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Chemicals (Organic, Inorganic, Industrial) Projects

The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth. Over the past ten years, there have been breath-taking changes in the chemical industry, especially in India.

The chemical industry has been linked with almost every other industrial activities starting from food processing to rubber, leather, and textile processing.  There is, in fact, hardly any segment where chemicals do not feature. 

The industry is broadly segmented into four major categories-Inorganic Chemicals, Organic Chemicals, petrochemicals based specialities, and agro oriented chemicals and a feasibility study of chemical industrial projects.

The chemical industry currently produces nearly 70,000 commercial products, ranging from cosmetics and toiletries, to plastics and pesticides.Indian chemical companies have prominence in the global market. Global chemical companies present in India have benefited from many opportunities as a result of favorable factors such as skilled workers, low manufacturing cost and strong domestic demand.

The Agro-oriented chemicals like guar gum, starch, citric acid, sorbitol, yeast and others, valued at over Rs 1450 billion, apart from contributing 14% of the industrial sector’s contribution to GDP, industrial chemicals have a 10% share in the overall exports of India. It is spread over some 2000 units, mostly in the small scale sector. Nonetheless, over a third of the market is controlled by top 10 players.

Petrochemicals, pharmaceuticals, synthetic fibres, fertilizers and pesticide, paints and dyestuffs constitute over 85% of the market. The remaining 15% comprises a wide range of chemical intermediate and industrial or speciality chemicals which have a market of over Rs 230 billion (including imports of about Rs 15 billion).

The chemical industry remains concentrated in the western region, with a near 48% share of investment. In the western region, Gujarat makes the largest contribution to the chemical industry’s production activity. The Indian market for petrochemicals will increase four times in the next ten years. It will witness a sustained double-digit growth rate in the coming years.

India’s speciality chemicals market represents around 24% of the total chemical industry Exports of speciality chemicals from India and are poised to grow from US$4 billion in 2007 to US$13 billion in 2013, representing a growth rate of 22%.The speciality chemicals industry in India is expected to grow at a growth rate of 15%, almost double the growth of the global speciality chemicals industry.

With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years.

How to determine Feasibility Study for Industrial Projects?

The feasibility study is the study of the market’s pivotal point to determine the viability of an industrial project. It explains industrial based projects, external influencers such as legal obligations, and required investment and expected returns. The study helps in the collection of information related to the industrial plan and economy in general to determine the probable performance of the project.

Here are the primary points in determining the feasibility of chemical plant projects.

1. Target Market Research

Project reports on the market are the key factors to consider before entering into any project. The project owners have to conduct a detailed survey about the target market to determine the potential profit he is likely to get from the project.

Also, market research helps in identifying the availability of raw material, perfect product design, and product prices through understanding consumer behaviors. On market research, the project owner tends to conduct surveys pertain the product, supply and demand, product price, competition, and market distribution.

2. Technical and Procedural details

A technical study regards defining industry concerns and economies of scale and the sources of technology. The study covers the target location of the project, machinery and other assets required to run the industry, waste treatment, sources of raw materials, and participation agreement, which is licensing, taxation and other legal contracts.

3. Costs and Financial Preparedness

It regards the collection of financial requirements, analysis, and estimation of investment and operation cost of a project.

Feasibility study for a chemical industrial project influences the creation of a business plan for a chemical company, which is vital in the implementation ofchemical business ideas.

Products used in Inorganic Chemicals Manufacturing Process

The chemicals produced in the Inorganic Chemicals Manufacturing Process are intermediate products that are used as inputs in industrial and manufacturing processes. They are those that are not carbon-based; that is, they are minerals that lack carbon atoms, unlike organic compounds.

The inorganic chemicals industry consists of two segments–basic inorganic chemicals such as potassium, nitrogen and phosphorus products, sulfates, alkalis, among others, and specialty chemicals such as catalysts, pigments, and fuels.

1. Basic Inorganic Chemicals

They are chemicals that manufacture inorganic products such as plastics and fertilizers such as potassium nitrates. They are produced in large quantities. The basic inorganic compound industry is characterized by its high degree of fragmentation across areas with a large volume of production.

They also have a high energy cost, low import tariffs, and infrastructural impediments, which significantly affects their competitiveness.

2. Specialty Inorganic Chemicals (SIC)

They are chemicals with diverse and complex production processes. They are manufactured through a combination of simple process steps such as chemical reaction processes, and equipment, which are modified to create the desired specialty product.

