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Best Business Opportunities in Karnataka- Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

Steel industry: Project Opportunities in Karnataka

 

PROFILE:

Steel Industry is a booming industry in the whole world. The increasing demand for it was mainly generated by the development projects that have been going on along the world, especially the infrastructural works and real estate projects that has been on the boom around the developing countries. India’s economic growth is contingent upon the growth of the Indian steel industry. Consumption of steel is taken to be an indicator of economic development. While steel continues to have a stronghold in traditional sectors such as construction, housing and ground transportation, special steels are increasingly used in engineering industries such as power generation, petrochemicals and fertilisers. India occupies a central position on the global steel map, with the establishment of new state-of-the-art steel mills, acquisition of global scale capacities by players, continuous modernisation and up gradation of older plants, improving energy efficiency and backward integration into global raw material sources.

RESOURCES:

Karnataka is the 3rd largest producer of steel in India with a current production level of 10.70 Million Tons per annum. Both alloy and non-alloy steel are produced and the product range includes basic steels like pig iron and sponge iron, ingot, blooms, billets, slabs, finished products like long products CTD & TMT (bars & rods), wire rod, sections, bright bars, CR/HR coils. The export of steel from Karnataka is around 0.96 Million Tons.

It is one among 6 major steel producing states. Karnataka is the 2nd largest in the country in terms of iron ore reserves and largest exporter of iron ore in the country. Hence, it can share more than 40% of the steel demand in India which is estimated as 124 million tons by 2011-12 and 50% of the exports of finished steel products. Based on this estimate, Karnataka can host a manufacturing steel base for more than 100 million tons capacity per annum.

GOVERNMENT POLICIES:

Under the new industrial policy, iron and steel has been made one of the high priority industries. Price and distribution controls have been removed  as well as foreign direct investment up to 100% (under automatic route) has been permitted.  The Trade Policy has also been liberalized and import and export of iron and steel is freely allowed with no quantitative restrictions on import of iron and steel items. Tariffs on various items of iron and steel have drastically come down since 1991-92 levels and the government is committed to bring them down to the international levels.  With the abolishing of price regulation of iron and steel in 92, the steel prices are market determined. The policy devises a multi-pronged strategy to achieve these targets with following focus areas; removal of supply constraints especially availability  of critical inputs like iron ore; improve cost competitiveness by expanding and strengthening the infrastructure in roads, railways, ports and power; increase exports; meet the additional capital requirements by mobilizing financial resources; promote investments by removing  procedural delays. In addition the policy also addresses challenges arising out of environmental concerns, human resource requirements, R&D, volatile steel prices and the secondary sector. 

 

Food processing: Project Opportunities in Karnataka

 

PROFILE:

India is the world's second largest producer of food next to China, and has the potential of being the biggest with the food and agricultural sector. The Indian food processing industry stands at $135 billion and is estimated to grow with a CAGR of 10 per cent to reach $200 billion by 2015. The food processing industry in India is witnessing rapid growth. In addition to the demand side, there are changes happening on the supply side with the growth in organised retail, increasing FDI in food processing and introduction of new products. India's food processing sector covers fruit and vegetables; meat and poultry; milk and milk products, alcoholic beverages, fisheries, plantation, grain processing and other consumer product groups like confectionery, chocolates and cocoa products, Soya-based products, mineral water, high protein foods etc.

 

RESOURCES:

Karnataka is poised to become the leading food processing hub in India. Clearly, the food processing industry is on the threshold of demand-led growth in the country and within the state of Karnataka. It says Karnataka boasts of specific supply strengths, giving the state a comparative advantage to become a leading food processing hub of the country. With 10 agro-climatic zones and land topography highly suitable for agriculture, Karnataka is one of the most agriculturally diverse states in India. It is estimated that about 83 per cent of the geographic area of the state is suitable for agriculture, of which 64.60 per cent is under agricultural cultivation. Consequently, Karnataka is the largest producer of ragi, sunflower, tomato, coffee and arecanut and the second largest producer of maize, safflower, grapes, pomegranate and onion. The state is also the largest producer of spices, aromatic and medicinal plants in the country. In addition, the state has a wealth of livestock and marine resources that augur well for processing of dairy, meat, fish and shrimp. Karnataka, the report points out, also takes pride in having a strong and expanding infrastructure base for setting up food processing facilities in the state.

GOVERNMENT POLICIES:

The promotion of Agro-based industries is among the priorities of the State Government. The state has assured supply of fruits & vegetables grown by applying scientific techniques, investment in post harvest and good transport infrastructure. The National Horticulture Mission (NHM) in the Jharkhand State was launched in late 2005-06 initially in 10 districts with main focus on production of planting materials, vegetable seed production, establishment of new gardens, creation of water resources etc. Establishment of new gardens include perennial and non perennial fruits, spices, floriculture, aromatic and medicinal plants. This scheme was 100 % sponsored by Central Govt. during 2005-06 and 2006-07 (Xth Five Year Plan). However, during 2007-08 and onwards (XIth Five Year Plan) this scheme has been implemented in 15 districts with the pattern of assistance as 85:15 by Central Govt. and State Govt. respectively. The Jharkhand government has decided to set up a food park to kick off the development of the food processing sector in the state and attract investors. In general very few small scale food processing industries are present in the state.

Textile: Project Opportunities in Karnataka

 

PROFILE:

The textile industry is primarily concerned with the production of yarn, and cloth and the subsequent design or manufacture of clothing and their distribution. The raw material may be natural or synthetic using products of the chemical industry. India Textile Industry is one of the leading textile industries in the world. Though was predominantly unorganized industry even a few years back, but the scenario started changing after the economic liberalization of Indian economy in 1991. The opening up of economy gave the much-needed thrust to the Indian textile industry, which has now successfully become one of the largest in the world

RESOURCES:

In Karnataka, the Textile Industry occupies a unique position in the economy of the state in terms of its contribution to industrial production, employment and exports. The textile sector contributes 0.50% of the GDP of the State. Karnataka under its Textile Policy of 2008-13 has planned to get investment worth Rs 9000 crore. Forty percent of such investments are planned to be directed towards the garment industry. The Karnataka government will establish fashion hubs and assist in market development and brand building. Specific incentives are also provided, like entry tax reimbursement, stamp duty reimbursement, up to 25% waiver on land acquisition charges, subsidy on power and capacity building support.

 

 

GOVERNMENT POLICIES:

The Ministry of Textiles in India has formulated numerous policies and schemes for the development of the textile industry in India. The government of India has been following a policy of promoting and encouraging the handloom sector through a number of programmes. Most of the schematic interventions of the government of India in the ninth and tenth plan period have been through the state agencies and co-operative societies in the handloom industries. Some of the major acts relating to textile industry include: Central Silk Board Act, 1948, The Textiles Committee Act, 1963, The Handlooms Act, 1985, Cotton Control Order, 1986, The Textile Undertakings Act, 1995Government of India is earnestly trying to provide all the relevant facilities for the textile industry to utilize its full potential and achieve the target. The textile industry is presently experiencing an average annual growth rate of 9-10% and is expected to grow at a rate of 16% in value, which will eventually reach the target of US $ 115 billion by 2012. The clothing and apparel sector are expected to grow at a rate of 21 %t in value terms.

 

Biotechnology: Project Opportunities in Karnataka

PROFILE:

The Biotechnology sector in India is one of the fastest growing sectors of the Indian Economy. As the sector is mainly based on knowledge, it is expected that it will play an important part in shaping the Indian Economy, which is developing at a rapid pace. The Indian Biotechnology sector holds immense potential in terms of research and development, skill and cost effectiveness.

