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Fruits and Vegetables Value addition, Food Processing, Dehydration, Canning and Preservation, Processed Food Projects

In developing countries agriculture is the mainstay of the economy. As such, it should be no surprise that agricultural industries and related activities can account for a considerable proportion of their output. Of the various types of activities that can be termed as agriculturally based, fruit and vegetable processing are among the most important. Therefore, fruit and vegetable processing has been engaging the attention of planners and policy makers as it can contribute to the economic development of rural population. The utilization of resources both material and human is one of the ways of improving the economic status of family.

The change in the income growth, increase in population, lifestyle and concern towards health and nutrition worldwide have resulted in a large demand for processed fruit and vegetable products all over the globe. India is among the topmost vegetable and fruit producer in the worldand accounts for about 15% of the world's production of vegetables. A large number of units are in the cottage/home scale and small scale sector, having small capacities upto 250 tonnes/annum though big Indian and multinational companies have capacities in the range of 30 tonnes per hour or so. It has the distinction of producing almost all-tropical and exotic fruits and vegetables because of varied climatic conditions. India’s food processing sector covers fruit and vegetables. Value addition to food products has assumed vital importance in our country due to diversity in socio-economic conditions, industrial growth, urbanization and globalization. Value is added by changing their form, colour and other such methods to increase the shelf life of perishables.

There are various methods of preservation of food including thermal processing, fermentation, pickling, dehydration, freezing etc. The technology for preservation also varies with type of products and targeted market. Some of fast growing segments of food processing industries are given as under:

• Mango and other fruit pulps

• Pickles, chutney, sauces etc.

• Tomato products like paste, puree and ketchup

• Fruit jam, marmalade, crush, squashes, juices etc.

• Canned fruits and vegetables etc.

• Frozen products like frozen peas, cauliflower etc.


India has made a good progress on the horticultural map of the world.Boosted by rising consumer demand owing to better health awareness and purchasing power, production of fruits and vegetables across India has increased this year with their total yield surpassing the production of food grains. Fruit & vegetable processing is driven by growing consumer demand for healthy and fresh products that are easily available and require minimal preparation time. Processing of fruits & vegetables increases their shelf-life. Since they are traded on a large scale, processing ensures that market demand of fruits & vegetables with standard quality is met. The vast production base offers India tremendous opportunities for export. India's exports of Processed Food was Rs. 26,067.64 Crores in 2015-16, which includes the share of products like Mango Pulp (Rs. 796.17Crores), Dried and Preserved Vegetable (Rs. 914.21 Crores), Other Processed Fruit and Vegetable (Rs. 2,900.33 Crores), Pulses (Rs. 1,603.22 Crores), Groundnuts (Rs. 4,046.05 Crores), Guargum (Rs. 3,233.87 Crores). The Indian food –processing industry is primarily export oriented. India’s geographical situation gives it the unique advantage of connectivity to Europe, the Middle East, Japan, Singapore, Thiland, Malaysia and Korea.

Fruit and vegetable processing industry has taken a new direction and is growing gradually with strong growth rate annually. Infrastructure development for processing may take this industry to the new heights in the years to come with the help of sufficient exports and investments. Fruit and vegetable processing is done widely in the food and beverage industry.Fruits and vegetables are processed into a variety of products such as juices and concentrates, pulp, canned and dehydrated products, jams and jellies, pickles and chutneys etc. The extent of processing of fruits and vegetables varies from one country to another.


