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Construction & Building Materials Projects

The construction industry is the second largest industry in India after agriculture. It accounts for about 11% of India’s GDP. It makes significant contribution to the national economy and provides employment to large number of people.Construction constitutes 40% to 50% of India's capital expenditure on projects in various sectors such as highways, roads, railways, energy, airports, irrigation etc.There are mainly three segments in the construction industry like real estate construction which includes residential and commercial construction; infrastructure building which includes roads, railways, power etc; and industrial construction that consists of oil and gas refineries, pipelines, textiles etc.Building material is any material which is used for a construction purpose. Many naturally occurring substances, such as clay, sand, wood and rocks, even twigs and leaves have been used to construct buildings. Apart from naturally occurring materials, many man-made products are in use.

The feasibility of infrastructure projects in ports, roads, airports and railways with private-sector majority ownership is already evident. The government also expects a substantial increase in the share of private sector investments in infrastructure from 19 per cent in the Tenth Plan to around 30 per cent in the Eleventh Plan. The biggest increase in private participation is expected in roads (from 5 per cent to 36), ports (47 per cent to 74 per cent) and railways (less than 1 per cent to 20 per cent). The Planning Commission estimates that the remaining infrastructure investments will be funded by the central and state government. According to a study by ASSOCHAM, the burgeoning Indian construction industry, currently worth $70 billion, will rise to US$120 billion by 2010.

The Commonwealth Games - 2010 in New Delhi have thrown mega opportunities for Building Material Companies, Construction Equipments & Technologies companies. The Govt. of India has permitted FDI up to 100% for development of integrated townships in India last year. India is now the second most favored destination for FDI, behind China. A large and growing middle class population of more than 300 million people, a changing life style, better cost of living etc is growth drivers for this sector.

The Indian construction industry, an integral part of the economyand a conduit for a substantial part of its development investment, is poised for growth on account of industrialization, urbanization, economic development and people's rising expectations for improved quality of living in the coming years.

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

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HDPE Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Provision of drinking water supply, or in other words `piped' water supply to urban and rural population, constitutes an important aspect of developmental programmes in many countries. Among several materials for pipes and fittings, plastics, though of recent origin, have offered vast potentialities both economical and technical, for exploitation by the engineers, architects and builders of the plastic materials, polyethylene (high density). These HDPE pipes and fittings have a high degree of corrosion resistance, are light in weight. Yet tough and durable, have excellent, hydraulic properties, excellent thermal properties, weather ability. High density polyethylene (HDPE) is being used as drainage pipe material because it is lightweight, corrosion resistant, easy to install, and has a low maintenance cost. The design of HDPE corrugated drainage pipe is based on the assumption that the pipe will deform and thus relieve stress. Consequently, ductility is an essential parameter to accommodate allowable deflection during the pipe’s service life. HDPE resins with low ductility can lead to unexpected cracking in the pipe, brought on by a process called slow crack growth. To minimize such cracking, the stress crack resistance (SCR) of HDPE resins must be properly evaluated. HDPE is very flexible and can endure harsher site handling than more brittle polymers like PVC. Flexibility also allows turns in the piping system without the need for additional joints. Uses and Applications The plastic pipes are replacing the conventional pipes because of many advantages they have over other piping systems. Some of the main advantages of plastic pipes systems are light weight, easy to handle and installation, better flow characteristics, corrosion and installation resistant, lower power requirement during water transmission, cheap in length to length cost. Plastic pipes are durable and may last for as long as 50 years or more. Following are the bulk consumers of HDPE/LDPE pipes and fittings in India: Central public works departments, State public works departments, Housing Boards, Urban development authority like DDA, M.E.S., Municipal Boards, Water Works and district boards, Department of atomic energy, Various Jal Nigam, Public Health departments, Process Industries and Power Houses etc. The main objectives of the use of plastics in agriculture are to