RESOURCES:

Karnataka has successfully attracted the BioTech industry. Bengaluru, Karnataka is the capital for Biotech clusters in the country. Bangalore currently houses 92 of India's 180 biotech companies, with total actual investments of over Rs 1,000 crore, of which Rs 140 crore has been venture capital funding. The companies are encouraged to invest thanks to the presence of large R&D institutions like Indian Institute of Science and the National Centre for Biological Resources. However, it is sure to face a lot of competition from media savvy Hyderabad. Bangalore Helix is a biotech cluster being planned by the Karnataka government. Bangalore Helix would support biotech units with common infrastructure. It would comprise eight biotech incubators, covering a total area of 10,000 square feet. Excluding the cost of land (around Rs 60 crore) that has already been acquired, the cluster will involve an investment of Rs 100 crore. The infrastructure support would be comprehensive, right from advance computing facilities to treated water necessary for biotech infrastructure services.

GOVERNMENT POLICIES:

·         The Karnataka government has announced a biotech policy to promote this sector and is setting up an institute for bioinformatics in Banglore.

• In addition the state government is also creating a biotechnology fund that will have inflows from the biotech companies. This could be used for incubation of new projects and promotion of the sector in the state.

• Karnataka government is putting in Rs. 50 million and an equal amount is being brought by ICICI to develop the institute if bioinformatics in Banglore. Karnataka has planned to launch India's first state sponsored biotechnology venture capital fund to boost their initiatives.

·         Three 'biotech parks' are emerging in the state , namely 'university of Agricultural Sciences, Banglore; 'Institute of Agri-biotech in Dharwad ; and Institute of Biotechnology in Karwar.

 

 

 

Automobile: Project Opportunities in Karnataka

 

PROFILE:

The automotive industry in India is one of the largest in the world and one of the fastest growing globally. India's passenger car and commercial vehicle manufacturing industry is the seventh largest in the world, with an annual production of more than 3.7 million units in 2010. Automotive industry is the key driver of any growing economy. It plays a pivotal role in country's rapid economic and industrial development. It caters to the requirement of equipment for basic industries like steel, non-ferrous metals, fertilisers, refineries, petrochemicals, shipping, textiles, plastics, glass, rubber, capital equipments, logistics, paper, cement, sugar, etc. It facilitates the improvement in various infrastructure facilities like power, rail and road transport. Due to its deep forward and backward linkages with almost every segment of the economy, the industry has a strong and positive multiplier effect and thus propels progress of a nation. The automotive industry comprises of the automobile and the auto component sectors.

RESOURCES:

Auto industry is the second fastest growing sector in Karnataka, the automobile and auto component sector has maintained a 15 per cent growth in Karnataka. There is a huge potential of development in the sector of automobiles in Karnataka. The component industry caters to the OEMs (all kinds of automobiles like trucks, cars, SUVs, LCVs, buses, two-wheelers, tractors etc.,) and exports. Termed a priority sector, auto and auto parts hold the key to economic growth of the state.

GOVERNMENT POLICIES:

Government brought out a very innovative Policy "Ultra Mega Policy for Integrated Automobile Projects" that offers a very attractive package of support to automobile projects investing more than Rs.4000 Crores. As a result of this Policy, since May 2006, investments attracted by Tamil Nadu is automobiles & components manufacturing is Rs.21900 Crores, almost 5 times of the Investments attracted during previous 15 years (May 1991-April 2006). The total employment potential in these new projects is: 1.20 lakhs (direct + Indirect). Govt of India is currently implementing a project "National Automotive Testing R&D Infrastructure Project" (NATRIP) in Oragdam near Chennai at a project cost of about Rs.450 Crores. This project aims at facilitating introduction of world-class automotive safety, emission and performance standards in India as also ensure seamless integration of our automotive industry with the global industry.

 

 

Mineral: Project Opportunities in Karnataka

 

PROFILE:

Minerals are valuable natural resources being finite and non-renewable. They constitute the vital raw materials for many basic industries and are a major resource for development. Management of mineral resources has, therefore, to be closely integrated with the overall strategy of development; and exploitation of minerals is to be guided by long-term national goals and perspectives. Ministry of Mines is responsible for survey and exploration of all minerals, other than natural gases, petroleum and atomic minerals, for mining and metallurgy of non-ferrous metals like aluminium, copper, zinc, lead, gold, nickel, etc. and for administration of the Mines and Minerals (Regulation and Development) Act, 1957 in respect of all mines and minerals other than coal, natural gas and petroleum.

 

RESOURCES:

Karnataka is rich in its mineral wealth which is distributed fairly evenly across the state. Karnataka's Geological Survey department started in 1880 is one of the oldest in the country. Rich deposits of asbestos, bauxite, chromite, dolomite, gold, iron ore, kaolin, limestone, magnesite, Manganese, ochre, quartz and silica sand are found in the state. Karnataka is also a major producer of felsite, moulding sand (63%) and fuchsite quartzite (57%) in the country.

Karnataka has two major centers of gold mining in the state at Kolar and Raichur. These mines produce about 3000 kg of gold per annum which accounts for almost 84% of the country's production. Karnataka has very rich deposits of high grade iron and manganese ores to the tune of 1,000 million tonnes. Most of the iron ores are concentrated around the Bellary-Hospet region. Karnataka with a granite rock spread of over 4200 km² is also famous for its Ornamental Granites with different hues.

 

GOVERNMENT POLICIES:

The  role to be played by the Central and State Governments in  regard  to  mineral  development has  been  extensively  dealt in  the  Mines  and Minerals (Development and Regulation)  Act, 1957  and Rules  made under the Act by  the  Central  Government and  the  State  Governments in their  respective  domains.   The provisions  of  the  Act  and the Rules  will  be  reviewed  and  harmonised  with  the basic features of the new  National Mineral  Policy.  In future the core functions of the State in mining will be facilitation and regulation of exploration and mining activities of investors and entrepreneurs, provision of infrastructure and tax collection.  In mining activities, there shall be arms length distance between State agencies (Public Sector Undertakings) that mine and those that regulate.  There shall be transparency and fair play in the reservation of ore bodies to State agencies on such areas where private players are not holding or have not applied for exploration or mining, unless security considerations or specific public interests are involved. Recently, the Union Government after reviewing the current mining sector, mineral development and keeping in view the availability of the valuable finite resource have announced the National Mineral Policy (NMP))- 2010. Research organisations, including the National Mineral Processing Laboratories of the Indian Bureau of Mines should be strengthened for development of processes for beneficiation and mineral and elemental analysis of ores and ore dressing products. There shall be co-operation between and co-ordination among all organisations in public and private sector engaged in this task.

 

Waste management: Project Opportunities in Karnataka

PROFILE:

Waste utilization, recycling and reuse plays a major role in limiting resource consumption and the environmental impact of waste. Recycling is an integral part of any waste management system as it represents a key utilization alternative to reuse and energy recovery (Waste-to-Energy). Which option is ultimately chosen depends on the quality, purity and the market situation. Hazardous waste management is a new concept for most of the Asian countries including India. The lack of technical and financial resources and the regulatory control for the management of hazardous wastes in the past had led to the unscientific disposal of hazardous wastes in India, which posed serious risks to human, animal and plant life.