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ENERGY / PROTEIN BAR - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Energy bars are often promoted as a quick snack, a supplement athlete/ sports person or those who done workouts energy bars are also an excellent method for replenishing muscle energy store after sport. For best results eat an energy bar 30-45 minutes before a race or workout or eat small amount during in race or ride. Energy bars are convenient in traveling and contain reasonable amount of fat, sodium, saturated fat etc. Many energy bars are good source of high quality of protein without the cholesterol and saturated fat of high animal protein sources. Energy bars are being marketed heavily and multitude of brands are available in supermarkets, drugstore, and health food stores. Major energy bars are G Power Bar, Clif energy bar, Solow Glycemic nutrition bar, Optimum energy bar, Probar, George Delights just fruit bar, parley bar, soy joy nutrition bar etc. Power bar comes in several types, the original, protein plus, power bar harvest (Power harvest). The demand of energy, power bar is increasing day by day, so there is wide scope for new entrepreneurs to venture into this project.
Plant capacity: 120 Lakh Pcs/annumPlant & machinery: 188 Lakhs
Working capital: -T.C.I: Cost of Project : 488 Lakhs
Return: 44.00%Break even: 56.00%
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DRY FRUITS PROCESSING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Every person needs good health and for good health we want good things for care of our health. To attain good health it is essential to follow good nutrition, regular exercise & regulation in sexual activity. To achieve good health we must have good foods which are naturally available just as nuts, fruits, vegetables, cereals etc. Dry fruits are the best way to achieve good health. They are excellent source of vitamins and enzymes. People who have this natural diet will always enjoy good health because they are easy to digest and clean the blood. We have many qualities of dry fruits like raisins, walnuts, almond, sweet almond etc. They all are helping us for maintaining good health. Nevertheless the leading world regions growing pistachios include all Iran, Turkey and the San Joaquin valley in California. At present the largest supplier of pistachios to the USA is Turkey. Few Indian Major Players are as under: G R M Overseas Ltd. Indospin Filati Ltd. Kisan Cold Storage & Refrigeration Service Ltd. L T Foods Ltd. S T C L Ltd. Sriman Petrochemicals Ltd.
Plant capacity: 5 MT/annumPlant & machinery: 170 Lakhs
Working capital: -T.C.I: 2542 Lakhs
Return: 47.00%Break even: 30.00%
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CANNED FOODS CHOPPED TOMATOES, CHEEKED BEANS AND MUSHROOMS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Most bacteria, yeasts and molds are difficult to remove from food surfaces. Washing fresh food reduces their numbers only slightly. Peeling root crops, underground stem crops, and tomatoes reduces their numbers greatly. Blanching also helps, but the vital controls are the method of canning and making sure the recommended research-based process times, are used. There are few vegetables that better mark the sweet juiciness of vine-ripened tomato. Tomatoes have fleshy internal segments filled with slippery seeds surrounded by a watery matrix. The healthy good looks of a fresh, red ripe tomato are not just skin deep. The tomatoes, for canning, should be moderately large, with a smooth surface to enable easy peeling, evenly ripened to the stem end with a red colour, and posses a large proportion of solid matter of good colour & flavour. Mushroom is an excellent source of protein, in addition to having a delicious taste. Hence, considerable advancement has been made in the cultivation, harvesting, storage, transportation, and market distribution of mushroom, besides developments in its processing. In India, mushroom is canned for the purpose of export. The domestic market is also picking up gradually. Mushroom is canned in the form of buttons, slices, stems and pieces; or as chopped, diced or fine cuts. Bean is highly variable species with a long history. Beans are a legume and thus acquire their nitrogen through an association with nitrogen-fixing bacteria. The beans are smooth, plump, kidney-shaped, up to 1.5 cm long, range widely in color, and are often mottled in two or more colors. There is good export as well as domestic prospects for the canned foods. New entrepreneur enter in this project will be successful. Few Indian Major Players are as under: Agro Dutch Inds. Ltd. Eastern Overseas Ltd. Himalya International Ltd. Hindustan Unilever Ltd. Oudh Sugar Mills Ltd. Reil Products Ltd. Sun-Sip Ltd.
Plant capacity: 12000 Cans/Day(Chopped Tomatoes, Cheeked Beans, Mushrooms)Plant & machinery: 67 Lakhs
Working capital: -T.C.I: 549 Lakhs
Return: 46.00%Break even: 32.00%
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CANNED CARROT JUICE & BOTTLE GOURD/LONG MELON (LAUKI KA JUICE) IN ASEPTIC PACKAGING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

