a dry method or a wet method, but for obtaining a particle size suited for dissolution in water or another drinking medium, wet granulation that granulates by using the adhesive force of water or a binder is preferred. Examples of preferred granulation methods include spray-drying granulation, freeze-drying granulation, fluidized bed granulation and tumbling granulation. The granulation can be conducted by using two or more of these granulation methods in combination. The instant drinks are available in a range of flavours: Orange, Raspberry, Cherry, Kiwi, Mango, Cola, Peach, Tropic, sprite, Apple, Apricot, Fruit Punch, Grape, Strawberry, Lemon, Pineapple, Ice tea Lemon, Ice tea Apple and Ice tea Peach. The demand of ginger based beverage will ever increasing due to its health benefits. It has good export, global and domestic demand. There is good scope for new entrepreneurs.
Plant capacity: 600 MT/Annum (5000 Pouches (400 GMS) per dayPlant & machinery: 50 Lakhs
Working capital: -T.C.I: 348 Lakhs
Return: 49.00%Break even: 42.00%
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POTATO POWDER, GRANULES & FLAKES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Potato is one of the important tuber vegetables, which is consumed throughout the year. Indian vegetable basket is incomplete without mentioning the king of vegetables-potato-a sustaining force and a culinary delight. The tantalizing taste of nutrient-rich potatoes makes it an essential part of every breakfast, lunch and dinner worldwide. Potatoes can be consumed in varied forms. In fact, it is a vegetable that can easily be combined with any other food item including other vegetables, cereals, pulses, meat and poultry. Potato can be used to produce many value-added products. It can be roasted, boiled, fried, baked or steamed. The raw materials required are fresh potatoes. The forms of its products are single cell or cell aggregates, so we call it potato granules/powder and flakes. The main difference between potato powder and potato starch is that potato powder is the dehydration of fresh potatoes; they contain all dry matter of potatoes in addition to potato skin. To maintain the integrity of potato cell granules as much as possible, potato powder after watering have the nutrition, flavor and taste of cooked potatoes. Potato starch is only one of many ingredients of potato, so potato starch does not have the nutrition, flavor and taste of potatoes. Potato powder contain not only as the same nutrition level as cereal flour, but also rich in vitamin C and a lot of K. Potato powder contain large amounts of dietary fiber and lower fat. Do not contain cholesterol and saturated fatty acid, are convenient to eat and easy to digest and absorb, so they are particularly suitable for elderly and children to eat. Re-mixed potato powder strengthened nutrition is the full price of nutritious food accepted by the world. The storage and transportation of the potato powder are safe, the cost is low, and shelf life is longer. Using the potato powder to replace the fresh potato will greatly simplify the production process; reduce the cost and crease productivity. The storage and transportation cost of the potato powder are far lower than the fresh potatoes. It is estimate that 10 percent of potatoes produce is used as seed, 20% of produce are wasted due to inadequate storage and lack of proper transport infrastructure. The remaining 70% of potatoes (i.e.17.5 million tonnes) are consumed as fresh or processed. Of these almost 97% percent are consumed as fresh i.e. around 17.0 million tonnes are consumed as fresh potatoes is estimated at 15kg per annum. Roughly 0.5 million tonnes of potatoes are used for processing. Potato powder, Granulated and flakes are processed potatoes. It will help to increase the shelf life of potatoes. There are various machines are required for the processing of potatoes. Most of the machines are indigenously available very few of them may be imported. There are plenty of well verities of potato available for processing. The process technology can be easily available in India. As a whole the products have fair market demand. There is good scope for new entrepreneurs. Few Indian Major Players are as under: Tipsy-Topsy Exports Superveg Agrotech Pvt. Ltd. Sifter International Nile Valley Company Rice, Spice And Paper Inc.