increase the cultivated area; to improve the environment of the crop, thereby increasing quality and productivity; and to facilitate the transport and storage of the produce. In the broad sense, uses of plastics in agriculture may be classified into two main groups. The first group is much interesting which is for water management and allied areas like lining of reservoirs, ponds, canals; mulching; storage and shading areas on a large scale. The other group includes the application of plastics to replace traditional materials used in agriculture. Market Survey Plastics, a material of the new generation, has been growing up faster than was expected since the 1980s. With restrictions on the use of wood to conserve forests, its importance has grown phenomenally. Because of its light weight, ease in maintenance and natural sparkle, it is substituting not only wood but also metals and glass. The automobile industry, the white and brown goods and the packaging industries, all offer expanding prospects. Polymers are classified into thermoplastics and thermosettings. Thermoplastics include elastomers (unvulcanised), polyvinyl chloride (PVC), polyethylene (PE), polystyrene (PS), polyurethane (PU) and other resins. Thermosettings include elastomers (vulcanised), polyethylene (crosslinked), phenolics, alkyds, polyesters. The industry has expanded along with expansion of diverse applications areas such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, white goods. User segments include electrical appliances, domesticware, leatherite, decorative laminates, fittings and fixtures, construction industry (extrusions), automobile components, machinery and equipment, water tanks, pipes and fittings, drink bottles, medical appliances, weather protection. The opportunities are also opening up with the expansion and sophistication of food pro cessing, automobiles, entertainment electronics and appliances. Besides these, industry's contributions have been vital in areas of rural electrification, telecommunication, horticulture, medicare, apart from a perceptible change in living styles and standards. Polymers have found uses in all spheres of life with demand for better materials, greater functional utility, more economical packaging and versatile and durable all weather products. Illustratively, the hilly regions of east India, or the drought prone districts of Rajasthan, Gujarat and Tamil Nadu demand moulded tanks in thousands.
Plant capacity: 4.80 MT / DayPlant & machinery: Rs. 112 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 400 Lakhs
Return: 38.00%Break even: 44.00%
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Pre Laminated Particle Board - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Particle board is a classic wood based panel, made from high quality particles of wood / bagasse. It is a low – density board with density range from 650 kgs to 750 kgs per cubic meter. Particle board Plants are specially designed to produce an effective alternative for wood based panel products. The Plant utilizes low cost agri wastes resulting in a high quality & versatile panel product with virtually unlimited applications. Particleboard is accepted universally. The extensive range of Pre Laminated Boards is a remarkable for its superior quality, extraordinary finish and durable characteristics all over the globe. These are manufactured using décor paper which is impregnated with melamine and is machine pressed onto both surfaces of the particle board, under a controlled temperature and pressure. As a result, these boards boast of a virtually imperishable permanent bonding between the board and the laminate. The range is in compliance with as the Indian specifications (BIS), as well as with the rigid German DIN, British and American Standards. Advantages Easy to clean and maintain, Consistent quality, Adherence to international standards, Economical board sizes resulting in minimal wastage, Excellent acoustic properties, High bending strength, Excellent machinability, Saves both time and labour, The widest spectrum of applications, Free from warpage and peeling of laminates, Easy to install, Ready to use etc. Applications Building and Construction, Panel doors and flush doors, Flooring, Partitioning, Wall paneling, false ceiling, Exhibitions and many more… Market Survey The average product carries about 50% wood, generally in particulate form, such as wood flour or very short fibers. Pre Laminated Particle Board represents one of the rapidly growing markets within the plastics industry. The demand for Pre Laminated Particle Board and plastic lumber is projected to advance about 10% pa through 2011 to US$5.4 bln. These alternative lumber materials are expected to continue to penetrate the building materials market at a rapid pace, particularly in decking applications. Few Indian Major Players are as under: Archidply Industries Ltd. Bajaj Eco Tec Products Ltd. Ecoboard Industries Ltd. Feroke Boards Ltd. Genus Paper Products Ltd. Jolly Board Ltd. Kitply Industries Ltd. Novopan Industries Ltd. Nuboard Manufacturing Co. Ltd. Rushil Decor Ltd. Sanathnagar Enterprises Ltd. Shapoorji Pallonji & Co. Ltd. Shirdi Industries Ltd. Western India Plywoods Ltd.