The juice of fresh vegetables is the richest available food sources of vitamins, minerals & enzymes. Usually we just cannot eat enough raw vegetables in a day to nourish our body properly. It is especially true today; we need extra nutrients to help our body detoxify a large amount of environmental toxins. Sometimes we probably cannot find the time to drink their nutritional equivalent in a delicious, nutrient-rich glass of juice. That is why juicing is such an important addition to a busy life style. Vegetable juices are attracting more attention due to the nutritional & phytochemical value of many vegetables. Tomato juice & blends based on tomato have long been popular and account for over 90% of the non-vegetable juice trade. Most vegetables are not particularly high in sugars and tomato excepted are low in acids, resulting in PH values generally over 4.5 consequently, the juices are more subject to microbial spoilage and require either PH reduction, thus changing the vegetable character, or more stringent process to eliminate potentially dangerous microbes. There are a number of units involved in converting whole fruits to the desired juices, puree or pulp. Vegetable handling depends upon the process design. In some circumstances, cleaning, sorting and inspection precede in plant storage or the operations can be repeated immediately prior to juicing. Due to health consciousness in todays generation, the demand of fruits and vegetable juices are increasing day by day. Among the fruit juice beverages are fruit juices (Pepsi's Tropicana), nectars (Dabur's Real) and fruit drinks (Frooti and Slice). All these are real, reconstituted from fruit pulps or concentrates. The leading fruit juice brands include Real, Onjus, Tropicana, Frooti, Jumpin. The fruit drinks are mainly based on oranges, mangoes, pineapples, grapes, apples, guava and tomato. They only differ in pulp content: the juices have over 85%, nectars (20% to 85%) and fruit drinks (less than 20%). The branded fruit juices market inclusive of nectars is placed at about Rs 10 bn. The pure fruit juices are the preferred drink among the fruit drinks. This segment is growing at around 10% annually. The market for fruit juices is expected to grow to Rs. 7.50 bn by end 2009-10 from nearly Rs. 4.75 bn presently. So there is very good domestic as well as export market for vegetable juices. New entrepreneurs can well venture in to this field. Few Indian Major players are as under: Atash Industries (India) Ltd. Compact International Ltd. Devyani Beverages Ltd. Dharampal Satyapal Ltd. Duke & Sons Ltd. Enkay Texofood Inds. Ltd. Foods & Inns Ltd. Godrej Hershey Ltd. Keventer Agro Ltd. Mohan Meakin Ltd. Mother Dairy Fruit & Vegetables Pvt. Ltd. Nadukkara Agro Processing Co. Ltd. Oudh Sugar Mills Ltd. Ruchi Soya Inds. Ltd. Sakthi Beverages Ltd. Seabuckthorn Indage Ltd. Surya Fresh Foods Ltd. Tropicana Beverages Co.
Plant capacity: 12000 Bottles/DayPlant & machinery: 129 Lakhs
Working capital: -T.C.I: 484 Lakhs
Return: 52.00%Break even: 33.00%
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POTATO CHIPS (Different recipe and flavors)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The overall size of the snack food market is estimated at Rs 45 to Rs 50 bn. The market is reported to be growing at 7 to 8 % annually. The organized snacks category is sub-divided into the traditional segment (bhujia, chanachur and the like), Western segment (potato chips, cheese balls etc.) and the newly established finger snacks segment, which is an adaptation of traditional offerings in the western format. Potato is widely consumed as food all over the world. Cooked potatoes, in various forms are offered in restaurants and refreshment stalls and varieties of processed potato products are available in the market. Surplus and cull potatoes are used as feed for livestock and also as raw material for the manufacture of starch, ethyl alcohol and a few other industrial products. Potatoes are consumed not only as a fresh vegetable, but also in a variety of processed forms. Dehydrated potato products have been known for long and are especially valued because they afford convenience for use; they have good storage stability and are relatively easy to transport. In recent years, there has been a great spurt in the consumption of processed products, such as potato chips, dehydrated mashed potatoes, and frozen potato products. Potato wafers becomes cheap and quality competitive snacks items, for the market. Acceptance of potato chips it is necessary to make variety of potato chips by adding different type spice flavours or by adding some nutritional coating on the chips, it may be sweetened, salty or pungent, or any other developed acceptable variety. It is required to develop the different variety spices for the public acceptance of the product. Potato chips will be more palatable when there is variety of taste appearances and market potential of potato chips will be increased. There is pollution problem arises in this process which can be solved by proper measurement. As a whole the project has good market potential. Plant, machinery and raw material is easily available in India. Potato chips are basically used for snacks purposes. Different varieties of potatoes are usually used for chips. Potato used for chip making has lower levels of sugar content. Besides being used as a daily food item in various vegetable preparations, potato today increasingly finds use in the form of chips or wafers as snacks food. Potato Wafers and Chips are one of the most celebrated in the Ready To Eat munchies market, relished in almost all the parts of the world. They serve as an appetizer, side dish, or snack. The Indian snacks market is estimated at US$ 3 billion, with 50 percent comprising the organized snacks category. India' potato output is likely to rise by 5.1 percent to a record 32.7 million tones in 2009-10. In the Rs 19 bn branded (organized) snacks market, constituting over 40% of the market by value, Frito-Lay is estimated to command a market share of 45%, followed by Haldiram at 27% and ITC at 16%. The branded snacks market accounted for 16% by value and 12% by volume sales in 2007. According to a projection by Euromonitor International, the branded snacks market is growing at a compounded annual growth rate of 14% and would reach a value of Rs 35 bn by 2012. Companies, such as Bikanervala Food and Haldiram are meeting the demand for ready-to-eat snacks by scaling up their operations and launching new traditional snack food offerings, with longer shelf-life and better packaging. They have a large variety of products in different flavours and styles, tempting to the palate of all ages. The demand of potato chips is increasing day by day, so there lies a great scope for further expansion in near future. Few Indian Major Players are as under: Balaji Wafers Pvt. Ltd. Frito-Lay India Pepsico India Holdings Pvt. Ltd.
Plant capacity: 500 Kgs./DayPlant & machinery: 46 Lakhs
Working capital: -T.C.I: 141 Lakhs
Return: 48.00%Break even: 37.00%
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GOOD FUTURE PROSPECTS FOR POTATO POWDER/FLAKES PROJECT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