 

RESOURCES:

As regards municipal waste on an average 40 to 50 % of the total municipal waste is generated in the sic municipal corporation of Karnataka & more than 70 % of municipal waste is generated by the residential & market areas. The domestic waste generated by households comprises mainly of organic, plastic & paper waste & small quantities of the waste. Plastic & glass are segregated at the household level or by rag pickers and sold. The remaining waste is disposed in community bins, discarded ointments and medicine. In addition about 1 to 2% of biomedical waste also gets mixed with municipal solid waste in the community bins.

GOVERNMENT POLICIES:

National policy on waste management is set out in the October 1998 policy statement on waste management - Changing our Ways. It outlines the Government's policy objectives in relation to waste management, and suggests some key issues and considerations that must be addressed to achieve these objectives. The policy is firmly grounded in an internationally recognised hierarchy of options, namely prevention, minimisation, reuse/recycling, and the environmentally sustainable disposal of waste which cannot be prevented or recovered.

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Start Production Business of Rubber Granules from Waste Tyre

One of the most important chemical components is rubber, which is a polymer of butadiene. In today's technologically advanced world, it is widely used in many different fields. Rubber is used primarily in the production of tires for various types of automobiles, which is the industry that produces tires. Rubber is required as the primary component of rubber goods. Either natural rubber, which is typically cultivated on enormous plantations and has all the problems that monocultures have, or synthetic rubber, which is produced using crude oil. Both processes use a great deal of resources. At the end of the chain, the countryside is suddenly covered in mountains of discarded car tires. These garbage sites are now handled by recycled rubber and used tire facilities. Rubber from used tires does not easily biodegrade, not even after extensive processing in a landfill. Landfilling used tires causes soil and water contamination since the leftover tire rubber contains toxic and soluble components. Tire stockpiles act as a haven for various pests, and burning tires presents significant fire dangers. It is crucial to find an alternative to consumption or disposal of discarded rubber tires. Used tire rubber holds a lot of promise for uses in the construction sector. This rubbish usage would not only be economical but might also help to preserve the environment. Any material that is created by uniformly pulverising old tires or other rubber into granules and then eliminating any steel or other inert impurities like dust, glass, or rock is known as rubber. The primary raw materials utilized in the production of crumb rubber are tire buffing’s, a byproduct of tire retreading, and waste tire rubber. Scrap tire rubber is made up of three different types of tires: off-road tires, which account for 1% of units or 15% of the total weight of scrap tires, trucks, which account for 15% of units or 20% of the total weight of scrap tires, and passenger car tires, which account for about 84 % of units or roughly 65 % of the total weight of scrap tires. The final product yields for each of these tire types are influenced by the tire’s design, strength, and weight. 10–12 pounds of rubber crumbs can be produced by one passenger tire per year. Uses and Application Rubber may also be used in stadium flooring, brake pad factories, oil refineries, automobile industries, and brake pad factories. In cement factories, rubber is occasionally used as fuel. Four tires are equal to one barrel of fuel, and a tone of tires is equal to 700 kg of standard fuel. Numerous products, including shoes, tires, rubber connectors, oil seals, hoses, and related items, are produced in factories using rubber. Golf courses, aircraft pitches, basketball courts, and recreational fields; 10-20 mesh (0.85-2 mm): safety mats, gym mats, and other stadium floor mats. Rubber tiles, plastic track, grass sand, skin fragments, cottonseed meal, and leisure fields. Plastic insulating material, shock-proofing material, washers, recycled rubber, modified asphalt, fender, multipurpose mats, and stable mats are all examples of materials with a mesh size of 30 (0.6 mm). 80 mesh (0.18 mm) size rubber is available as reclaimed rubber, waterproof rolls, tire additives, sleepers, road humps, seals, buffers, pearl pads, rubber pistons, brake linings, and other rubber products. Rubber pavement blocks, cow mats, railroad crossings, detachable speed bumps, and gymnasium mats are a few examples of products created of rubber utilizing straightforward compression molding procedures. By removing the sulphur bonds that make up the molecular structure of recycled rubber, devulcanization is a method for restoring it without compromising its quality, appearance, or performance characteristics. This can be accomplished using a variety of techniques, including mechanical, thermal, ultrasonic, and even the use of microbes. Other Unrelated Uses - Many items, such as playground swings, door mats made of tire strips, handicrafts, and shoe bottoms, are the result of imaginative thinking. All around Thailand, there are trash containers made from used tires. Market Outlook: The rubber industry in India is growing significantly. The demand for rubber granules in India has increased from 5% to 8%. The product's range is appropriate. The USA is estimated to be the world's largest producer, with approximately 300 million waste tires generated year. However, China and India are progressively increasing the amount of rubbish tires as more new cars are sold. Every year, more than a billion tires are dumped in landfills throughout the world. An estimated 15 million tons of used tires are generated annually on a global scale. Debris is piled high and deposited in landfills, endangering the environment and human health. Appropriate recycling of used tires helps to address these problems by recovering resources and giving the general public job and financial possibilities. Each year, more than 1.6 billion new tires are produced, along with 1 billion tires that are thrown away. However, the recycling industry processed only 100 million tires annually. Tire recycling is difficult due to the tire's complicated design and numerous intricate processes that make it virtually indestructible. Leading tire recyclers are spending a lot of money, though, on state-of-the-art equipment and technology that might help recycle tires for a number of purposes while also preserving the environment. According to the most recent research, the demand for Rubber granules is anticipated to develop significantly between the next assessment periods of 2021 and 2031, at a rate of around 4.0 percent to 6.0 percent. Due to increased demand for a number of applications, such as playground surfaces, drain construction, road construction, the automotive industry, and others, the market is expected to expand at a healthy rate during the upcoming years. Industry Major Market Players: • Liberty Tire Services LLC • Lakin General • Entech Inc. • Emanuel Tire Co. • Tire Disposal & Recycling Inc. • Mac’s Tire Recyclers • Golden By-Products Inc • Champlin Tire Recycling • L&S Tire Co. • Global Rubber LLC • Manhantango Enterprises Inc. • RB Rubber Products • BAS Recycling Inc. • Rumpke Consolidated Cos. Inc • Global Tire Recycling of Sumter County Inc • reRubber LLC • Golden By-Products Inc. • Colt Inc. Scrap Tire Centers
Plant capacity: Rubber Granules:5 MT Per Day By Product Steel Wire:0.5 MT Per DayPlant & machinery: 60 Lakhs
Working capital: -T.C.I: Cost of Project:207 Lakhs
Return: 28.00%Break even: 60.00%
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Medium Density Fiberboard (MDF) Manufacturing Business