Specialty inorganic chemicals are characterized by the quality and purity of raw materials. The characteristics are the key factors influencing the environmental impacts of products produced as there are opportunities to reuse or recycle these products.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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POLYPHENYLENE SULFIDE (PPS) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polyphenylene sulfide (PPS) is an organic polymer consisting of aromatic rings linked with sulfides. Synthetic fiber and textiles derived from this polymer are known to resist chemical and thermal attack. Polyphenylene sulfides exhibit outstanding chemical resistance, thermal stability, dimensionally stability, and fire resistance. PPS's extreme inertness toward organic solvents, and inorganic salts and bases make for outstanding performance as a corrosion-resistant coating suitable for contact with foods. PROCESS PPS can be polymerized by the polycondensation reaction of para-dichlorobenzene (p-DCB) and sodium sulfide (Na2S) or sodium hydro sulfide (NaSH) in a polar solvent under elevated temperature and pressure conditions. PPS is created by combining various elements, including a dehydration reaction, sodium chloride removal reaction, exothermic reaction, and high temperature pressurization reaction. ADVANTAGES 1. Excellent chemical resistance 2. High temperature performance 3. High modulus when reinforced PROPERTIES Rigid, opaque non-burning continuous use at 250'C, good chemical resistance, good electrical insulator, moisture resistant, rarely used unfilled. Good tensile strength and flexural modulus together with good electrical properties. Glass fibre filled PPS gives good heat distortion whereas carbon fibre filled PPS does this even better with dimensional stability and rigidity. PPS, when PTFE lubricated, will give good wear and low coefficient of friction. TYPICAL APPLICATIONS Fuel injectors Pumps Bearings Manifolds V-packing gaskets Pistons Gears Areas of application include the following • PPS compounds are a popular alternative to metal for gas water boilers, as it can be used instead of metal and ceramics • PPS is a high performance polymer used to replace thermosets. • Automotive OEM platforms as well as advanced, lightweight composite components used by aircraft manufacturers. • In fuel systems, transmission components • In the electrical/electronic field in sensors, connectors, plugs, switches, sockets, transformers, bobbins and circuit boards; in structural and non structural aircraft composite components; • In fluid handing in enhanced oil and gas recovery, pumps and valves and potable water valves and fittings • In the industrial/consumer industry in appliances, electronics, technical fibers and fabrics for filtration and conveyor system components. Demand for PPS resins has grown at a healthy and promising rate since the 2008–09 global recessions. More so, world automotive production is back on track and the push for heavier loadings of PPS in automotive parts, newer applications, and environmental requirements has increased PPS demand on a larger scale. Overall, global PPS demand is expected to continue to grow at a faster pace than global GDP. In fact, during 2014–19, world PPS resin consumption will grow at an average annual rate of 6–7%. Consumption growth will continue to shift toward China, where demand in electrical and electronics applications, as well as automotive applications and filter bags is expected to rise sharply.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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CAUSTIC POTASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Potassium hydroxide is an inorganic compound with the formula KOH, commonly called caustic potash. Along with sodium hydroxide (NaOH), this colorless solid is a prototypical strong base PROCESS OVERVIEW Over 95% of the capacity to produce chlorine and essentially 100% of the capacity to produce caustic soda (sodium hydroxide, NaOH) are based on the electrolysis of brine. In this process a sodium chloride (NaCl, salt) solution (brine) is electrolytically decomposed to elemental chlorine (in the anode compartment), and sodium hydroxide solution and elemental hydrogen (in the cathode compartment). A chemical facility which co-produces caustic soda and chlorine is typically referred to as a chlor-alkali (C/A) facility. USES AND APPLICATIONS Production of Soaps Production of Potassium Carbonate Production of Fertilizers It is used as a neutralizer in petroleum refining Paint stripper (although it's so caustic that its use is being phased out) It's used in the production of aluminum Used in chemical analysis to measure the concentration of acids Used in soap making Used in paper making to separate lignin from cellulose fibers Used as a catalyst in the production of biodiesel Used to etch aluminum Washing or chemical peeling of fruits and vegetables Chocolate and cocoa processing Caramel color production Production of Potassium Phosphates CAUSTIC SODA MARKET Caustic Soda Imports as percent share of demand (2012-13) = 13% Imports as percent share of demand have increased in last one decade. Indian industry is capable of meeting its domestic demand but because of high input costs & poor infrastructure, is not competitive internationally and face dumping of cheap imports from other countries like Iran, Saudi, Korea RP, Japan, etc ; in where power ,except in Japan, is available at a lower price. Indian import/ export (April 2013 to March 2014) Import: 16207 metric tonne per annum Export 761 metric tonne per annum INDIAN MANUFACTURERS Gujarat Alkalies and Chemicals,Gujarat, Sree Rayalaseema Alkalies and Chemicals,Andhra Pradesh The Andhra Sugars Ltd.,Andhra Pradesh Universal Chemical and Industries, Gujarat INDIAN DEMAND The demand for caustic potash is driven by the performance of the application sectors such as dyestuff, pharmaceutical as well aspotassium based chemicals / salts particularly potassium carbonate. Indian demand for caustic potash ( Period from April 2014 to March 2015) 58,000 metric tonne per annum
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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DL-METHIONINE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Methionine is an amino acid. Amino acids are the building blocks that our bodies use to make proteins. Methionine is found in meat, fish, and dairy products, and it plays an important role in many cell functions. Methionine can be found naturally in meat and fish pet food ingredientsmethionine is part of body proteins and is important for skin and coat condition, eye health, heart health and more. It serves as a precursor to other amino acids like cysteine which can then be converted into taurine. Methionine can also be converted into glutathione, an important physiological antioxidant, and into the cat pheromone felinine MANUFACTURING PROCESS DL-Methionine is produced on a large scale by chemical synthesis. Methyl mercaptan is reacted with acrolein to produce beta methyl thiopropionaldehyde, which is reacted with hydrogen cyanide to produce alpha hydroxy gamma methyl thio butyro nitrile, which on treatment with ammonia followed by hydrolysis, yields methionine. All industrial producers of DL-methionine start with the same raw materials, acrolein, methyl mercaptan, hydrogen cyanide and ammonia or ammonium carbonate. The multi step process can be carried out in batches or continuously. APPLICATIONS DL-METHIONINE IS ADDED AS AN INGREDIENT TO PET FOODS Study on rats showed methionine supplementation in the diet specifically increases mitochondrial ROS production and mitochondrial DNA oxidative damage in rat liver mitochondria offering a plausible mechanism for its hepatotoxicity. DL-Methionine is used as a supplement to organic poultry feed. Dl-Methionine in Food Production Dl-Methionine is widely used as nutritional supplement in food production. As nutritional supplement: in food industries to provide amino acids. As flavor enhancer: in food industries to improve sea urchin flavor. Dl-Methionine in Pharmaceutical Dl-Methionine is widely used as raw materials and intermediate in Pharmaceutical. As raw materials: in compound amino acid infusion and nutritional supplements. As intermediate: in medicine manufacturing of vitamins and liver preparations. DEMAND DRIVERS The per capita consumption of meat is on the increase in India. Increasing consumer preference for poultry meat is likely to steadily increase the demand for DL-Methionine. With the growing population and raising personal income and the growing health trend towards white meat, demand for DL-Methionine is expected to rise steadily in line with expanding demand for chicken meat. INDIAN DEMAND Indian demand in Poultry and pharmaceutical sectors (Period April 2013 to March 2014) 27000 metric tonne AAGR through 2017 7% per annum. GLOBAL SCENARIO Global Installed Capacity: 0.9 million metric tonne per annum