India is one of the leading potatoes producing country. Potatoes produced in states are suitable for value added processing like manufacturing of potato powder and flakes. Potato powder/flakes have wide application in the processed and snack food industries, it can be used in any recipe which requires mashed potatoes. Potato flour is used in bread, pancake and waffle recipes or as a thickener for smoother sauces, gravies and soups. Also used in fabricated potato chips, extruded snacks, snack pellets, battered breaded products etc. Also used in gluten-free and allergy cooking. Potato powder is increasingly being used in a variety of food preparations like snack foods (mc Donald, Pringle, Haldiram namkeens etc.), soups, ready to eat vegetable curries and other dishes as a thickening agent and stir fries. It has strong potato flavor. It can be a binding material for preparing kheer, tikki, chops, pakoda, cutlets, stuffed paratha, kofta and other products. Its use at present is mainly in hotels, restaurants, but acceptance in household is growing due to its inclusion in items like ready to cook soups, dal, curries, etc. It gives added flavors to curries. It can be used in gulab jamun, puri and paratha. India is one of the largest producers of potato and ranks third contributing around 7.5% to the world’s production. Potato is probably the most popular food item in the Indian diet and is a highly nutritive food. India's potato production has seen a phenomenal increase since the 1950s, mainly due to strong demand from the processing industry and remunerative returns. According to the Central Potato Research Institute (CPRI), the area under potato rose by almost 547% since the 50s, while yield rose by 267% and overall output jumped by 146%. In 2008-09, potato production (which is a winter crop) was around 28 million tonne as against 25 million tonne achieved last year. India' potato output is likely to rise by 5.1 percent to a record 32.7 million tonnes in 2009/10. The potato powder is supplied in bulk to the manufacturers of the various snack food items and restaurants/ hotels. The major demand is in cities like Mumbai, Delhi, Chennai, Nagpur, etc. The demand is much more than the supply at present and is likely to grow with the increasing popularity of the snack foods and other items where potato powder is used as input. It has good export potential also, and European countries are largest consumer of potato flour. Market and growth drivers The overall size of the snack food market is estimated at Rs 45 to Rs 50 billion. The market is reported to be growing at 7 to 8 % annually. Potato chips are estimated to constitute nearly 85% of India’s total salty snack food market of about Rs 2,500 crore. In the Rs 19 billion branded (organized) snacks market, constituting over 40% of the market by value, Frito-Lay is estimated to command a market share of 45%, followed by Haldiram at 27% and ITC at 16%. The branded snacks market accounted for 16% by value and 12% by volume sales in 2007. According to a projection by Euromonitor International, the branded snacks market would reach a value of Rs 35 billion by 2012. The organized snacks category is sub-divided into the traditional segment (bhujia, chanachur and the like), Western segment (potato chips, cheese balls etc.) And the newly established finger snacks segment, which is an adaptation of traditional offerings in the western format. Growth Drivers: - Increasing consumption of ready to cook and ready to eat food products. Increasing consumption of fast food such as French fries and other potato based snacks items in all classes of people is boosting the market for potato flakes and powder. - Changing societal trends, increasing nuclear families, aging population and people looking for more convenient snacking and pleasure food with less indulgence. - Indian snack food industry is one of the largest snack markets in the world and is presently estimated at Rs.1530 crores and is expected to grow at 10%. Potato powder and flakes contribute around 20 to 25% of this market. The leading brands in the market are Lays, Bennie’s, Uncle Chips, Ruffles, Bingos and others. Looking to the estimated demand of nearly 50 million tonne of potato by 2020, for a nearly 1.3 million population, the production and productivity will keep rising. According to a study by McKinney & Co, the Indian food market will grow two fold by 2025 with the rapidly growing Indian economy and improving lifestyles of Indians contributing in a big way to this growth. The market size for the food consumption category in India is expected to grow from US$ 155 billion in 2005 to US$ 344 billion in 2025 at a compound annual growth rate of 4.1 per cent according to market survey. With a growing population and rising per capita income with different lifestyles consumers are willing to pay a premium for both value-added private and branded products, creating immense opportunities for manufacturers and retailers in this sector.
Plant capacity: -Plant & machinery: -
Working capital: --T.C.I: -
Return: 1.00%Break even: N/A
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CATTLE FEED FROM MOLASSES & BAGASSE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities,Plant Layout