Fiberboard (MDF) is a dry-formed panel product constructed from lignocellulosic fibers combined with a synthetic resin or other suitable binder. The panels are compressed using a hot press to achieve a density of 496 to 801 kilograms per cubic meter (kg/m3) (31 to 50 pounds per cubic foot [lb/ft3]). The entire interfiber bond is formed by a synthetic glue or other appropriate organic binder. Due to its smooth, tight edges, MDF can be machined and has a more even density throughout the board. Because it can be completed with a smooth surface and printed with a grain pattern, veneers or laminates are not necessary. Most of the heavier MDF panels used for furniture have a thickness of 1.27 to 1.91 centimeters (1/2 to 3/4 inch). Panels of medium density fiberboard that are thinner than 1.27 cm (1/2 in) are frequently used for siding. One of these is MDF, a product made of man-made wood similar to particleboard. Particleboard, which is merely a mixture of wood chunks and shavings bound together with resin, is a much less sophisticated material than MDF. To produce denser, stronger panels, finer materials can also be crushed more firmly. There are many benefits to turning wood into a fibrous material. It has absolutely no grain. According to this, MDF is remarkably stable and unaffected by changes in humidity. Additionally, the finer material creates a uniform, flat, smooth surface that is the best base for wood veneer and plastic laminate. MDF may be worked like any other sort of wood product as long as carbide cutters are used. MDF is often not polished or stained spontaneously. It is typically painted, covered in wood veneer, or laminated with plastic. MDF accepts paint well. MDF looks good after applying primer and several coats of paint, unlike particleboard or plywood where the surface grain is obvious. Uses and Application Due to the high level of consistency across MDF, cut edges will be smooth and free of voids and splinters. Because the edges are smooth, decorative edges can be made with a router. MDF's uniformity and smoothness make it simple to cut intricate designs with a scroll saw, band saw, or jigsaw. These designs might include scrolled or scalloped designs. MDF has an extremely flat surface, which makes it a fantastic surface for painting. Advantage Store fixtures, office and residential furniture, paneling, doors, jambs, millwork, edge shaping and machining, embossing, laminate flooring, laminating and finishing, kitchen cabinets Market Outlook The MDF market in India has grown at a CAGR of 5-8 percent during the preceding five years, and it is estimated to be worth H35 billion. The Central Government's decision to refuse new permits for the manufacturing of plywood has increased the gap between supply and demand. This is a positive development for the MDF market since it will increase the adoption of engineered panel materials. The primary raw material used to create MDF and particle boards is wood. The FAO estimates that the Indian wood-based panel industry's demand for wood has increased at a CAGR of 5.5% over the past 10 years and will continue to grow at a CAGR of 5% through 2020. Wood prices have been continuously rising over the past 10 years as a result of growing demand from the wood and paper sectors as well as strict Central Government forest preservation rules. Rising wood prices could have an impact on the company's profitability because it has no long-term agreements for the supply of raw materials. The demand for pre-assembled furniture consisting of engineered panels like MDF is increasing due to rapid urbanization. Compared to the global average of 80%, MDF penetration in India is quite low at only 7% of the total wood substrate market. The entry of significant, specialized players to the market, growing uses, and expanding awareness have all contributed to the MDF sector's 20 percent CAGR growth over the preceding five years. Given the high cost of plywood and the rising demand for MDF, we predict that the MDF market will rise at a CAGR of 15-20% over the next few years. Industry Major Market Players: • Arauco (Chile) • Centuryply (India) • Daiken Corporation (Japan) • Duratex (Brazil) • Fantoni Spa (Italy) • Greenpanel (India) • M. Kaindl KG (Austria) • Roseburg Forest Products (U.S.) • Rushil Décor (India) • Swiss Krono Group (Switzerland) • Uniboard (Canada) • Unilin (Belgium) • VRG Dongwha (Vietnam) • West Fraser Timber Co. Ltd. (Canada) • Weyerhaeuser (U.S.) • Kronospan (Switzerland) • Egger (Austria)
Plant capacity: 100 CBM per DayPlant & machinery: 18 Cr
Working capital: -T.C.I: Cost of Project:31 Cr
Return: 25.00%Break even: 47.00%
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Manufacturing of Aluminum Ingots From Aluminum Scrap

Aluminum ingots are exceptionally large casting products in both size and shape when compared to blooms, billets, and slabs. Although an ingot's cross section is frequently rectangular or square, it need not remain the same all the way along the object's length. (The cross section of the ingot may change.) Aluminum alloy ingots like LM-2, LM-4, and LM-6, which are often used in gravity and sand casting, as well as pressure die casting alloys like LM-13, LM-14, and LM-24, ADC-12, and ALSI-132, are also made in accordance with Indian and international standards. 7 percent of the earth's crust is made up of aluminum, a thin, silver-white metallic element. It weighs almost a third less per cubic meter than steel (7480–8000 Kg/cubic meter) or copper (8930 Kg/cubic meter). Aluminum is malleable, ductile, and easy to cast, and it has good corrosion resistance and durability. When coupled with oxygen, it primarily exists as alumina and is mined as bauxite ore. India is home to around 10% of the world's bauxite reserves, which is used by a growing aluminum sector. The growth in domestic demand is expected to be between 8 and 10 percent. By 2020, India is expected to have installed aluminum production capacity of 1.7 to 2 million tones yearly. India produces about 3% of the aluminum manufactured worldwide. In India's largely centralized aluminum industry, there are just five main units. Uses • Sand and cold environments are suited for castings for maritime applications that require the highest level of corrosion protection. • Applied where ductility or corrosion resistance are required; appropriate for large, intricate, and thin-walled castings in all styles of molds. • Mainly used for castings in sand and cold conditions that need to be robust and shock-resistant. • Used in all applications, especially low pressure die casting that calls for LM 6's improved tensile strength following heat treatment. Useful primarily in applications requiring pistons and those with higher thermal stresses. • Requires specific foundry methods and heat treatment. This alloy is capable of withstanding greater loads and temperatures. It has strong wear resistance and machinability properties. • It is appropriate for use in moderately complex sand and chill castings where good mechanical properties are desired. Need thermal treatment. • Used primarily in pressure die casting. LM 6-like in appearance but tougher and easier to machine. • As a result of the smelting process, various grades of aluminum ingots are produced, which are then used to create castings for the electrical and automotive industries. Market Outlook It is anticipated that the annual increase in demand for aluminum will range between 4 and 6 percent. The demand for the metal is predicted to rise as conditions for user industries such as power, infrastructure, and transportation, which are all in motion, improve. By the end of 2019–20, demand is predicted to have increased from around 1.6 million units in 2013–14 to close to 2.4 million units, and then to over 3.4 million units by 2024–25. • It is anticipated that India's demand for aluminum will rise by 17–18% each year as the building, construction, transportation, and packaging sectors continue to grow. • From an anticipated 3.4 million tones in FY17, India's consumption of aluminum is predicted to rise to 5.3 million tons by 2020. • Aluminum is a key material used in the electrical industry's wide range of products, including the manufacture of aero planes and packaging. The two sectors of transportation and energy make for more than half of the total off take. India's primary consumer industries are power, transportation, durable goods, packaging, and construction. Power consumes the most of it, making up about 44% of the total, followed by infrastructure (17%) and transportation (6%). (3 percent). (Roughly 10 to 12 percent). Some of the main factors that are expected to continue to propel the growth of the global market include rapid industrialization in both developed and developing countries, an increase in construction and reconstruction activities worldwide, and widespread use of aluminum ingots in the construction sector for manufacturing windows, weatherproofing doors, screens, etc. An increasing focus on technological developments in the packaging industry and an increase in the usage of aluminum ingots in the manufacturing of cans and aluminum foil due to their light weight and simplicity of molding are two additional factors fueling the growth of the global market for aluminum ingots. Industry Major Market Players: • Aravali Infrapower Ltd. • Baheti Metal & Ferro Alloys Ltd. • Bothra Metals & Alloys Ltd. • Indo Alusys Inds. Ltd. • Namo Alloys Pvt. Ltd. • AlcoaInc • Rio Tinto Group • Aluminum Corporation of China • United Company RUSAL • Norsk Hydro • Dubai Aluminium Company • SPIC • BHP Billiton • Xinfa Group • China Zhongwang
Plant capacity: Aluminium Alloy Ingots:12 MT per day Aluminium Scrap:0.20 MT per dayPlant & machinery: 7 Cr
Working capital: -T.C.I: Cost of Project:11 Cr
Return: 26.00%Break even: 53.00%
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Aluminum Foil (Pharma Grade) Manufacturing Business

