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Chemicals (Organic, Inorganic, Industrial) Projects

The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth. Over the past ten years, there have been breath-taking changes in the chemical industry, especially in India.

The chemical industry has been linked with almost every other industrial activities starting from food processing to rubber, leather, and textile processing.  There is, in fact, hardly any segment where chemicals do not feature. 

The industry is broadly segmented into four major categories-Inorganic Chemicals, Organic Chemicals, petrochemicals based specialities, and agro oriented chemicals and a feasibility study of chemical industrial projects.

The chemical industry currently produces nearly 70,000 commercial products, ranging from cosmetics and toiletries, to plastics and pesticides.Indian chemical companies have prominence in the global market. Global chemical companies present in India have benefited from many opportunities as a result of favorable factors such as skilled workers, low manufacturing cost and strong domestic demand.

The Agro-oriented chemicals like guar gum, starch, citric acid, sorbitol, yeast and others, valued at over Rs 1450 billion, apart from contributing 14% of the industrial sector’s contribution to GDP, industrial chemicals have a 10% share in the overall exports of India. It is spread over some 2000 units, mostly in the small scale sector. Nonetheless, over a third of the market is controlled by top 10 players.

Petrochemicals, pharmaceuticals, synthetic fibres, fertilizers and pesticide, paints and dyestuffs constitute over 85% of the market. The remaining 15% comprises a wide range of chemical intermediate and industrial or speciality chemicals which have a market of over Rs 230 billion (including imports of about Rs 15 billion).

The chemical industry remains concentrated in the western region, with a near 48% share of investment. In the western region, Gujarat makes the largest contribution to the chemical industry’s production activity. The Indian market for petrochemicals will increase four times in the next ten years. It will witness a sustained double-digit growth rate in the coming years.

India’s speciality chemicals market represents around 24% of the total chemical industry Exports of speciality chemicals from India and are poised to grow from US$4 billion in 2007 to US$13 billion in 2013, representing a growth rate of 22%.The speciality chemicals industry in India is expected to grow at a growth rate of 15%, almost double the growth of the global speciality chemicals industry.

With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years.

How to determine Feasibility Study for Industrial Projects?

The feasibility study is the study of the market’s pivotal point to determine the viability of an industrial project. It explains industrial based projects, external influencers such as legal obligations, and required investment and expected returns. The study helps in the collection of information related to the industrial plan and economy in general to determine the probable performance of the project.

Here are the primary points in determining the feasibility of chemical plant projects.

1. Target Market Research

Project reports on the market are the key factors to consider before entering into any project. The project owners have to conduct a detailed survey about the target market to determine the potential profit he is likely to get from the project.

Also, market research helps in identifying the availability of raw material, perfect product design, and product prices through understanding consumer behaviors. On market research, the project owner tends to conduct surveys pertain the product, supply and demand, product price, competition, and market distribution.

2. Technical and Procedural details

A technical study regards defining industry concerns and economies of scale and the sources of technology. The study covers the target location of the project, machinery and other assets required to run the industry, waste treatment, sources of raw materials, and participation agreement, which is licensing, taxation and other legal contracts.

3. Costs and Financial Preparedness

It regards the collection of financial requirements, analysis, and estimation of investment and operation cost of a project.

Feasibility study for a chemical industrial project influences the creation of a business plan for a chemical company, which is vital in the implementation ofchemical business ideas.

Products used in Inorganic Chemicals Manufacturing Process

The chemicals produced in the Inorganic Chemicals Manufacturing Process are intermediate products that are used as inputs in industrial and manufacturing processes. They are those that are not carbon-based; that is, they are minerals that lack carbon atoms, unlike organic compounds.

The inorganic chemicals industry consists of two segments–basic inorganic chemicals such as potassium, nitrogen and phosphorus products, sulfates, alkalis, among others, and specialty chemicals such as catalysts, pigments, and fuels.

1. Basic Inorganic Chemicals

They are chemicals that manufacture inorganic products such as plastics and fertilizers such as potassium nitrates. They are produced in large quantities. The basic inorganic compound industry is characterized by its high degree of fragmentation across areas with a large volume of production.

They also have a high energy cost, low import tariffs, and infrastructural impediments, which significantly affects their competitiveness.

2. Specialty Inorganic Chemicals (SIC)

They are chemicals with diverse and complex production processes. They are manufactured through a combination of simple process steps such as chemical reaction processes, and equipment, which are modified to create the desired specialty product.