Plant capacity: 500 Nos. / DayPlant & machinery: Rs. 536 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 967 Lakhs
Return: 39.00%Break even: 48.00%
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CLC Blocks (Cellular Light Weight Concrete Blocks) with Steam Curing Method - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Plant Layout

Cellular light weight concrete is also known as CLC, foamed cement, and light weight cement, world over thanks to its advantages over ordinary building materials. CLC blocks are environment friendly. The energy consumed in the production of CLC blocks is only a fraction compared to the production of red bricks and emits no pollutants and creates no toxic products or by products. Foam concrete blocks are made of a type of cellular material made with a mixture of cement, sand, fly ash, stable foam and special additives. The lightweight properties are a result of an ingeniously simple idea of the hardened material consisting of small enclosed bubbles making it lighter than its competitors. CLC Blocks made with (Profo) Protein Based Foaming Agent are competitive with bricks in pricing and offer significant savings for finished structures. Cellular Light weight Concrete is very light colored. The addition of foam into the concrete mixture creates millions of tiny voids or cells in the material, hence the name cellular concrete. Main Features of CLC Blocks CLC Blocks are very light in weight to Density ranging from 400 to 1800 Kg/m3 can be produced as required.CLC Blocks are excellent for Thermal and Sound insulation which keeps the house cool in Summer and warm in Winter saving energy/electricity for cooling and heating.CLC Blocks are Environment friendly using more than 30% of Fly Ash from Thermal Power Stations and converting directly into valuable Building Materials. CLC Blocks will also replace Clay Bricks which is destroying Agricultural top soil. Our Technology will save Environment and Ecology from the hazardous & polluting material to Fly Ash and prevent destruction of Valuable Agricultural Land.CLC Blocks being light weight the handling and transportation is easy. CLC Blocks can be transported by Mules to difficult terrains since the material is light weight. CLC is excellent Fire Retardant and can be used for firefighting operations in Coal Mines, Forests, etc. CLC is excellent for Roofing Thermal Insulation and sound Insulation for Floor Slabs. CLC is excellent for Fire Breaks in the Buildings. Market Survey The excellent engineering property and durability of CLC blocks enlarges its scope for application in building construction and development of infrastructure, construction of green buildings, and low cost houses. The Government of India has supported this effort of improving the environment through conversion of waste into useful building products, by providing some import concession. This has enabled even normal walling masonry using these cellular lightweight concrete blocks, to complete favourably with conventional clay brick alternative. The biggest challenge in the growth of CLC is the lack of knowledge of its advantages and users need to be educated about the benefits of the product. In areas with high demand of burnt clay bricks, CLC bricks compete favourably as an alternate material. These are very useful building products that reduce dead weight of structures and accelerate the pace of construction when used as pre cast elements for walling and flooring. ?
Plant capacity: 50 Cu Mtr/DayPlant & machinery: Rs.127 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.413 Lakhs
Return: 16.00%Break even: 57.00%
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Corrugated Galvanized Sheet - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Galvanized Corrugated Sheets are manufactured using best grade steel and is widely applied in construction industry. Galvanized Corrugated Sheets have excellent corrosion resistance, these Sheets have become the most preferred material for various construction purposes, particularly roofing and walling. The demand for corrugated iron sheet depends mainly on the performance of its end-user (i.e. the construction sector or more specifically the building construction sector). Therefore, the demand for the products under consideration is a derived demand, which depends directly on themperformance of its major end – user. The construction sector of the country has undergone tremendous changes and development in recent years. The contribution of the construction sector to the GDP during the period 2001 – 2010 have been growing at annual average growth rate of 13 percent which is above the average annual growth rate of real GDP during the period under consideration (11.4 %), indicating a rise in the share of the construction sector within the overall economy. Moreover, during the GTP period (2010 – 2015), the construction sector is expected to grow at annual average growth rate of 20%. Uses and Applications The corrugated galvanized iron sheets are extensively used in various fields e.g. industries sheds, dairy farm sheds, poultry farm sheds etc. for roofing purpose. In recent years, a lot of multi scale projects have taken up the Indian industry by a storm and these levels have given a larger scope for steel companies. The galvanised plain coils / sheets and corrugated sheets (GP/GC) are value - added steel products which are tough, sturdy, light weight, bright and corrosion resistant. In India these are produced in the thickness range of 0.15 mm to 2.0 mm and width range of 800 mm to 1560 mm. The function of the zinc layer is mainly three fold: To retain the steel intact with its full initial strength; to provide the surface a more pleasing appearance and to increase the life of any suitable organic finishing system applied over it. Market Survey There is always a need for galvanized sheets, rollers, and other varieties of pressed sheets that make up the steel industry. The construction process needless to say remains the same but has new implementations that are adapted from the western counterparts. Steel manufacturers are now in demand for infrastructure and automobile