Aluminum foil is a thin metal sheet. As a result, it can act as a full barrier to bacteria, gases, odours, moisture, mould, and other contaminants. Aluminum's high reflectivity allows efficient heat insulation, but its opacity is essential for preventing the deterioration of foods and beverages that are light-sensitive. It is used in packaging and non-packaging applications. It takes either continuous cold casting and rolling to make aluminium foil, or it includes rolling sheet ingots made of molten aluminium, then rolling them again to the required thickness on sheet and foil rolling mills. To maintain a constant thickness when producing aluminium foil, beta radiation is delivered through the foil to a sensor on the opposite side. If the intensity becomes too much, the rollers change, increasing the thickness. If the intensities fall too low and the foil thickens, the rollers raise their pressure, making the foil thinner. Lubrication is required during the rolling stages to stop the foil surface from forming a herringbone pattern. These lubricants are applied to the foil surface before it passes through the mill rolls. Although foil used for food packaging must be lubricated with oils appropriate for food contact, kerosene-based lubricants are routinely utilized. Due to its effective barrier properties against oxygen vapour and moisture, aluminium foil is used for pharmaceutical packaging. This makes it perfect for establishing an inert environment for the preservation of hygroscopic medicine tablets and capsules. Uses • Medication tablets, tea and coffee in bulk and unitized packaging, prepared foods, and bakery goods. • Wine; Frozen meat and seafood; Milk bottle caps; Lube Butter, margarine, powdered milk, household wraps, confections, biscuits, photography film, oils, greases, and cigarettes. Because it totally keeps out odours, flavours, moisture, bacteria, light, and oxygen, which can cause lipids to oxidise or go rancid, aluminium foil is frequently used in food and pharmaceutical packaging. Aluminium foil is used to construct long-lasting packets (also known as aseptic packaging) for beverages and dairy products, enabling storage without refrigeration. Aluminium foil laminates are also used to package a number of other oxygen or moisture sensitive foods, tobacco, and other products in the form of pouches, sachets, tubes, as well as tamper-evident closures. Aluminum Foil Market • Production optimization over the years, foil-rolling systems that are currently available can produce widths of up to 2150 mm and as thin as 0.006 mm at rolling rates of 2500 metres per minute. • A natural way to conserve energy would be to collect and purify the CO2 produced during the electrolysis process for later usage. By 2022, 6.4MMT of aluminium will be produced, predict industry specialists who have studied the market for aluminium foil. • Asia Pacific (APAC), the largest producer of aluminium foils, has a market share of 64% in 2017. Europe, the Middle East, and Africa (EMEA) accounted for 20% of production, followed by North America (13%), and Latin America (3%). • Between 2017 and 2022, the APAC aluminium foil market is expected to grow at the fastest rate, between 7.5 and 8 percent. Global Aluminium Foil Market Size In response to consumer preferences for straightforward and lightweight packaging, suppliers have developed innovative aluminium foil packaging solutions for the organized retail and packaged food industries. It appears that the packaging of dairy products using paper and aluminium foil will expand in the future. The food and beverage industry is the primary end-use for aluminium foil, making up around 30% of the market. • The global consumption of rolled foil may increase by 5% CAGR between 2019 and 2024, with the transportation industry representing the largest market. • The use of packaging might surpass $27 Mn by 2022, according to market research on aluminium foil, as a result of increased flexible packaging usage and rising packaged food demand. • Pharmaceutical packaging, such the strip-pack in tablets, is driving up demand for aluminium foils, also referred to as pharma foils. Industry Major Market Players: • ACM Carcano • Amcor • Assan Aluminyum • Ess Dee Aluminium • Eurofoil • Hindalco Industries Limited • Huawei Aluminium • Laminazione Sottile • Shanghai Metal Corporation • UACJ Foil Corporation • Xiamen Xiashun Aluminium Foil Co., Ltd. • Zhejiang Junma Aluminum Industry
Plant capacity: 12 MT per dayPlant & machinery: 15 Cr
Working capital: -T.C.I: Cost of Project:22 Cr
Return: 27.00%Break even: 47.00%
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Business Plan for Production of Surgical Products (Surgical Absorbable Suture, Non Absorbable Suture, Surgical Mesh, Bone Wax, C Section Kits, Surgical Glue & Surgical Stapling)

You can save money by selecting surgical supplies carefully and avoiding buying inferior equipment. An essential part of any hospital or doctor's office is surgical supplies. This book can teach you how to choose the best surgical supplies for your needs and why buying surgical equipment should be considered an investment rather than a one-time purchase. Whether you're experienced in this line of work or just want to refresh your memory, this tool can help you streamline your operations. Surgical devices, often known as surgical gadgets, are instruments used during surgery to hasten healing and reduce the amount of time needed for recovery. A number of variables, such as your unique medical state, the sort of surgery you will be having, and more, will determine the ideal surgical product for you. This article will look at all of the many surgical products on the market today and explain how they are used in surgery to help you prepare for your own procedure. Suture for Surgery An instrument used in medicine to hold human tissues together and roughly define the boundaries of wounds after surgery or injury is a surgical suture, often known as a stitch or stitches. For application, a needle with a threaded attachment is typically used. The many suture kinds are determined by the shape, size, and characteristics of the needles as well as the kind of thread utilized. When selecting a surgical suture, one should examine the characteristics and location of the wound or the specific biological tissues that need to be approximated. Biological Sutures Body tissue that requires more than two months of tensile strength shouldn't be stitched with absorbable sutures since they either degenerate through hydrolysis or proteolysis. It is often given intravenously during surgery or in patients who are not likely to return for suture removal to skip future treatments. Sutures That Don't Absorb These sutures don't deteriorate over time and keep their superior tensile strength. They are appropriate for tissues that have been subjected to strong mechanical or shear pressures (tendons, certain skin location). They also give the operator more usability because they require less thread memory. Dental Mesh During surgery, a loosely woven material known as surgical mesh is used to either permanently or temporarily support organs or other tissues. Surgical mesh, which is comprised of both inorganic and biological components, is used in a variety of procedures. Surgery can be used for reconstructive operations such pelvic organ prolapse, while being most usually used for hernia repair. Wax Bone Numerous blood and bone marrow channels can be found in bone. As the spine and sternum are highly vascular bones that are surgically incised or damaged, osseous haemorrhage can be a difficult condition to manage. For the purposes of maintaining bone hemostasis during orthopaedic, thoracic, and neurological procedures, medical-grade sterile bone wax is a crucial component. C section kit A caesarean section, also referred to as a C-section, is a type of surgical procedure where an abdominal incision is made to deliver the baby. Your doctor might suggest this operation if particular pregnancy problems arise, the expecting mother's or the fetus's health is in danger, or if labour doesn't progress as expected. Medical Adhesive Tissue-to-tissue or tissue-to-non-tissue surface adhesion can occur as a result of in situ polymerization when an adhesive contains certain properties. Until newly formed tissue is strong enough to support it mechanically, tissue adhesives are often employed to hold two sides of tissues together and speed up wound healing. Medical Staples Sutures can be replaced using medical devices like surgical staplers and staples. They can quickly fix large wounds or injuries and are less painful for patients than stitches. They are widely used in operations with minimum incision. They can be used to seal wounds in areas where skin is close to bone during operations to remove organs or rejoin sections of internal organs. Market Outlook: Surgical sutures and staplers dominated the market in 2021, accounting for a revenue share of more than 40.0 percent. This may be due to the widespread use and high acceptance rate of sutures and staplers in wound closure procedures. The market for staplers is expected to expand because of the benefits that staplers have over sutures. This includes a speedy wound healing process and a lower risk of infection. Depending on the product, the market is segmented into electrosurgical equipment, handheld surgical devices, and surgical sutures and staplers. The estimated size of the global market for surgical equipment in 2021 was USD 14.34 billion, and from 2022 to 2030, it is projected to grow at a CAGR of 9.3%. Ageing populations, a growth in the incidence of lifestyle problems that eventually necessitate surgery, growing healthcare costs, and huge unmet surgical requirements are the main drivers of the industry. In addition to these elements, it is anticipated that the market will expand over the course of the forecast period as a result of growing technical developments in minimally invasive procedures, shorter hospital stays following surgery, and an increase in the number of ambulatory surgical facilities. Industry Major Market Players: • B. Braun Melsungen Ag • Smith & Nephew plc • Zimmer Biomet Holdings Inc. • Stryker Corporation • Alcon Laboratories Inc. • Aspen Surgical Products, Inc. • Medtronic Inc. • Ethicon Inc. • Becton, Dickinson and Company
Plant capacity: Surgical Absorbable Suture 5,000 Pcs. Per Day Non Absorbable Suture 5,000 Pcs. Per Day Surgical Mesh 5,000 Pcs. Per Day Bone Wax 5,000 Pcs. Per Day C Section Kits 1,000 Pcs. Per Day Surgical Glue 5,000 Pcs. Per Day Surgica Stapling 2,000 Pcs. Per DayPlant & machinery: 69 Lakh
Working capital: -T.C.I: Cost of Project:18 Cr
Return: 31.00%Break even: 56.00%
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Set up Sugar Plant