In India the animal feed industry is of recent origin. There are today as many as 14 plants in the organized sector. All of them have excellent facilities for quality control and are well equipped for chemical analysis of raw materials and the finished products. The compound feeds for cattle are finding large markets all over India because of the increased effort to produce more milk products. It is anticipated that the capacity of this industry in India is likely to increase rapidly. India has the largest cattle, buffalo and goat population according to latest census. Poultry feed is needed to produce poultry, a substantial part of the food industry. The size of food industry depends on population, which is not constant. With animals, feed plants coming up in high cities especially in Chennai, Kolkata and Mumbai. They are producing top quality poultry & cattle feed. It is expected that in the next few years the animal feed industry in India would rank among the major industries. It can be predicted that any entrepreneur into this project, will be successful. Few Indian Major Players are as under: Agro Tech India Ltd. Amrit Feeds Ltd. Anirudh Foods Ltd. Annam Feeds Ltd. Baramati Agro Ltd. Gajanan Extraction Ltd. Goldmohur Foods & Feeds Ltd. Graintec India Ltd. Hanuman Minor Oils Ltd. Hatsun Agro Products Ltd. Indian Potash Ltd. Induss Food Products & Equipment Ltd. K S E Ltd. Kapila Krishi Udyog Ltd. Kumar Food Inds. Ltd. Kwality Feeds Ltd. Lakshmi Energy & Foods Ltd. Parag Agro Products (Gujarat) Ltd. R K Patel Food Pvt. Ltd. S K M Animal Feeds & Foods (India) Ltd. S O L Ltd. Schreiber Dynamix Dairies Ltd. Shanti Kunj Solvent Ltd. Snam Vijaya Feeds Ltd. Sonitpur Solvex Ltd. Tinna Oils & Chemicals Ltd. Vegepro Foods & Feeds Ltd.
Plant capacity: 9000 Ton/AnnumPlant & machinery: 29 Lakhs
Working capital: -T.C.I: 253 Lakhs
Return: 47.00%Break even: 38.00%
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TISSUE CULTURE LABORATORY (for Production of Potato Seeds)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Potato is probably the most popular food item in the Indian diet and India is one of the largest producers of potato. It is grown all over the country with Uttar Pradesh growing the maximum quantity. Looking to the estimated demand of nearly 50 million tonne of potato by 2020, for a nearly 1.3 million population, the production and productivity will keep rising. Potato requires incessant efforts to meet the ever increasing demand of the growing population of the country. In all the potato growing regions the availability of high quality clean seed tuber has been the most limiting factor owing to the conventional clonal propagation that favors disease build-up that drastically reduces yield. Seed alone accounts for 40-50% of the total cost of the cultivation, hence quality seed is a vital input for obtaining high yields. In recent years biotechnology has opened up new frontiers in crop improvement and tissue culture is one of such techniques which have been successfully employed for micropropagation of elite virus free plant material. The potato, mainly due to its amenability for micropropagation has moved it from test tubes to field. Availability of quality planting material/seed of potato is a major constraint now days. Central Potato Research Institute, Shimla (CPRI) has been producing seeds. A few private companies are also engaged in potato seed production through biotechnological methods but this quantity is not sufficient to meet the growing demand. Moreover, due to demand driven market of seeds the farmers are often burdened with higher price. It is estimated that the country requires 0.8 million (8 lakh) tonnes of potato seed every year to produce targeted 7.08 million (70, 80,000) tonnes of potato as envisaged by the DAE for this year. In order to reduce the demand –supply gap, micropagation by shoot culture technique is used for the mass propagation of potato. This method is used as a control approach to viral and bacterial diseases which are commonly spread through propagative materials. Micropropagated plants are observed to establish more quickly, grow