sectors as well, thus widening their scope of development. The recent growth of these newly developed industries has given a new lease of hope to steel developers. This sudden splurge of industrial growth has honed the success of the leading steel companies in India. Roofing industry in India is preparing for the next generation of ambitious projects. That roofing is an important component of the construction industry is evident from the fact that it accounts for over 25 per cent of the total building construction cost. There are many roofing options in the Indian roofing sector, such as asbestos cement fibre sheets, corrugated galvanised iron sheets. Growth in the infrastructure and industrial segment has been a major demand driver for roof and wall cladding industry. It has registered a double digit growth over past three years and the future of this industry is also looking bright considering the low steel penetration and high demand in construction industry. Major shift is observed from clay tiles and conventional roofing system to metal cladding solution. Customers are looking for architectural solution which provides innovative shapes such as convex, concave in addition to new attractive colors. The future of roof and wall cladding industry is bright considering the low steel penetration and high demand in construction industry. Few Major Players are as under:- Bharat Berg Ltd. National Steel & Agro Inds. Ltd. Ram Krishan Kulwant Rai Enterprises Ltd. Sipta Coated Steels Ltd. [Erstwhile]
Plant capacity: 500 Nos./ dayPlant & machinery: Rs.12 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs.165 Lakhs
Return: 39.00%Break even: 59.00%
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Wood Plastic Composite (WPC) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Wood plastic composite is good to solve the problem arises in the environment as there is scope of use of agricultural waste product to make WPC. One can use waste polypropylene or polyethylene, or it may be used virgin polypropylene or polyethylene, waste wood flour, rice husk, plastic additives like (DOP, DBP etc) to produce WPC. There are different percentages of raw material used for the production of pallets decking, out door furniture like park bench, windows and door shutter frames etc. This product is manufactured by using automatic imported machineries or by using indigenous machines. . Plastic coated wooden furniture has good market demand as well as good looking and good appearance. Self-life of the product is very high. It can be easily handled. As a whole this type of product have good market demand and it can be concluded that any new entrepreneur may enter into this field will be successful. Uses and Applications It can be used to make pallets, for making deck, for making out door furniture like park benches, to make school benches, door and windows frames. It can be used for making of windows and door shutter frames, for making items floor teak and indoor furniture, to make laminated sheets. It can also be used for making room partition. Market Survey Wood plastic composites are an important and growing segment of the forest products industry. This industry segment has grown in double digit percentages annually for the past decade. In North America, the WPC market has been dominated by rail and decking products while in Europe more emphasis has been placed on automotive applications. In China and other parts of Asia, the WPC market is beginning to experience considerable growth along with a wider variety of product offerings including pallets, doors, and architectural moldings. There is fairly demand of the wood plastic composite. Current hot issues in WPC technology are weight reduction of the products and enhancement of mechanical properties for structural uses. It can be concluded that there will be good manufacturing demand of the product. There is good scope for few new entrepreneurs may enter into this field will be successful.
Plant capacity: 3840 Kgs./DayPlant & machinery: Rs.75 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs.289 Lakhs
Return: 43.00%Break even: 45.00%
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AAC Blocks (Autoclaved Aerated Concrete Blocks) Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime-based cementitious building material that is expanding into new worldwide markets. As a singlecomponent building material AAC has achieved acceptance in new markets throughout the world. The AAC has the features of light bulk density good thermal insulation properties and sound absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue curbs environmental pollution no destroy on farmland create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. AAC Blocks have Good heat insulation and humid retention. They are non-flammable. Autoclaved Aerated Concrete (AAC) products are 4 times lighter in weight than ordinary concrete. Its characteristic structure comprising millions of tiny pores, it offers optimum solidity at low weight. Uses and Applications AAC products are equally suitable for residential construction, multistory buildings commercial and industrial construction. The products are made of natural materials: sand lime and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. They are fire proof and provide insulation. Its low density permits use in larger building units which serves as a distinct advantage in pre fabrication. Appreciable savings are effected in foundation loads in multi storeyed construction. It is therefore being used increasingly as walling units in some developed countries. Market Survey The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (AAC) though relatively unknown in India is currently one of the many building products being touted as green or environmentally friendly. There will be phenomenal growth in autoclaved aerated industry in the near future. Autoclaved aerated concrete blocks having different architectural finishes and color will also play a prominent role in near future. With a high growing good infrastructure and urbanization, the autoclaved aerated concrete Industry is poised for growth in the near future.