Sugar is a sweet, crystalline substance manufactured from sugar cane and sugar beet. There are numerous uses for it in the food and non-food industries. In the food industry, sugar serves a variety of crucial functions in addition to giving food a sweet taste. It preserves food and inhibits bacterial growth. It is also used to prevent the development of large ice crystals in frozen dishes like ice cream. Additionally, sugar encourages fermentation in products containing yeast. Additionally, it preserves the freshness and moisture of baked goods. Uses & Applications Sugar has several applications in food technology, its sweet flavour serves as the primary basis for its use. The main purposes of added sugar in food are bulking, flavouring, texture modification, preservative, sweetener, and substrate for fermentation. The human body uses sugars and starches from carbohydrates to fuel the rest of the body's cells and provide the brain with glucose. With the introduction of new regulatory restrictions and revisions to current ones, farmers and millers have a higher chance of stepping up their efforts toward cane sugar production and processing. An estimated 12 percent of the rural population in the nine states of Punjab, Uttar Pradesh, Maharashtra, Andhra Pradesh, Bihar, Gujarat, Haryana, and Tamil Nadu receives assistance from the sugar industry through direct or indirect employment. The amount of land planted with cane may increase, and the rains in the world's largest consumer may increase yields, bringing India's production of sugarcane back up from a seven-year low. The market for Indian cane sugar has become fragmented as a result of the presence of important local and regional businesses. The corporations place a high emphasis on mergers, expansions, acquisitions, and alliances of the companies as strategic approaches to boost their brand visibility among customers. Indian Cane Sugar Market A CAGR of 4.3 percent is anticipated for the Indian cane sugar market over the projection period (2020-2025). A peak in sugar output in India is projected during the forecast period as a result of government policies that are favourable and growing planting areas. The majority of the country's sugarcane is produced in nine Indian states: Punjab, Uttar Pradesh, Maharashtra, Andhra Pradesh, Bihar, Gujarat, Haryana, Karnataka, and Tamil Nadu. Around 12 percent of the rural population in these nine states is supported by the sugar industry through direct or indirect employment. Given that India is one of the world's major agricultural countries and that sugar demand there is on the rise, India is an ideal area for market expansion. Global Sugar Market The global sugar market has a volume of 185 million Tons in 2021. The market is predicted to increase at a CAGR of 1.8 percent from 2022 to 2027, reaching 206.6 million Tons. Any decreases brought on by changes in the economy are largely not felt by the global food and beverage industry. As a result, the sector has continually expanded over the past few years. Sugar consumption is currently heavily influenced by the food and beverage sector, and this sector is expected to have a positive impact on the sugar industry. Also anticipated is the continuation of long-term market expansion. Sugar has a number of applications in the healthcare and cosmetics industries. Because of its exfoliating properties, sugar is used to manufacture scrubs in the cosmetics business. In the pharmaceutical industry, it is used to make antibiotics and cough syrups. Industry Major Market Players: • A B Sugars Ltd. • Aakriti Sugar Mills Pvt. Ltd. • Ab Sugars Ltd. • Ag-Vet Marketing Ltd. • Bannari Amman Sugars Ltd. • Baramati Agro Ltd. • Suedzucker AG • Tereos • Cosan. • Mitr Phol Sugar Corporation., Ltd. • Associated British Foods • Nordzucker AG • Biosev (Louis-Dreyfus) • Wilmar International Limited • Thai Roong Ruang Group
Plant capacity: Sugar:100 MT Per Day Molasses(by Product):44.8 MT Per Day Baggase (by Product):342.1 MT Per Day Paste Mud (by Product):30.3MT Per DayPlant & machinery: 149 Cr
Working capital: -T.C.I: Cost of Project:243 Cr
Return: 1.00%Break even: 57.00%
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Nicotine Sulphate from Tobacco Leaves Production Business

Tobacco is cultivated with human assistance, with the leaf being the most valuable part of the plant. Almost every continent can support the growth of tobacco, but the major producers are the United States, China, India, and Brazil. During the manufacturing of tobacco, a lot of waste materials, including rejected leaves, lamina nidrib fragments that are broken, stalks, and stems, collect. Despite this, these products can be quite useful. Nicotine and tobacco seeds are by far the two main by-products produced from tobacco waste. It is common practise to employ nicotine sulphate to control significant agricultural insect pests. It is created using liquors and used tobacco from businesses that make chewing and smoking tobacco. The used tobacco is steam distilled after being macerated with water and lime. The distillate is first neutralised with sulphuric acid before being concentrated. The primary uses of tobacco are in snuff, cigars, cigarettes, and chewing tobacco. Two other tobacco-based products are beedi and hookah, with 90% of their production coming from India. Uses and Application Pure nicotine that complies with the USP and EP pharmacopeas is produced using nicotine sulphate. Nicotine USP/EP is used in huge quantities to create nicotine salts, complexes, and electronic cigarettes. Nicotine sulphate 40 percent is used to kill aphids, bugs, worms, leafhoppers, and other similar sucking insects that devour and destroy fruit, vegetables, crops, and even flowers. It also effectively combats lice, ticks, and mites, all of which are harmful to animals. Tobacco in Indian Economy Tobacco is one of the most significant commercial agricultural crops in the world. It is a short-lived, vigorous crop that can grow in soils where other crops cannot and can resist droughts. In India, tobacco is grown on 0.45 million hectares (0.27 percent of the net cultivated area), producing 750 million kilogrammes of leaf. India is the third- and fourth-largest exporter in the world behind China and Brazil, respectively. A 0.20 million hectare area is used to generate around 300 million kg of flue-cured Virginia (FCV) tobacco, whereas a 0.25 million hectare area is used to produce about 450 million kg of non-FCV tobacco. 10% of the world's tobacco is produced in India, whereas 9% of it is produced worldwide. Positive Features of Indian tobacco India's tobacco has lower levels of heavy metals, very low levels of Tobacco Specific Nitrosamines (TSNAs), and less pesticide residue than tobacco produced in other tobacco-producing countries across the world. India, which has a diversity of agro-climatic conditions, can produce a wide array of tobacco products, from tasty leaf to colourful, neutral filler, to fulfil the needs of a wide range of customers around the world. Industry Major Market Players: • Jiatian Biotech • He Nuo Biotech • BGP Group • Tianze Biological • Guanghua Bio • Alchem International Pvt. Ltd. • B G P Healthcare Pvt. Ltd. • Cipla Ltd. • Punjab Chemicals & Crop Protection Ltd.
Plant capacity: Nicotine Sulphate:3.6 MT Per Day Waste Tobacco:28.3MT Per DayPlant & machinery: 161 Lakhs
Working capital: -T.C.I: Cost of Project:1416 Lakhs
Return: 28.00%Break even: 55.00%
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Glass Fiber Reinforced Polymer (GFRP) Rebar Manufacturing Business