Specialty inorganic chemicals are characterized by the quality and purity of raw materials. The characteristics are the key factors influencing the environmental impacts of products produced as there are opportunities to reuse or recycle these products.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Precipitated Silica from Rice Husk - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities,Plant Layout

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boiler for processing paddy, producing energy through direct combustions or by gasification. The rice husk contains about 75% organic volatile matter & balance of 25% is converted into ash during the firing process is known as rice husk ash (RHA). Precipitated silica (also called particulated silica) is composed of aggregates of ultimate linked in massive gel network during the preparation process. The ash produced after the husk has been burned is high in silica. R.H.A. can be used in variety of application like “Green concrete, insulator, insecticides and bio fertilizer etc. Precipitated silica is used as filler for paper and rubber as a carrier and diluents for agricultural chemicals, as an ant caking agent, to control viscosity thickness and as a cleansing agent in tooth paste and in cosmetics. The distinguish feature of the growth of precipitated silica industry in India is that it has classifiably flourished in small scale sector. Readily available raw materials, low capital investment high rate of return offer a distinct advantage to new entrepreneurs to venture into this project.
Plant capacity: 600 Ton/AnnumPlant & machinery: 53 Lakhs
Working capital: -T.C.I: Cost of Project : 276 Lakhs
Return: 42.00%Break even: 37.00%
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Zinc Sulphate - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Zinc sulfate (ZnSO4) is a colorless crystalline, water-soluble chemical compound. The hydrated form, ZnSO4•7H2O, the mineral goslarite, was historically known as "white vitriol" and can be prepared by reacting zinc with aqueous sulfuric acid. It may also be prepared by adding solid zinc to a copper(II) sulfate solution. It is used to supply zinc in animal feeds, fertilizers, and agricultural sprays. ZnSO4•7H2O is used in making lithophone, in coagulation baths for rayon, in electrolytes for zinc plating, as a mordant in dyeing, as a preservative for skins and leather and in medicine as an astringent and emetic. The second largest use is in agricultural and animal nutrition. To correct zinc deficiency in soil it is applied to the soil alone or in fertilizer or incorporated pesticides sprays. In animal nutrition it is used as a trace element in feeds. Pure zinc sulphate solution is required for many purposes particularly for the preparation of lithopone, phosphorous and for the extraction zinc by electrolytic refining. At present there are the large number of manufacturers engaged in the production of zinc sulphate in the country consider amount of zinc sulphate required for various industrial applications is of high purity and analytical in recent times. The major players in Indian market are D C M Shriram Consolidated Ltd., D D Agro Inds. Ltd., Gujarat State Fertilizers & Chemicals Ltd., Haryana Land Reclamation & Devp. Corpn. Ltd., Hydromet (India) Ltd., Vantech Industry Ltd. With the recent revolution in modern agricultural cultivation the use of technical grade, zinc sulphate is bound to increase tremendously in the near future. So, there will be wide scope for new entrepreneurs to venture into this project.
Plant capacity: 25 MT/dayPlant & machinery: 88 Lakhs
Working capital: -T.C.I: Cost of Project : 611 Lakhs
Return: 49.00%Break even: 37.00%
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Hydrogen Peroxide