Plant capacity: 3000 MT/Annum, 5 MT Potato Powder/Day, 2.5 MT Potato Flakes/Day, 2.5 MT Potato Granules/DayPlant & machinery: 665 Lakhs
Working capital: -T.C.I: 1240 Lakhs
Return: 36.00%Break even: 42.00%
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MORINGA OLEIFERA (DRUMSTICK) POWDER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

India has a major agribusiness sector which has achieved remarkable successes over the last three and a half decades. India ranks first in the world in production of fruits and second in vegetables. The changing food habits of people are discernible. There has been a positive growth in ready –to-serve beverages, fruit juices and pulps, processed fruits and vegetables products, i.e., dried or preserved and dehydrated vegetables and fruits. Moringa or drum sticks is among the well known vegetables being used in our food during its availability. It is commonly known as “Sejana”. Each vegetable and fruit has its own nutritional content. Moringa tree is mainly grown in semi-arid, tropical and sub-tropical areas. While the best type of soil for this tree is dry and sandy, it can also tolerate poor soil such as that found in coastal areas. The tree is native to the Himalayan foothills in Northwestern India. Moringa is widely cultivated in areas such as Africa, Central and South America, Sri Lanka, India, Mexico, Malaysia, and the Philippines. It is believed to be one of the most useful trees in the world. Its leaves are highly nutritious, being a significant source of beta-carotene, Vitamin C, protein, iron and potassium. The leaves are cooked and used as spinach. The tree has a medium height, extending to 15-20 feet. The fruits are 6-8 inch long, brown in color and have six visible veins. The leaves are 1-2 feet long and leaflets are in pairs of 6 to 9, with a width of ¼ inches. The seeds of Moringa oleifera are triangular in shape and astringent in taste. The usage of drumstick powder is mainly used in curries, kormas, and dal. Apart from that it also makes good savory cutlets. It imparts that special flavour to sambars and is used as a thickening agent. It gives a distinct palatable taste and is a rich source of glutamic acid and it is highly useful in joint pains. Dehydrated drumstick powder is an integral part of Indian cuisine and is extensively used in many food and curry preparations. It is a mass consumption item used round the year. Apart from individual households, it is used in large quantities in restaurants, dhabas, road-side eateries, hotels and canteens and many such places. But the conventional method of eating the fresh pod is not easily available instantly. Hence dehydrated drumstick powder has become acceptable. Drumstick is one of the world’s most useful trees with potential to improve nutrition, boost food security, foster rural development and support sustainable land care. From leaves and root to pods and seeds, all parts of the drumstick tree are highly edible. The drumstick is valued mainly for its tender pods, which are relished as vegetable but all its parts – bark, root, fruit, flowers, leaves, seeds and even gum – are of medicinal value. They are used in the treatment of ascites, rheumatism and venomous bites as antiseptic and as cardiac and circulatory stimulants. India is the largest producer of drumstick with an annual production of 1.1 to 1.3 million tonnes grown over 38,000 hectares. Andhra Pradesh leads with 15,665 hectares under murungai cultivation, compared to 7,408 hectares in Tamil Nadu. Drumstick in powder form is easily soluble, is in compact form and very convenient to transport. With increasing health awareness and improved standards of living, drumstick powder has good market potential. New entrepreneurs should venture into this field.
Plant capacity: 300000 Kgs./AnnumPlant & machinery: 19 Lakhs
Working capital: -T.C.I: 94 Lakhs
Return: 52.00%Break even: 41.00%
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BANANA CHIPS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Snack foods have become very popular among all age groups in India and its popularity is growing day by day. A variety of snack foods are presently available at reasonable prices but banana chips have gained popularity during the past years. Banana Chips are a popular snack eaten world over. It is high in saturated fat content. They are a tropical snack. These are hot, salty, crunchy fried plantain chips. It is served as part of a traditional meal in South India. It is very popular in many countries in the tropical belt. It is an alternative to potato and corn chips. Banana (Musa sp.) is the second most important fruit crop in India next to mango. Its year round availability, affordability, varietals range, taste, nutritive and medicinal value makes it the favorite fruit among all classes of people. It has also good export potential. They have great potential for growth due to their immense popularity and nutritional aspects. There are two different methods for making banana chips. One of these is to deep fry thin slices of banana in hot oil, in the same way as potato chips or crisps. The other is to dry slices of banana, either in the sun or using a solar or artificial dryer. The products made by the two methods are quite different. The deep fried chips tend to be a savoury, high calorie product that is eaten as a snack food. Because they are deep fried in oil they have a fairly short shelf life- up to 2 months maximum when stored in the correct conditions. The oil is prone to turning rancid and the crisps to becoming soft if they are not stored in air-tight containers. The overall size of the snack food market is estimated at Rs 45 to Rs 50 billion. The market is reported to be growing at 7 to 8 % annually. Chips are estimated to constitute nearly 85% of Indias total salty snack food market of about Rs 2,500 crore. According to a projection by Euromonitor International, the branded snacks market would reach a value of Rs 35 billion by 2012. About 90% of banana produced is consumed domestically as fresh fruit. Merely 5% is consumed in processed form providing a good potential for future processing. About 2.5% is only processed purely as banana products and the rest as an ingredient in other foods. About 17 varieties of products could be made from banana. The primary product of banana in market is fried chips and candy which constitute around 31%, rest as banana puree 9%, banana pulp 3%, banana beer 3%, banana chips 3%, banana powder 6% and others. There is a good market demand of all banana products. There is a very good scope for this product and new entrepreneurs should venture into this field. Few Indian Major Players are as under: Asian Home Products Private Limited Nenmani Agro Mills Pvt. Ltd. CTC Exports Pvt. Ltd. Planters Products Kalambe Food Products Nissi Foods Punitha Exports S. Vipra Food Private Limited Polawess Trading Neelgiri Herbals Food Agenda Tropical Synergy International Goodriche Traders Naska Food & Bakers Banaanaa Slice Travancore Foods