Glass fibre reinforced polymer rebar is a very expensive building material. Governments and other large-scale infrastructure providers are now aware that corrosion can have a substantial negative impact on the economy and the environment and that GFRP is an economical building material that can extend the lifespan of public infrastructures. Because of the increase in corrosion brought on by climate change, the use of fibreglass reinforcement material has increased dramatically. A glass fibre reinforced polymer (GFRP) bar is created by mixing numerous tiny continuous glass fibres with a matrix of polymeric resin. The main advantage of GFRP bars, which have been developed for use in a range of structural applications, is that they may replace steel reinforcing bars without corroding. Additional benefits of GFRP bars are their high strength and stiffness to weight ratio, chemical resistance, enhanced control over thermal expansion and damping properties, good fatigue characteristics, and electromagnetic resistance. Two additional well-liked FRPs are carbon- and aramidic-based fibre reinforced polymers (CFRP) (AFRP). The resins are chosen based on their cost, strength, rigidity, and long-term stability. E-glass or S-glass are usually used as the reinforcing fibres in GFRP. The fibres provide the bar its strength and stiffness, while the polymer matrix binds the fibres together and distributes stresses among them. For the optimum tensile properties, fibres are orientated in the same longitudinal direction as the bar itself, even though some goods are made with fibres arranged in a variety of orientations. Due to the lack of standardised production procedures and the attempt to strengthen the ties between the bars, a few unique types of bar surfaces have been produced. A smooth bar surface, surface ribbing (similar to mild steel that has been bent), bar wrapping with helical fibres (either simply attached to the core or wrapped under tension to somewhat bend the bar), and coating the bar surface with coarse sand are a few examples. Advantages of GFRP Rebar • One of the elements of GFRP is a premium vinyl ester resin that prevents corrosion and prolongs the life of a concrete structure. Why GFRP rebar weighs only 25% as much as conventional reinforcement materials like steel yet has twice the tensile strength of steel. GFRP rebar is an excellent material for scientific constructions and facilities like power plants since it is heat- and electricity-resistant. When comparing the long-term benefits, GFRP rebar is a more economical product than epoxy-coated or stainless steel. • It can be created in a variety of lengths, bends, and shapes; • Chloride ions and other chemical substances won't harm it. Uses Around the world, GFRP bars are currently used extensively as concrete reinforcement. In order to show that GFRP reinforcement has the potential to be used in different applications, numerous studies have been carried out to evaluate the field performance of the numerous structures built. Bridge decks, parking structures, and marine structures have all been built using GFRP bars. As a result, it is now essential to establish design standards for the use of GFRP reinforcement. The US, the EU, Canada, and Japan have all developed their own unique set of design standards. In general, these suggestions were developed by modifications to the current steel reinforced concrete codes based on the substance's experimental testing. Two case study bridge deck systems with GFRP reinforcement were assessed in order to determine whether these structures were suitable for particular environments. It has become more popular to use GFRP reinforcement in place of steel reinforcement in bridge decks since it is lighter and less corrosive. The existing high costs related to construction with GFRP reinforcement are predicted to decrease if GFRP fabrication is more widely commercialised in the future. Market Size Market size in 2020 will be USD 171.3 million, with a 13.2% CAGR; Growing demand for FRP rebars in waterfront development and maritime constructions is a market trend. The size of the global market for fibre reinforced polymer (FRP) rebars, which was estimated to be worth USD 171.3 million in 2020, is expected to increase at a revenue CAGR of 13.2 percent over the next five years, according to Emergen Research's most recent analysis. One of the primary factors driving the growth of the global fibre reinforced polymer (FRP) rebar market is an increase in government spending on construction and maintenance in emerging nations, together with a rise in the use of FRP rebar in building projects. Rising demand for FRP rebars in waterfront and maritime constructions is predicted to accelerate global revenue growth in the near future. Marine constructions can sustain significant damage from unfavourable weather conditions, steel corrosion, abrasions, and sulphate reactions. By 2025, the market for FRP rebar is projected to be worth $1.1 billion, growing at a CAGR of 12.1% from 2020 to 2025. Fiber reinforced polymer rebar, also referred to as FRP rebar, and is a non-corrosive alternative to steel rebar in concrete reinforcement. A fibre and a matrix resin make up its two halves. Typically, polyester, epoxy, or vinyl ester is used as the matrix resin and carbon, aramid, basalt, or glass is used as the fibre. FRP rebar, a spiral-wrapped fibreglass rod, is a thin. Industry Major Market Players: • Composite Group Chelyabinsk • Schöck Bauteile GmbH • Dextra Group • Pultron Composites • Pultrall Inc. • Owens Corning • Sireg Geotech S.r.l. • Kodiak Fiberglass Rebar LLC
Plant capacity: 1200 MT Per DayPlant & machinery: 588 Lakhs
Working capital: -T.C.I: Cost of Project:6097 lakhs
Return: 34.00%Break even: 51.00%
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Start Ferrosilicon Production Business