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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PRECIPITATED SILICA - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Precipitated silica is a silica (SiO2) produced by precipitation from a solution containing silicate salts. In 1999, more than 1M tons/y was produced, mainly for use in tires and shoe soles. Silica has two main varieties (a) Ground silica and (b) Processed silica. Ground silica is practically sand and is abundant in India and worldwide only the percentage of SiO2 varies from source to source. In general these are known as sands and are very cheap and usually used for glass making. It has very minimum use in rubber, however, can be used as heat resistant compound in rubber. It does not show any effect on cure. Processed silica is again SiO2 but in a purified form. This is obtained only after further processing from ground silica and in such process the percentage of SiO2 is increased considerably (>98%). Precipitated silica is a kind of processed silica only. In this method, silica is precipitated after acidification of alkaline silicate solution. There are three different types of reactions, possible: • The alkaline silicate solution flows into the acid solution. • The acid solution flows into the alkaline silicate solution. • The alkaline silicate solution and acid solution flows jointly into water or primary natural salt solution. CHEMICAL CHARACTERISTICS OF PRECIPITATED SILICA: SiO2 content Filler, softener and performance improvement in rubber and plastics. Cleaning, thickening and polishing agent in toothpastes for oral health care. Cleaning, thickening and polishing agent in toothpastes for oral health care. IEVE residue Tamped density DBP absorption Food processing and pharmaceuticals additive as anti-caking, free-flow, thickening agent and absorbent to make liquids into powders. BET Surface area pH value Food rheology modifier Defoamer component Drying loss Ignition Loss GLOBAL DEMAND Growth in manufacturing industry and high GDP growth in the emerging economies of India and China has led to growth in several end user segments such as automobiles, plastics and agriculture among others. On account of which, Asia Pacific has been dominating the global precipitated silica market both in terms of production and consumption and this trend is expected to continue during the forecast period. World demand to rise 5.6% per annum through 2018 Global demand for specialty silicas -- which include precipitated silica, silica gel, silica sol, and fumed silica -- is forecast to grow 5.6 percent per year through 2018 to 2.9 million metric tons, valued at just under seven billion dollars. This will represent an acceleration from the pace of the 2008-2013 period, as improved manufacturing levels in a stronger economic environment support faster gains in the developed countries of North America and Western Europe Global demand 1.6 million metric tonne per annum Global demand for speciality silicas such as precipitated silica, fumed silica, silica gel and silica sol will grow by 5.6% a year to 2.8 million metric tonne by 2016, according to the recent report from Freedonia Inc. GLOBAL PRODUCERS Important global producers include the following Evonik Rhodia PPG Industries Huber Tokuyama Glassvenset Specialty Chemical Products Madhu Silica,India
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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BUTANOL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Butanol (also butyl alcohol) refers to a four-carbon alcohol with a formula of C4H9OH. There are four possible isomeric structures for butanol, from a straight-chain primary alcohol to a branched-chain tertiary alcohol. APPLICATIONS FOR N-BUTANOL ARE AS FOLLOWS: olvent for dyes, e. g. in printing inks. Extractant in the production of drugs and natural substances such as antibiotics, hormones, vitamines, alkaloids and camphor. Additive in polishes and cleaners, e. g. floor cleaners and stain removers. Solubilizer in the textile industry, e. g. additive in spinning baths or carrier for colouring plastics. -Additive in de-icing fluids. Additive in gasoline for spark-ignition engines (prevents carburetter icing). Mobile phase in paper and thin-layer chromatography. Humectant for cellulose nitrate. Drugs and antibiotics, hormones, and vitamins Gasoline (as an additive) and brake fluid (formulation component) MANUFACTURING PROCESS The main production methods of butanol and octanol are acetaldehyde condensation, fermentation, the Ziegler process andoxo synthesis of propylene. INDIAN PRODUCER At present, n-butanol is produced by The Andhra Petrochemicals Ltd, based on petrochemical feedstock. The company produces butanol along with the octanol at its oxo alcohol plant in Vishakapatnam with the combined installed capacity of 73000 metric tonne per annum. The company expanded the capacity from 39000 metric tonne per annum to 73,000 metric tonne per annum by May 2010. GLOBAL DEMAND There is an increasing interest in use of biobutanol as a transport fuel. 85% Butanol/gasoline blends can be used in unmodified petrol engines. It can be transported in existing gasoline pipelines and produces more power per litre than ethanol. Biobutanol can be produced from cereal crops, sugar cane and sugar beet, etc, but can also be produced from cellulosic raw materials. Biofuels are receiving increasing public and scientific attention, driven by factors such as uncertainties related to oil price, greenhouse gas emission, and the need for increased energy security and diversity. Biofuels are a wide range of fuels which are in some way derived from biomass. It is reported that fossil fuels – oil, coal, and natural gas – dominated the world energy economy, covering more than 80% of the total primary energy supply Global demand 4.5 million metric tonne per annum Growth rate in demand through 2025 3.2% per annum Global demand is split between the U.S., Europe and Asia (driven largely by China).
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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SODIUM BOROHYDRIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Sodium borohydride, also known as sodium tetrahydridoborate, and sodium tetrahydroborate[2] is an inorganic compound with the formula NaBH4. This white solid, usually encountered as a powder, is a versatile reducing agent that finds wide application in chemistry, both in the laboratory and on a technical scale. USES Sodium borohydride is a good reducing agent. Although not as powerful as lithium aluminum hydride (LiAlH4), it is very effective for the reduction of aldehydes and ketones to alcohols. By itself, it will generally not reduce esters, carboxylic acids, or amides (although it will reduce acyl chlorides to alcohols). It is also used in the second step of the oxymercuration reaction to replace mercury (Hg) with H. PROCESS A process for production of sodium borohydride. The process comprises the steps of: (a) combining a boric acid ester, B(OR)3 and sodium aluminum hydride to produce sodium borohydride and Al(OR)3; and (b) combining Al(OR)3 and sulfuric acid to produce alum and ROH. MAJOR INDUSTRIAL APPLICATIONS Sodium Borohydride is used for the reduction of carbonyls, peroxides and metal ions, as well as purification and removal of color, odor and oxidation precursors in organic chemical products. Pulp and Paper Pharmaceutical Industry Metal Recovery Textiles Organic Chemical Purification Bleaching agent in paper industry Purification agent Organoboranes GLOBAL PRODUCERS Montgomery Chemicals (Conshohocken, PA) Montgomery Chemicals is large manufacturer of sodium borohydride in North America. SCENARIO IN CHINA In China, pharmaceuticals is the largest application field for sodium borohydride showing 73% share in volume in 2013, which is different from overseas markets where paper making is the dominant field. Its consumption in electronic products, paper making, water treatment and perfume is small.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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Water Treatment Chemicals (Antiscalants and Membrane Cleaners) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