Plant capacity: 30000 Kgs/AnnumPlant & machinery: 5 Lakhs
Working capital: -T.C.I: 14 Lakhs
Return: 51.00%Break even: 53.00%
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DEHYDRATED ONION & ONION POWDER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost of Project

Dehydrated Onions have been produced in small quantities since the nineteenth century. Onion is an important vegetable crop grown in India and forms a part of daily diet in almost all households throughout the year. India is the second largest producer of onion in the world. Onion is one of the most important but perishable groups known. It is also used for medical purpose. But due to non-availability of appropriate post-harvest storage facilities, 20-25% of the total produced onions are wasted, which in terms of value amounts to crores of rupees. Unprocessed foods are susceptible to spoilage by biochemical processes, microbial attack and infestation. The right post harvest practices such as good processing techniques, and proper packaging, transportation and storage (of even processed foods) can play a significant role in reducing spoilage and extending shelf life. Among various methods of preservation, dehydration of vegetables is one of the most popular and oldest methods. Dehydration increases the storage period of vegetables and make them available throughout the year and even in off-season, thus supplying the important nutrients in a concentrated form. Dehydrated foods are more concentrated source of minerals than any other preserved form of foodstuff. Almost all dehydrated onion products like-kibbled, sliced, rings (half & full), large kibbled, minced (in various cut sizes), chopped, granulates and powder forms are not new to households & restaurants. It has good potential in food processing industries, defense, pharmaceutical industries, hotels and restaurants, caterers, etc. In the food processing field, dehydration is sometimes described as the removal of 85% or more of water from a food substance, by exposure to thermal energy by various means. The main advantages of dehydrated onions are that they are easy to store, being lighter in weight and smaller in bulk than fresh or other processed onions. They are cheap to pack compared with canned goods. They do not require refrigerated storage as do frozen onions and the contents of a container can be used some time after opening provided they are not dehydrated. Dried onion is now available in market in the powdered or kibled form. The composition of the fresh and dried forms is given. The kibbled form has moisture content of about 10% microscopically onion powders shows abundant parent chymatous cells. In India dehydration of many food products especially vegetables and some fruits are in practices at home and industry level throughout year. As a whole the products have fair market demand. There is a good scope and good market potential in such products and new entrepreneurs should venture in such projects. Capacity : 1800 MT/Annum 900 MT/Annum Dehydrated Onion (Chopped and Sliced) 900 MT/Annum (Dehydrated Onion Powder)
Plant capacity: 1800 MT/Annum Plant & machinery: 224 Lakhs
Working capital: -T.C.I: 672 Lakhs
Return: 44.00%Break even: 41.00%
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POTATO POWDER, FLAKES & GRANULES WITH COLD STORAGE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Potato is considered to be one of the traditional food items of India. Potato is the staple food for 2/3rd of the world population. India is presently the 3rd largest potato growing country in the world. Potato is one of the important tuber vegetables, which is consumed throughout the year. Its Botanical name is Solanum tuberosum. The main edible part is its tuber. Potato is one of the most important but perishable groups known. Unprocessed foods are susceptible to spoilage by biochemical processes, microbial attack and infestation. The right post harvest practices such as good processing techniques, and proper packaging, transportation and storage (of even processed foods) can play a significant role in reducing spoilage and extending shelf life. Among various methods of preservation, dehydration of vegetables is one of the most popular and oldest methods. Dehydration increases the storage period of vegetables and make them available throughout the year and even in off-season, thus supplying the important nutrients in a concentrated form. Dehydrated foods are top-quality biological products and foods, picked in the peak of their ripeness and after cleaning and trimming, dehydrated with 98% of their moisture taken out. Dehydrated foods are more concentrated source of minerals than any other preserved form of foodstuff. Almost all dehydrated potato products like flakes, granulates and powder forms are not new to households & restaurants. It has good potential in food processing industries, defenses, pharmaceutical industries, hotels and restaurants, caterers, etc. Potato powder, Granules and flakes are processed dehydrated potato products. The processing of potatoes increases the shelf life of potatoes. There are various machines which are required for the processing of potatoes. Most of the machines are indigenously available & very few of them may be imported. There are plenty of well varieties of potato available for processing. There are few good technologists available, for supplying process technology. There is environmental pollution problem within this industry but can be solved using proper treatment. As a whole the products have fair market demand. There is a good scope for new entrepreneurs. Few Indian Major Players are as under: Tipsy-Topsy Exports Superveg Agrotech Pvt. Ltd. Sifter International Nile Valley Company Rice, Spice and Paper Inc.
