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Best Business Opportunities in Karnataka- Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

Steel industry: Project Opportunities in Karnataka

 

PROFILE:

Steel Industry is a booming industry in the whole world. The increasing demand for it was mainly generated by the development projects that have been going on along the world, especially the infrastructural works and real estate projects that has been on the boom around the developing countries. India’s economic growth is contingent upon the growth of the Indian steel industry. Consumption of steel is taken to be an indicator of economic development. While steel continues to have a stronghold in traditional sectors such as construction, housing and ground transportation, special steels are increasingly used in engineering industries such as power generation, petrochemicals and fertilisers. India occupies a central position on the global steel map, with the establishment of new state-of-the-art steel mills, acquisition of global scale capacities by players, continuous modernisation and up gradation of older plants, improving energy efficiency and backward integration into global raw material sources.

RESOURCES:

Karnataka is the 3rd largest producer of steel in India with a current production level of 10.70 Million Tons per annum. Both alloy and non-alloy steel are produced and the product range includes basic steels like pig iron and sponge iron, ingot, blooms, billets, slabs, finished products like long products CTD & TMT (bars & rods), wire rod, sections, bright bars, CR/HR coils. The export of steel from Karnataka is around 0.96 Million Tons.

It is one among 6 major steel producing states. Karnataka is the 2nd largest in the country in terms of iron ore reserves and largest exporter of iron ore in the country. Hence, it can share more than 40% of the steel demand in India which is estimated as 124 million tons by 2011-12 and 50% of the exports of finished steel products. Based on this estimate, Karnataka can host a manufacturing steel base for more than 100 million tons capacity per annum.

GOVERNMENT POLICIES:

Under the new industrial policy, iron and steel has been made one of the high priority industries. Price and distribution controls have been removed  as well as foreign direct investment up to 100% (under automatic route) has been permitted.  The Trade Policy has also been liberalized and import and export of iron and steel is freely allowed with no quantitative restrictions on import of iron and steel items. Tariffs on various items of iron and steel have drastically come down since 1991-92 levels and the government is committed to bring them down to the international levels.  With the abolishing of price regulation of iron and steel in 92, the steel prices are market determined. The policy devises a multi-pronged strategy to achieve these targets with following focus areas; removal of supply constraints especially availability  of critical inputs like iron ore; improve cost competitiveness by expanding and strengthening the infrastructure in roads, railways, ports and power; increase exports; meet the additional capital requirements by mobilizing financial resources; promote investments by removing  procedural delays. In addition the policy also addresses challenges arising out of environmental concerns, human resource requirements, R&D, volatile steel prices and the secondary sector. 

 

Food processing: Project Opportunities in Karnataka

 

PROFILE:

India is the world's second largest producer of food next to China, and has the potential of being the biggest with the food and agricultural sector. The Indian food processing industry stands at $135 billion and is estimated to grow with a CAGR of 10 per cent to reach $200 billion by 2015. The food processing industry in India is witnessing rapid growth. In addition to the demand side, there are changes happening on the supply side with the growth in organised retail, increasing FDI in food processing and introduction of new products. India's food processing sector covers fruit and vegetables; meat and poultry; milk and milk products, alcoholic beverages, fisheries, plantation, grain processing and other consumer product groups like confectionery, chocolates and cocoa products, Soya-based products, mineral water, high protein foods etc.

 

RESOURCES:

Karnataka is poised to become the leading food processing hub in India. Clearly, the food processing industry is on the threshold of demand-led growth in the country and within the state of Karnataka. It says Karnataka boasts of specific supply strengths, giving the state a comparative advantage to become a leading food processing hub of the country. With 10 agro-climatic zones and land topography highly suitable for agriculture, Karnataka is one of the most agriculturally diverse states in India. It is estimated that about 83 per cent of the geographic area of the state is suitable for agriculture, of which 64.60 per cent is under agricultural cultivation. Consequently, Karnataka is the largest producer of ragi, sunflower, tomato, coffee and arecanut and the second largest producer of maize, safflower, grapes, pomegranate and onion. The state is also the largest producer of spices, aromatic and medicinal plants in the country. In addition, the state has a wealth of livestock and marine resources that augur well for processing of dairy, meat, fish and shrimp. Karnataka, the report points out, also takes pride in having a strong and expanding infrastructure base for setting up food processing facilities in the state.

GOVERNMENT POLICIES:

The promotion of Agro-based industries is among the priorities of the State Government. The state has assured supply of fruits & vegetables grown by applying scientific techniques, investment in post harvest and good transport infrastructure. The National Horticulture Mission (NHM) in the Jharkhand State was launched in late 2005-06 initially in 10 districts with main focus on production of planting materials, vegetable seed production, establishment of new gardens, creation of water resources etc. Establishment of new gardens include perennial and non perennial fruits, spices, floriculture, aromatic and medicinal plants. This scheme was 100 % sponsored by Central Govt. during 2005-06 and 2006-07 (Xth Five Year Plan). However, during 2007-08 and onwards (XIth Five Year Plan) this scheme has been implemented in 15 districts with the pattern of assistance as 85:15 by Central Govt. and State Govt. respectively. The Jharkhand government has decided to set up a food park to kick off the development of the food processing sector in the state and attract investors. In general very few small scale food processing industries are present in the state.