more vigorously and are taller, have a shorter and more uniform production cycle, and produce higher yields than conventional propagules. Tissue culture (TC) is the cultivation of plant cells, tissues, or organs on specially formulated nutrient media. Under the right conditions, an entire plant can be regenerated from a single cell. Plant tissue culture is a technique that has been around for more than 30 years. Throughout the world, thousands of laboratories apply plant tissue-culture technology to crops, ornamental plants and endangered plant species. In the late 1970's, the technology for large scale tissue culture was refined for potato production. Today, almost all seed potato production systems incorporate this technology in some way. The produce from fields ultimately translates into high volumes of quality seed potatoes at competitive prices. Tissue culture is seen as an important technology for developing countries for the production of disease-free, high quality planting material and the rapid production of many uniform plants. Tissue culture technology will make it possible for farmers to have access to the following such as large quantities of superior clean planting materials that are early maturing and higher annual yield per unit of land (20-30 tons per hectare against 5-10 tons) previously realized with conventional material. A standard tissue culture laboratory should have the provision and facilities for washing and storage of glassware; preparation of sterilized nutrient media and its storage; aseptic conditions for preparation and inoculation of plant material and maintenance of culture under controlled conditions. The cost involved to establish a tissue culture laboratory is so high that it restricts investments by an entrepreneur. Therefore, a new infrastructure setup can get support from the Govt. under the scheme “assistance under National Horticulture Mission, setting up new tissue culture unit” which extends financial support under different heads. There is a good scope and opportunity for new entrepreneurs to venture into this field.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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FRUIT PROCESSING (Mango, Lychee, Pineapple, Orange & Pomelo for Concentrates, Juice in Cans)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Fruit juice is a naturally contained liquid in fruit or vegetable tissue. Juice is prepared by mechanically squeezing or macerating fresh fruits or vegetables flesh without the application of heat or solvents. Many commercial juices are filtered to remove fiber or pulp, but high-pulp fresh orange juice is a popular beverage. Juice may be marketed in concentrate form, sometimes frozen, requiring the user to add water to reconstitute the liquid back to its "original state". However, concentrates generally have a noticeably different taste from that of their "fresh-squeezed" counterparts. Other juices are reconstituted before packaging for retail sale. Common methods for preservation and processing of fruit juices include canning, pasteurization, freezing, evaporation and spray drying. The Fruit Juice Market is generally Sub-Divided into three Main Types: Long life juice, short life juice, freshly squeezed juice. Long life and short life products are pasteurized to varying degrees, which then has a direct affect on their shelf life. Long life juices usually keep for 6-12 months while the packaging is kept sealed, and because of the pasteurization process applied and packing method, do not require chilling. Short life juices have a shelf life of up to 30 days and must be kept chilled.Freshly squeezed fruit juices do not undergo any pasteurization treatment and are usually packed and delivered to retailers within 24 hours. Therefore freshly squeezed juice must be kept chilled and has a shelf life of only a few days. Fruit juices consist of 100% pure fruit juice made from the flesh of fresh fruit or concentrates and contain no preservatives or any other added ingredients. Some minor exceptions exist in order to ensure that the final product is of an acceptable taste. These exceptions are very specific and are controlled by government legislation in the form of the Fruit Juices & Nectars Regulations.