Plant capacity: 500 CUM/Day Plant & machinery: Rs.1117 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs. 1886 Lakhs
Return: 36.00%Break even: 39.00%
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TMT Bars - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Steel is a generic name for a group of ferrous metals which due to their abundance durability versatility and low cost are most useful metallic material known to mankind. Thermo Mechanical Treatment (TMT) process for reinforcement bars is opening up new vistas in composite RCC, the re-enforcing steel is the costliest constituent (30 To 40% Per Cu. M. of concrete). This cost can be substantially reduced by using higher grades of steel re-enforcing bars. The higher yield strength of re-bars lowers the steel requirement, which results in reduced cost of construction. In India, high strength re-bars of yield strength up to 500 N/sq. mm. are produced either by cold twisting or micro-alloying or a combination of both which adds considerably to the cost of the re-enforcement bars. Thermo Mechanical Treatment (TMT) process for reinforcement bars is opening up new vistas in composite RCC, the re-enforcing steel is the costliest constituent (30 To 40% Per Cu. M. of concrete). This cost can be substantially reduced by using higher grades of steel re-enforcing bars. The higher yield strength of re-bars lowers the steel requirement, which results in reduced cost of construction. In India, high strength re-bars of yield strength up to 500 N/sq. mm. are produced either by cold twisting or micro-alloying or a combination of both which adds considerably to the cost of the re-enforcement bars. Hot working is the initial step in the mechanical working of most metals and alloys. Hot working combines the working and annealing processes by deforming metal above the recrystallisation temperature at which new grains are formed. Since most metals and alloys have relatively high recrystallisation temperatures, they must be worked at high temperatures. The principal methods of hot working are Rolling, Forging, Piercing, Drawing, Spinning, Extruding. Uses and Applications TMT bars find wide applications in different spheres as under; General purpose concrete re-enforcement structures, Bridges, Flyovers, Dams, High rise buildings, Industrial structures, Concrete roads, Underground structures Market Survey Global steel production has now crossed the 1 billion ton mark due to an upturn in steel demand during the last few years on the back of recovery in the global economy. The recovery had largely been led by increased demand for steel in China. There has also been partial recovery in key sectors such as housing, construction and automobiles in the USA and Europe. Present downturn due to global financial crises economy is in recession. Another important development in the global steel market in the last few years has been the emergence of steel intensive technologies in various user industries leading to increased usage of steel. The consumption is showing a shift from long products to flat products and special quality steels. Global steel trade has now increased to around 350 MT. The industry though continues to be fragmented with top 5 players accounting for less than 20% of the total industry capacity. Global steel manufacturers are increasingly realizing the need to have alliances and consolidation activity has picked up all over the world during the last 2-3 years. Today, Arcelor (Europe) is the largest producer of steel in the world followed by LNM-Ispat Group, Nippon Steel, JEE Holdings, Posco and Shanghai. Not in the standing the present downturn due to global financial crises, the industry is expected to bounce back during the next few years. The Indian iron and steel industry has come to occupy a dominant position in the socio-economic development of the country and it is certainly a matter of pride that India is the 7th largest crude steel-producing nation in the world. Steel production in India got a momentum with the announcement of the Industrial Policy Resolution of 1956 when three SAIL plants were set up in the public sector in the late 1950s and the fourth in early 1970. These plants along with IISCO (now, a part of SAIL), VISL and TISCO (now Tata Steel Ltd) were the only integrated steel producers till the eighties. Vizag Steel plant/RINL came into production in the early nineties. The steel industry in India has always been on the ascent, owing to the abundant availability of raw materials like iron ore, limestone and coal, besides relatively cheap labour, which is a major cost advantage. It is noteworthy to mention that India is the sixth largest producer of iron ore and the tenth largest producer of crude steel in the world. Steel is a core sector industry and the demand for steel affects the economy of the country.