There has been a dramatic increase in the number of reverse osmosis and nano-filtration plant over the past ten years. There has also been a proliferation in the variety of feed sources used, including seawater, surface waters and, increasingly, effluents of varying qualities. Not surprisingly, therefore, is the parallel increase in the degree of scaling and fouling, resulting in the need for not only novel preventative antiscalant products in the field, but also new and improved cleaners where deposition has occurred. An essential part of the ability to correctly select and apply the most appropriate products lies in the development of laboratory analysis and predictive tools. Fouling potential is an inherent characteristic of membrane module design. The high membrane packing density required for good production rates results in low voidage for feed water flow. However, this need not result in detrimental performance. Fouling has been widely documented and researched since the first commercial use of membrane separations. It is important that this subject is addressed because membrane replacement is a considerable expense in the operation of an RO plant. In the case of large municipal and industrial systems, this cost can be prohibitive. Pre-treatment systems for RO plants are designed to produce a feedwater with a reduced fouling potential by removing potential fouling species prior to membrane treatment. Common foulants include: Calcium carbonate and calcium sulphate scales, Organic matter, Iron, Colloidal material, Bio-film and microorganisms, Silica, Natural humic and fulvic acids. Fumaric Acid Polymers are used as Antiscalants. The synthesis of the fumaric acid polymers follows a novel process that avoids the insolubility and low reactivity of fumaric acid in free radical reactions and that produces the polymer in high yield.
Plant capacity: Capacity Antiscalants: 5MT/Day, Membrane Cleaners: 5 MT/DayPlant & machinery: Rs 88 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 613 Lakhs
Return: 27.82%Break even: 63.96%
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Grey Oxide (used in Automotive & Tubular Battery) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