Basically, ferrosilicon is an alloy of silica and iron that contains between 15% and 90% silicon. Ferrosilicon, a "heat-blocker," is frequently employed in the production of carbon and stainless steels. Additionally, it is used in the production of cast iron because it hastens graphitization. Ferrosilicon is added to an alloy to improve the resultant compound's physical properties, such as corrosion resistance and high temperature heat resistance. It also possesses a variety of physical traits, including as a high specific gravity, high magnetism, and resistance to abrasion. A mixture of silicon (Si02), aluminium (Al203), and a few other elements is known as ferrosilicon. Ferrosilicon is an alloy of silicon and iron with an average silicon concentration of 15 to 90% by weight. A number of steels with a range of uses are made using this ferro alloy. Ferrosilicon is used as an alloying element in the production of spring steel, transformer steel, and other alloy steels. Uses and Applications The ferrosilicon alloy contributes to the steel's ability to maintain the correct quantity of carbon at all times, making it appropriate for a range of applications. Ferrosilicon is used as a source of silicon to deoxidize steel and other ferrous alloys and extract metals from their oxides. This prevents the molten steel from losing carbon, and other substances like ferromanganese, spiegeleisen, and calcium silicides are used for the same purpose. It is able to create various ferroalloys. As well as silicon, ferrous silicon alloys that resist corrosion and high temperatures, and silicon steel for electromotor and transformer cores, ferrosilicon is used to produce other materials. To speed up graphitization, ferrosilicon is introduced into the iron during the casting process. Ferrosilicon is an element found in several in arc welding, electrode coatings. Ferrosilicon is used as a base material to create magnesium ferrosilicon (MgFeSi), which is used to create ductile iron. MgFeSi is primarily composed of magnesium, with trace amounts of rare earth metals. For controlling the initial silicon content, ferrosilicon is essential as a cast iron additive. Ferrosilicon is also used in the Pidgeon technique, which turns dolomite into magnesium. The process of processing high-silicon ferrosilicon with hydrogen chloride yields trichlorosilane for industrial use. Market outlook Ferrosilicon commonly comes in two different states: milled ferrosilicon and atomized ferrosilicon. Ferrosilicon is used in a variety of industries, including those that produce stainless steel, electrical steel, cast iron, magnesium, carbon and other alloy steel, and other materials. Increased demand for steel and metal alloys, as well as growth in the construction and automotive industries, are driving the ferrosilicon market. Due to growing environmental concerns, governments in several countries are focused on ferrosilicon consumption. Many international organisations give money to underdeveloped countries so they can use ferrosilicon more frequently. The demand for ferrosilicon has been increasing along with the demand for alloy and specialty steels. At the beginning of the previous decade, it was almost 500,000 tonnes, but by 1997–1998 it had increased to over 700,000 tonnes. Despite spreading so slowly, it is still growing. The sector has shown a very significant rise from 2001–2002. Between 2002 and 2007, it increased by almost 8%, and it is projected to increase by about 4% through 2011–12. After that, there will be a couple brief minor spikes at about 5.5 percent. Ferrosilicon's market is expected to reach a value of $11.0 billion in 2021 and grow at a CAGR of 2.4 percent from 2022 to 2030. Ferrosilicon is anticipated to lead the market because it is being employed as a deoxidizer in the steel industry and as an inoculant in cast iron. The increased demand for steel is forcing producers to increase their manufacturing capacity. For instance, a memorandum of understanding between AM/NS India and the Gujarati government was signed in January 2022 and calls for the company to invest more than USD 22.0 billion in six projects across the state. In order to raise its annual steel production from 8.6 to 18.0 million tonnes, the Hazira factory would invest USD 5.97 billion. Industry Major Market Players: • Elkem ASA • Eurasian Resources Group • Ferro Alloys Corporation Limited (FACOR) • FINNFJORD AS • Ferroglobe • IMFA • OM Holdings Ltd. • Russian Ferro-Alloys Inc. • SINOGU CHINA • VBC Ferro Alloys Limited
Plant capacity: 26.7 MT per dayPlant & machinery: 19 Cr
Working capital: -T.C.I: Cost of Project:39 Cr
Return: 26.00%Break even: 63.00%
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Natural Tanning Powder Production Business

In contrast to other tanning techniques, natural tanning is currently the most traditional, recognisable, and typical way. Only this method can give leather unique characteristics while also being environmentally friendly. Plant-tanned leathers include a variety of qualities, including cosiness, style, elegance, versatility, and originality. The texture and smell of leather derived from plant-based materials are natural. When skilled artisans create leathers by blending the best extracts with carefully curated natural oils and fat liquors, they produce a perfume for leather enthusiasts. Bags, rugs, briefcases, belts, chairs, boots, and saddles are a few examples of products that are only made from natural extracts. The term "tannin" refers to a substance that can bind to the proteins in animal skin to form insoluble complexes while preventing the action of proteolytic enzymes that could otherwise alter the physical state of the skin. Tannin is a substance that can be found in plant extracts. This process, which has been utilised more and more frequently throughout the years, is the basic tanning mechanism for producing sole leathers. Myrobalan is the name of a common tree in the East Indies that may grow to a height of 15 metres (Terminalia chebula). Its name is derived from the French word "myrobalanos," which means "acorn." Its fruits resemble prunes and range in colour from harvest-time yellowish green to storage-time brownish black. They contain a significant amount of pyrogallic hydrolysable tannins, are highly astringent, and have great light fastness. The stones have a low (3%) tannic content and are on the other side. They are removed before the extraction procedure. Myrobalan extracts are particularly helpful in the early stages of tanning sole leathers to neutralise the reddish colour of tanning agents like quebracho extracts. They give tanning liquors and leathers a light greenish yellow colour. Uses: Mainly used in food and pharmaceutical industries, it has an excellent taste and smell, good nutrition and can be directly used. It is mainly made from chicken feathers, fish scales, eggshells, hair of animals such as horses and pigs. These kinds of sources can be used for eggshell powder making. In addition to natural cattle bone powder production business for human consumption, there are also a lot of other uses such as feed additives for poultry and livestock industry . . . The raw materials for producing various powders should be selected according to the product requirements of the final products. Market Outlook: Rapid industrialization and the potential for fatal injuries in the manufacturing sector, particularly in the US and Europe, have focused the attention of regulatory organisations like the ILO, OSHA, and NIOSH on worker safety. Due to this, strict criteria for the usage of personal protective equipment were developed (PPE). Safety shoes and leather gloves are common components of PPE. Thus, new prospective prospects for the leather chemicals market are now available. The use of extremely polluting chemicals in skin tanning contributes to the detrimental environmental effects of leather production. As an illustration, the processing of a tonne of raw hide or skin results in the production of 20 to 80 metre cubes of wastewater, which contains significant levels of chromium ranging from 100 to 400 mg/L and sulphide ranging from 200 to 800 mg/L as well as other solid wastes that may result in pathogen contamination. Additionally, during the anticipated time frame, the global market share for leather chemicals may be constrained by the high operational costs related to the various stages of leather processing, such as tannining, crusting, surface coating, etc. The growing population, together with rising personal income levels, is one of the key factors boosting the demand for leather goods globally. Additionally, these products are selling well all over the world due to their usefulness, comfort, and affordability. To meet the desires of affluent customers, top manufacturers are also offering unique and stylish products. They are integrating cutting-edge technologies into their production process, like the automated cutting process, to offer variety and customised options. The growing vehicle industry also offers lucrative opportunities for market participants to expand their consumer bases. Indian Leather Industry Leather is one of the most trafficked goods in the world. The need for leather has increased due to the fashion industry, notably the footwear industry. In addition, the furniture, automotive, and interior design sectors all need leather. Due to its substantial export income, the leather industry contributes significantly to the Indian economy and ranks among the top 10 foreign exchange earners for the country. About 3 billion square feet of leather, or 12.93 percent of the world's total production of hides and skins, are produced annually by the Indian leather industry. This country produces nine percent of the footwear made worldwide. India is the world's second-largest producer of footwear, with an estimated 2.41 billion pairs manufactured each year (2017). India exported $5.69 billion worth of footwear, leather, and leather goods in the 2018–19 fiscal year. Industry Major Market Players: • The Estée Lauder Companies Inc. • L’Oréal • Shiseido Co., Ltd. • St. Tropez • Unilever • Kao Corporation • Beiersdorf AG • Johnson & Johnson Services, Inc. • Avon Products, Inc. • Clarins
Plant capacity: 600 MT per AnnumPlant & machinery: 37 Lakhs
Working capital: -T.C.I: Cost of Project:270 Lakhs
Return: 28.00%Break even: 63.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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