Plant capacity: 100 MT/DayPlant & machinery: Rs.255 Lakhs
Working capital: -T.C.I: Rs.3699 Lakhs.
Return: 51.00%Break even: 33.00%
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READY MIX CONCRETE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Ready mix concrete is a modern trend of introduction in the Asian Countries. It is already introduced long before in the European Countries. It is new concept of use concrete in the construction area. Ready mix concrete has advantages in the area where immediate requirement of concrete mixture like in the preparation of bridge overhead roads on or the road construction. In India there is a hopefull to get good scope of RMC within short period. The batching, mixing, transportation, placing, compaction, finishing and curing are very complimentary operations to obtain desired good quality concrete. The good quality concrete is a homogeneous mixture of water, cement, aggregates and other admixtures. It is not just a matter mixing these ingredients to obtain some kind of plastic mass, but it is scientific process which is based on some well established principles and governs the properties of concrete mixes in fresh as well as in hardened state. The aim of quality control is to ensure the production of concrete of uniform strength in such a way that there is a continuous supply of concrete delivered to the place of deposition, each batch of which is as nearly like the other batches as possible. The production of concrete of uniform quality involves five definable phases: Batching or measurement of materials, Mixing of concrete, Transportation, Placing, compaction and finishing of concrete, and Curing. USES & APPLICATION It is used in the construction of bridge, dam etc, It is used in the construction overhead roads, pools, multi stories building etc, It can be directly used at the construction site. It help greater element of automation and precision concrete mixing. A much higher quality and more constituent uniformity and increase standardization and speed which is done ten times faster as compared to site mixed concrete. There are many advantages of RMC over site mixed concrete. Technologically speaking, ready mixed concrete is certainly advancement over the age-old site mixed concrete. The benefits of RMC in terms of quality, speed, life-cycle cost and environmental friendliness are overwhelmingly superior to those of site mixed concrete. MARKET SURVEY India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. Cement consumption is very closely linked to the performance of the construction industry; however, since cement is used in both residential and non-residential construction, it doesn’t experience extreme cycles. The non-residential sector is classified into commercial and industrial, and institutional segments. The residential and non-residential sectors are also classified as private and public construction. Cement and ready-mix concrete demand is dependent on the level of construction activities. Construction activities are in turn closely related to a number of macroeconomic factors such as consumer spending, population growth, manufacturing sector growth, inflation rates, government spending etc. The construction industry is the second largest industry in India after agriculture. It accounts for about 11% of India’s GDP. It makes significant contribution to the national economy and provides employment to large number of people. Construction constitutes 40% to 50% of India's capital expenditure on projects in various sectors such as highways, roads, railways, energy, airports, irrigation etc. There are mainly three segments in the construction industry like real estate construction which includes residential and commercial construction; infrastructure building which includes roads, railways, power etc; and industrial construction that consists of oil and gas refineries, pipelines, textiles etc. Building material is any material which is used for a construction purpose. Many naturally occurring substances, such as clay, sand, wood and rocks, even twigs and leaves have been used to construct buildings. Apart from naturally occurring materials, many man-made products are in use. The biggest increase in private participation is expected in roads (from 5 per cent to 36), ports (47 per cent to 74 per cent) and railways (less than 1 per cent to 20 per cent). The Planning Commission estimates that the remaining infrastructure investments will be funded by the central and state government. According to a study by ASSOCHAM, the burgeoning Indian construction industry, currently worth $70 billion, will rise to US $120 billion by 2010. The Indian construction industry, an integral part of the economy and a conduit for a substantial part of its development investment, is poised for growth on account of industrialization, urbanization, economic development and people's rising expectations for improved quality of living in the coming years. The market size of cement and ready-mix concrete is defined as the amount of cement and ready-mix concrete products supplied to the total Indian marketplace, in a particular period. Therefore, market size is determined by supply rather than demand. The Ready-mix concrete business in India is in its nascent stage. In a developed country 70% of cement produced is used by the Ready-mix concrete industry. The usage of Ready-mix concrete could not be implemented as investors felt that the plants would starve due to non-availability of cement. The levy of additional taxes and duties on RMC, entry tax and excise duty also contributed to the slow development of the concept. PRESENT MANUFACTURERS A C C Concrete Ltd. A C C Ltd. Ahlcon Ready Mix Concrete Pvt. Ltd. Ashoka Buildcon Ltd. Binani Ready Mix Concrete Ltd. D S Kulkarni Developers Ltd. Eastern Gases Ltd. Madras Cements Ltd. My Home Inds. Ltd. N C L Industries Ltd. Navkar Builders Ltd. Prism Cement Ltd. R B Gupta Financials Ltd. R D C Concrete (India) Pvt. Ltd. S R S Real Infrastructure Ltd. Samruddhi Cement Ltd. Tantia Constructions Ltd. Tarmac (India) Pvt. Ltd. Telecommunications Consultants India Ltd. Trishul Concrete Products Ltd. Ultratech Cement Ltd.