Hydrogen peroxide (H2O2) is a very pale blue liquid, slightly more viscous than water, which appears colorless in dilute solution. It is a weak acid, has strong oxidizing properties, and is a powerful bleaching agent. It is used as a disinfectant, antiseptic, oxidizer, and in rocketry as a propellant. The oxidizing capacity of hydrogen peroxide is so strong that it is considered a highly reactive oxygen species. Hydrogen Peroxide is an organic and inorganic chemical processing as well as semi conductor, application bleach for textile, pulp and a treatment for municipal and industrial waste. About 50% of the world's production of hydrogen peroxide in 1994 was used for pulp- and paper-bleaching. Other bleaching applications are becoming more important as hydrogen peroxide is seen as an environmentally benign alternative to chlorine-based bleaches. It is highly corrosive to metal. Other major industrial applications for hydrogen peroxide include the manufacture of sodium percarbonate and sodium perborate, used as mild bleaches in laundry detergents. It is used in the production of certain organic peroxides such as dibenzoyl peroxide, used in polymerisations and other chemical processes. Hydrogen peroxide is also used in the production of epoxides such as propylene oxide. In the PCB manufacturing process, hydrogen peroxide mixed with sulfuric acid was used as the microetch chemical for copper surface roughening preparation. A combination of a powdered precious metal-based catalyst, hydrogen peroxide, methanol and water can produce superheated steam in one to two seconds, releasing only CO2 and high temperature steam for a variety of purposes. There has been increased use of vaporized hydrogen peroxide in the validation and bio-decontamination of half suit and glove port isolators in pharmaceutical production. Nuclear Pressurized Water Reactors (PWRs) use hydrogen peroxide during the plant shutdown to force the oxidation and dissolution of activated corrosion products deposited on the fuel. The corrosion products are then removed with the cleanup systems before the reactor is disassembled. Hydrogen Peroxide is also used in the Oil and Gas exploration industry to oxidise rock matrix in preparation for micro-fossil analysis. The major players in Indian market are Asian Peroxide Ltd., Gujarat Alkalies & Chemicals Ltd., National Peroxide Ltd., Omni Dye-Chem Exports Ltd., Shubham Chemicals & Solvents Ltd., Swastic Corporation Ltd.
Plant capacity: 1440 MT/YearPlant & machinery: 174 Lakhs
Working capital: -T.C.I: Cost of Project : 287 Lakhs
Return: 43.00%Break even: 53.00%
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Magnesium Oxide (Specially Light Grade) from Dolomite - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Magnesium oxide, or magnesia is a white solid mineral that occurs naturally as periclase and is a source of magnesium. It has empirical formula of Mgo. It is formed by an ionic bond between one magnesium and one oxygen atom. Magnesium oxide is easily made by burning magnesium ribbon which oxidizes in bright white light, resulting in a powder. It is hygroscopic in nature and care must be taken to protect it from moisture. The mineral known as dolomite is found as beds of rock also known as dolomite and as areas of mineral dolomite in lime stone. The magnesium oxide is used in grinding wheel, in medicine, for making cement in dry process plants; specifically Portland cement, as an insulator in industrial cables, as a basic refractory material for crucibles, in construction materials used for fireproofing, in feeding animals and there are special grades available, in leather processing. Magnesium oxide has good demand, so there is bright scope for new entrepreneurs to venture into this project.
Plant capacity: 48 MT/DayPlant & machinery: Rs. 2700 Lakhs
Working capital: -T.C.I: Rs. 6650 Lakhs
Return: 45.00%Break even: 34.00%
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Nitrocellulose Lacquer (NC Lacquer) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Nitrocellulose is the principal derivative. The selection of the right grade is obviously the determining factor in successful production. It is essential to decide upon a detailed specification to suit the type of article to be manufactured as the requirement for different type of product vary considerably, more especially as regard viscosity. Nitrocellulose is used as base coat and top coat on wooden furniture and articles for high gloss washabilty and amenability to spray painting. It is used in painting industry, adhesive, coating, artificial jewellery etc. The overall market for wood finish or film coating has been growing along with demand for environmentally preferable wood finishes. The demand for finishes for wood furniture, floor, and fixture has increased from 92 million gallon to 120 million gallon over the last 5 years. In coming years the demand of nitrocellulose lacquer will increase, so there will be wide scope for new entrepreneurs to venture into this project.
Plant capacity: 1000 Ltrs/DayPlant & machinery: 16 Lakhs
Working capital: -T.C.I: 136 Lakhs
Return: 46.00%Break even: 37.00%
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CALCINED ALUMINA POWDER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Alumina is the most widely used oxide ceramic material. Its applications are widespread, and include spark plugs, tap washers, pump seals, electronic substrates, grinding media, abrasion resistant tiles, cutting tools, bioceramics, laboratory wares and wear parts of textile and paper industries. Calcined alumina is produced from bauxite via the buyer process. The resulting material has very low levels of impurities. Calcined aluminas are stable to very high temperatures. Due to wide end uses, it is found that there is good demand of calcined alumina. Entrepreneurs can well venture in to this field.
Plant capacity: 3600 MT/AnnumPlant & machinery: 109 Lakhs
Working capital: -T.C.I: Cost of Project : 251 Lakhs
Return: 42.00%Break even: 63.00%
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POTASSIUM IODATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Potassium iodate is the major chemical used for iodization of edible common salt. It is also used as feed additives and as maturing agents. Besides this it is used as dough conditioner in bread manufacturing. Now all industries are compelled to iodize the common salt for edible purpose, so the big giant’s viz. Tata Chemical Ltd., Captain cook and other major players as well as small scale industries are consuming potassium iodate for salt iodization. Therefore the market demand of potassium iodate is growing and expected to multifold in the next few years. So a new entrepreneur can well venture into this field in any part of country will be successful.
Plant capacity: Potassium Iodate 500 Kgs./Day, Potassium Iodide 1920 Kgs./DayPlant & machinery: 110 Lakhs
Working capital: -T.C.I: 242 Lakhs
Return: 51.00%Break even: 25.00%
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ASCORBIC ACID - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Ascorbic acid is an organic acid with antioxidant properties. Its appearance is white to light yellow crystals or powder. It is water soluble. The L-enantiomer of ascorbic acid is commonly known as vitamin C. Ascorbic acid (vitamin C) is an essential nutrient that the human body cannot create from other compounds. It is needed for the formation of collagen, the protein that makes up connective tissue and is essential to muscles, bones, cartilage and blood vessels. It is also a good anti-oxidant, preventing damage from oxygen free radicals. Ascorbic acid was primarily manufactured in China, where over 80% of the world’s production comes from. The demand of ascorbic acid is growing day by day. There is good scope to venture into this field. Few Major Players are as under: Ambalal Sarabhai Enterprises Ltd. Romeda Chemicals Ltd.
Plant capacity: 750 Kls/AnnumPlant & machinery: 77 Lakhs
Working capital: -T.C.I: Cost of Project : 262 Lakhs
Return: 41.00%Break even: 72.00%
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Ethylenediamine- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

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Plant capacity: 1 Ton/DayPlant & machinery: Rs. 17 Lakhs
Working capital: -T.C.I: Rs. 135 Lakhs
Return: 43.00%Break even: 35.00%
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Soda Ash - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

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Plant capacity: 30 MT/DayPlant & machinery: Rs. 124 Lacs
Working capital: -T.C.I: Rs. 375 Lacs
Return: 77.00%Break even: 26.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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