Plant capacity: 1500 MT/Annum (Mango, Lychee, Pineapple, Orange & Pomelo) Concentrates & Juice Pack in 1 & 20 Ltrs.Concentrate Pack in 1 Kg.Plant & machinery: 211 Lakhs
Working capital: -T.C.I: 585 Lakhs
Return: 44.00%Break even: 39.00%
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DRY LEMON POWDER AND LEMON OIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The lemon is a small evergreen tree (Citrus limon) originally native to Asia and is also the name of the tree's oval yellow fruit. The fruit is used for culinary and non-culinary purposes throughout the world – primarily for its juice, though the pulp and rind (zest) are also used, mainly in cooking and baking. Lemon is about 5% (approximately 0.3 mole per litre) citric acid, which gives lemons a sour taste, and a pH of 2 to 3. This makes lemon juice an inexpensive, readily available acid for use in educational science experiments. Because of the sour flavor, many lemon-flavored drinks and candies are available, including lemonade and sour heads. Lemons are used to make lemonade, and as a garnish for drinks. Lemon zest has many uses. Many mixed, soft drinks, iced tea, and water is often served with a wedge or slice of lemon in the glass or on the rim. The average lemon contains approximately 3 tablespoons of juice. Fish are marinated in lemon juice to neutralize the odor. Lemon juice, alone or in combination with other ingredients, is used to marinate meat before cooking. Lemons, alone or with oranges, are used to make marmalade. The grated rind of the lemon, called lemon zest, is used to add flavor to baked goods, puddings, rice and other dishes. Pickled lemons are a Moroccan delicacy. Numerous lemon liqueurs are made from lemon rind. Apart from the juice, the essential oil extracted by steam distillation is an important product from the fruit. Lemon oil is highly beneficial for medicinal purposes. The main chemical components of lemon oil are a-pinene, camphene, b-pinene, sabinene, myrcene, a-terpinene, linalool, b-bisabolene, limonene, trans-a- bergamotene, nerol and neral. India tops the production list with ~16% of the world's overall lemon and lime output followed by Mexico (~14.5%), Argentina (~10%), Brazil (~8%) and Spain (~7%). The Indian market for processed foods is growing at over 12 per cent a year, propelling demand for flavours in savoury foods and beverages as the large food makers make inroads into the region. Globally, the flavours and fragrances industry is estimated at about €14.8 billion, of which the top five players account for 40 per cent of the market. These top five companies have a substantial presence in the €187 million Indian flavours and fragrance market - flavours make up 45 per cent of the market, and fragrances 55 per cent. Fragrances will continue to play an important role in product differentiation, aiding demand growth. Environmental fragrance goods will also experience healthy gains through 2012, driven by advances in aromatherapy and household applications, as well as consumer desires for more sophisticated and blended fragrances. Food will remain the largest market for flavors and fragrances, based on the widespread application of flavor materials in processed food, dairy and bakery products, candy and confectioneries, and other items such as breakfast cereals and bars, meat and seafood products, snack food and meal supplements/replacements. The further expansion of fortified food -- as well as beverages -- will provide opportunities, since flavors are often used to cover up the off-tastes of vitamins, minerals, antioxidants and other additives. There is a good scope for new entrants and entrepreneurs should venture into this field.
Plant capacity: 19 MT per Annum Lemon Powder, 13500 Nos. Bottles of Oil Per Annum (Bottle 500 Ml.) Plant & machinery: 141 Lakhs
Working capital: -T.C.I: Cost of Project : 290 Lakhs
Return: 43.00%Break even: 49.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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