Plant capacity: 240 Cu MT/DayPlant & machinery: Rs 320 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 773 Lakhs
Return: 27.08%Break even: 46.09%
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Vitrified Floor Tiles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Vitrified tile is a tile which has been processed in such a way that it has very low porosity (and water absorption) which make it stain resistant and very strong. Vitrified Tiles have far superior properties compared to marble or natural granite because being a manufactured product; their quality is controlled whereas in naturally occurring marble and granite good quality is just a coincidence. Vitrified tiles possess much better mechanical strength, scratch resistance, resistance to acids, alkalies and chemicals, resistance to staining etc compared to marble or natural granite. Vitrified tiles have the colour right through the tile not just on the surface. They are usually not as brittle as plain ceramic tiles and can withstand heat better. Vitrified tile is a tile produced using vitrification. By this process the tiles created have very low porosity. Making it stain-resistant and strong. It is an alternative to marble and granite flooring. The main product segments are the Wall tile, Floor tile, Vitrified tile and Porcelain tile segments. The market shares are 35%, 53% and 12% respectively for Wall, Floor & Vitrified/Porcelain tiles. The tiles are available in a wide variety of designs, textures and surface effects. Few Indian Major Players are as under:- Ajanta Manufacturing Ltd. Asian Granito India Ltd. Decolight Ceramics Ltd. Euro Ceramics Ltd. Euro Merchandise (India) Ltd. Italia Ceramics Ltd. Jagdamba Contractors & Builders Ltd. M B Industries Ltd. Nitco Ltd.
Plant capacity: 5000 Sq.Mt./DayPlant & machinery: 4133 Lakhs
Working capital: -T.C.I: Cost of Projects: 5868 Lakhs
Return: 25.00%Break even: 45.00%
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Wood Plastic Composite - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Wood plastic composite is good to solve the problem arises in the environment. There is scope of use agricultural waste product. In this case we will use waste polypropylene or polyethylene, or it may be used virgin polypropylene or polyethylene, waste wood. Rice husk, plastic additives like (DOP, DBP etc). There are different percentages of raw material used for the production of pallets decking, outdoor furniture like park bench, windows and door shutter frames etc. This product is manufactured by using automatic imported machineries or by using indigenous machines. Automatic machines are given the good finished product with quality. There is very negligible amount of environmental pollution available, which can be controlled by easy means. Most of the raw materials are available in our country easily. There is also availability of plant and machineries indigenously or by importing one. Wood plastic composites are an important and growing segment of the forest products industry. This industry segment has grown in double digit percentages annually for the past decade. In North America, the WPC market has been dominated by rail and decking products while in Europe more emphasis has been placed on automotive applications. In China and other parts of Asia, the WPC market is beginning to experience considerable growth along with a wider variety of product offerings including pallets, doors, and architectural moldings.
Plant capacity: 1152 MT/AnnumPlant & machinery: 75 Lakhs
Working capital: -T.C.I: Cost of Projects: 288 Lakhs
Return: 43.00%Break even: 45.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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