Grey Oxide, The chemical name of Lead Suboxide is called as 2PbO.Pb and is available in grey colored powder. Lead Suboxide is also called as Battery oxide or Grey Oxide. Lead Sub-Oxide (2PbO.Pb.H2O), also known as Grey/Lead Oxide. Grey Oxide is used on an extensive scale for preparation of plates in Lead Acid Batteries which requires production to strict specifications. Refined Lead (99.97% purity) ingots are the required input for our LSO manufacturing plant, which uses the ball mill process. It comprises of a small Lead Melting Furnace, operating in line with a hemispherical ball-casting machine, which feeds the balls to the ball mill .In the ball mill, Lead is converted to Lead Sub Oxide in an exothermic process, in conditions of a maintained temperature range of 135-145 degrees centigrade and constant airflow. The Grey Oxide is harvested through a high efficiency cyclone, bag-house filtration unit and induction draft fan arrangement. It is in a grey powder form. The desired particle size and free Lead content is ensured through proper plant configuration and precise control of ID Fan suction. Lead battery demand in India to remain strong despite the new types of batteries being develop. The market for lead-acid batteries is expected to exhibit strong growth in the next five years. The battery market in India is experiencing growing demand from various sectors, thereby providing immense opportunities to manufacturers. The steadily growing automobile sector and the increasing need for back-up power is driving growth in the lead-acid battery market. As a whole it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Associated Pigments Ltd. • Bajoria Enterprises Ltd. • Dravya Industrial Chemicals Ltd. • Gillanders Arbuthnot & Co. Ltd. • Gravita Exim Ltd. • Gravita India Ltd. • Waldies Ltd.
Plant capacity: 48 MT/DayPlant & machinery: Rs 250 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 878 Lakhs
Return: 27.72%Break even: 55.05%
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Calcium Carbonate (Activated & Precipitated) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Sizing Precipitated Calcium Carbonate (PCC)—also known as purified, refined or synthetic calcium carbonate. It has the same chemical formula as other types of calcium carbonate, such as limestone, marble and chalk: CaCO3. The calcium, carbon and oxygen atoms can arrange themselves in three different ways, to form three different calcium carbonate minerals. The most common arrangement for both precipitated and ground calcium carbonates is the hexagonal form known as calcite. Precipitated calcium carbonate (PCC), a manufactured form of calcium carbonate, is made by first hydrating high-calcium quicklime, and then reacting the resulting slurry or "milk-of lime" with carbon dioxide. The resulting product is extremely white and has a uniformly small particle size. It has numerous uses, most notably in the paper industry. With the trend in papermaking toward using the alkaline over the acid process, PCC is being used increasingly as a filler and coating pigment for premium quality paper. The trend is to produce PCC in slurry form at satellite plants located near the paper mills, using commercial quicklime, although it is also produced and sold commercially. PCC is used to enhance the brightness, color, smoothness, and bulk of the paper, replacing more expensive paper pulp. Approximately 75% of worldwide PCC production is used for this purpose. According to GIA, Global market for Calcium Carbonate is projected to reach 94 million tons by 2018, driven by the rising consumption in paper and plastic industries and the growing demand for PCC and GCC in Asia-Pacific, Latin America, and the Middle East. Calcium Carbonate (CaCO3) is an inorganic mineral that finds extensive use as functional and commercial filler in plastic, paper, rubber, coatings, light chemicals, and architectural materials, among others. Growth in the Precipitated Calcium Carbonate (PCC) market would be driven by the increasing number of paper mills and rising demand from plastics sector. Any entrepreneur venture into this field will be successful. Few Indian Major Players are as under • Citurgia Biochemicals Ltd. • Dewan Rubber Inds. Ltd. • Fimakem India Ltd. • Genus Prime Infra Ltd. • Gulshan Polyols Ltd. • Gulshan Sugars & Chemicals Ltd. • Lime Chemicals Ltd. • Niraj Petrochemicals Ltd. • Samana Plastic Ltd. • Searsole Chemicals Ltd. • Shyam Textiles Ltd. • Thirani Chemicals Ltd. • U P Lime-Chem Ltd.
Plant capacity: Calcium Carbonate (Precipitated):24 MT/Day •Calcium Carbonate (Activated):6 MT/DayPlant & machinery: Rs 820 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 1310 Lakhs
Return: 25.00%Break even: 52.00%
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White Phenyl - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