Plant capacity: 14400 MT Potato Powder,14400 MT Potato Flakes,6000 MT Potato GranulesPlant & machinery: 12900 Lakhs
Working capital: -T.C.I: Cost of Project : 15800 Lakhs
Return: 44.00%Break even: 34.00%
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POTATO POWDER (AUTOMATIC PLANT)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Potato is one of the important tuber vegetables, which is consumed throughout the year. Its Botanical name is Solanum Tuberosum. Potatoes can be consumed in varied forms. In fact, it is a vegetable that can easily be combined with any other food item including other vegetables, cereals, pulses, meat and poultry. The raw materials required for potato powder are fresh potatoes. The forms of its products are single cells or cell aggregates, so we call it potato granules/powder. Potato powder is a highly concentrated and nutritious flour ground from the pulp of cooked potato. The potato powder is used as thickening agent in soups and stems, for breading meat and fish. It is used extensively by the armed forces, the civilian trade and the school lunch programme. The main difference between potato powder and potato starch, is potato powder is the dehydrations of fresh potatoes, they contain all dry matter of potatoes in addition to potato skin, Due to maintain the integrity of potato cell granules as much as possible, potato powder after watering have the nutrition, flavor and taste of cooked potatoes, Potato starch is only one of many ingredients of potato, so potato starch does not have the nutrition, flavor and taste of potatoes. Potato powder contain not only as the same nutrition level as cereal flour, but also rich in vitamin C and a lot of K. Potato powder contain large amounts of dietary fiber and lower fat. Do not contain cholesterol and saturated fatty acid, are convenient to eat and easy to digest and absorb, so they are particularly suitable for elderly and children to eat. Re-mixed potato powder strengthened nutrition is the full price of nutritious food accepted by the world. Potato powder has kept the original flavor of potatoes as much as possible. 70% to 80% of lasting leisure small foods and approximately 30% of convenient foods are potato products, this shows that consumers prefer for the potato flavor. India is one of the major potato producing countries in the world. Almost all states of our country are producing this crop widely. The potato powder is meant only for export. More than 70% of the total indigenous production of potato powder is exported to various countries. Domestic market for dehydrated and powdered potato also exists. The potato dehydration and powder-manufacturing unit has exclusively been reserved on small scale by the Government of India, as per the industrial policy. This product has a very good scope and market potential, new entrepreneurs should venture into this sector.
Plant capacity: 4 MT/DayPlant & machinery: 204 Lakhs
Working capital: -T.C.I: 478 Lakhs
Return: 37.00%Break even: 46.00%
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POTATO POWDER, FLAKES AND PELLETS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

India vegetable basket is incomplete without mentioning the king of vegetables-potato-a sustaining force and a culinary delight. The power of potato is known for sustaining millions of lives by providing food and nutrition during distress times. Its high production potential per unit area high nutritional value and great taste makes potato one of the most important food crops in the world classified as a vegetable, potatoes help contribute to the minimum goal of eating five serving of fruits and vegetables per day. One serving a 5.3 ounce, medium potato provides 45 percent of the daily value for vitamin c three grams of fiber, only 100 calories etc. Potato powder and flakes are processed potatoes. It will help to increase the shelf life of potatoes. There are various machines required for the processing of potatoes most of the machines are indigenceously available, very few of them may be imported. Potato flake is crispy and very lightweight product. It also absorb moistures from air and become soft. It is used as breakfast of snack food. Potato powder is used for making allu bhujia, it is used to make soup concentrate since potato is perishable commodity it needs to be stored at proper temperature. However storage facilities are sufficient only for one third of the produce. There are many cold storage at present in India. Moreover, while in transportation, sizable quantities are destroyed approximately 10% of potato production is used as seed. The demand for potato chips and wafers will not show much increase as it is a convention food. Its demand is likely to increase at 5 percent per annum. The demand for flakes and granule is likely to show a higher growth rate in the coming years. Flakes and granules are used in fried namkeen, extruded product, soap powders, prepared meals, baby food industry etc. The productions of flakes increase likely to increase export demand at the rate of 8 percent per annum in next few year. The production of potatoes is quite high in India. The national average yield is expected to 24.54 tonnes/hectare by the year 2020 and production is likely to reach 49 million tonnes by 2020. There exists a very good opportunity and scope to venture into this field for new entrepreneurs. Cost Estimation: Capacity : 1800 MT/Annum 5 MT Potato Powder/Day and 1 MT Potato Flakes/Day
Plant capacity: -Plant & machinery: 133 Lakhs
Working capital: -T.C.I: 513 Lakhs
Return: 41.00%Break even: 43.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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