A disinfectant is basically an agent, which destroys pathogenic organism. A good disinfectant should also be a deodorant possessing good keeping qualities. And it would be effective against microorganism of widely varying types. Disinfectant is a general term used to describe a broad class of chemicals employed to destroy harmful bacteria, fungi and other microorganisms. They are part of many of the products like household cleaners, tooth pastes, shaving creams. Widerange of chemical products are classified as disinfectants. These include Chlorine and chloro compounds, Iodine and Iodophors, alcohols, aldehydes, phenols, quaternary ammonium compounds. This group of specialty chemicals is a fast growing segment. Phenyl type disinfectants fall in the category of black oil disinfectants and are extensively used for sanitation purposes, for drains, floor, stables etc. and are prepared from coal tar distillates containing high boiling tar acids. These are, however, less, affected in contact with organic matter. Phenyl is being used since very beginning for killing insects grown in nallahas, lavatory and kooradan. Most of the diseases causes due to insects. White phenyl (phenyle) is most suitable to fight dirt and germs in the house including kitchen appliances, carpets and other items.It is basically an agent, which destroys pathogenic organism, and hence its uses are numerous. It is extensively used in for sanitation purposes for drains, floors, stables, etc. As these are slightly soluble in water, have to be emulsified for use as disinfections. White phenyl is finding wide spread use and acceptance as hard surface cleaner to remove greasy, fatty and oily soils or various non-porous hard surfaces like floors, bathrooms marbles, ceramics, metals, plastics, concrete, granite, walls, cabinet, appliances etc. The surface cleanser and disinfectants market has grown in value terms to an estimated Rs 6 bn a year. Thus, due to demand it is a good project for entrepreneurs to invest.
Plant capacity: •White Phenyl: 1200 Litres/DayPlant & machinery: Rs 27 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 68 Lakhs
Return: 24.00%Break even: 61.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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About NIIR PROJECT CONSULTANCY SERVICES

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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