Textile: Project Opportunities in Karnataka

 

PROFILE:

The textile industry is primarily concerned with the production of yarn, and cloth and the subsequent design or manufacture of clothing and their distribution. The raw material may be natural or synthetic using products of the chemical industry. India Textile Industry is one of the leading textile industries in the world. Though was predominantly unorganized industry even a few years back, but the scenario started changing after the economic liberalization of Indian economy in 1991. The opening up of economy gave the much-needed thrust to the Indian textile industry, which has now successfully become one of the largest in the world

RESOURCES:

In Karnataka, the Textile Industry occupies a unique position in the economy of the state in terms of its contribution to industrial production, employment and exports. The textile sector contributes 0.50% of the GDP of the State. Karnataka under its Textile Policy of 2008-13 has planned to get investment worth Rs 9000 crore. Forty percent of such investments are planned to be directed towards the garment industry. The Karnataka government will establish fashion hubs and assist in market development and brand building. Specific incentives are also provided, like entry tax reimbursement, stamp duty reimbursement, up to 25% waiver on land acquisition charges, subsidy on power and capacity building support.

 

 

GOVERNMENT POLICIES:

The Ministry of Textiles in India has formulated numerous policies and schemes for the development of the textile industry in India. The government of India has been following a policy of promoting and encouraging the handloom sector through a number of programmes. Most of the schematic interventions of the government of India in the ninth and tenth plan period have been through the state agencies and co-operative societies in the handloom industries. Some of the major acts relating to textile industry include: Central Silk Board Act, 1948, The Textiles Committee Act, 1963, The Handlooms Act, 1985, Cotton Control Order, 1986, The Textile Undertakings Act, 1995Government of India is earnestly trying to provide all the relevant facilities for the textile industry to utilize its full potential and achieve the target. The textile industry is presently experiencing an average annual growth rate of 9-10% and is expected to grow at a rate of 16% in value, which will eventually reach the target of US $ 115 billion by 2012. The clothing and apparel sector are expected to grow at a rate of 21 %t in value terms.

 

Biotechnology: Project Opportunities in Karnataka

PROFILE:

The Biotechnology sector in India is one of the fastest growing sectors of the Indian Economy. As the sector is mainly based on knowledge, it is expected that it will play an important part in shaping the Indian Economy, which is developing at a rapid pace. The Indian Biotechnology sector holds immense potential in terms of research and development, skill and cost effectiveness.

RESOURCES:

Karnataka has successfully attracted the BioTech industry. Bengaluru, Karnataka is the capital for Biotech clusters in the country. Bangalore currently houses 92 of India's 180 biotech companies, with total actual investments of over Rs 1,000 crore, of which Rs 140 crore has been venture capital funding. The companies are encouraged to invest thanks to the presence of large R&D institutions like Indian Institute of Science and the National Centre for Biological Resources. However, it is sure to face a lot of competition from media savvy Hyderabad. Bangalore Helix is a biotech cluster being planned by the Karnataka government. Bangalore Helix would support biotech units with common infrastructure. It would comprise eight biotech incubators, covering a total area of 10,000 square feet. Excluding the cost of land (around Rs 60 crore) that has already been acquired, the cluster will involve an investment of Rs 100 crore. The infrastructure support would be comprehensive, right from advance computing facilities to treated water necessary for biotech infrastructure services.

GOVERNMENT POLICIES:

·         The Karnataka government has announced a biotech policy to promote this sector and is setting up an institute for bioinformatics in Banglore.

• In addition the state government is also creating a biotechnology fund that will have inflows from the biotech companies. This could be used for incubation of new projects and promotion of the sector in the state.

• Karnataka government is putting in Rs. 50 million and an equal amount is being brought by ICICI to develop the institute if bioinformatics in Banglore. Karnataka has planned to launch India's first state sponsored biotechnology venture capital fund to boost their initiatives.

·         Three 'biotech parks' are emerging in the state , namely 'university of Agricultural Sciences, Banglore; 'Institute of Agri-biotech in Dharwad ; and Institute of Biotechnology in Karwar.

 

 

 

Automobile: Project Opportunities in Karnataka

 

PROFILE:

The automotive industry in India is one of the largest in the world and one of the fastest growing globally. India's passenger car and commercial vehicle manufacturing industry is the seventh largest in the world, with an annual production of more than 3.7 million units in 2010. Automotive industry is the key driver of any growing economy. It plays a pivotal role in country's rapid economic and industrial development. It caters to the requirement of equipment for basic industries like steel, non-ferrous metals, fertilisers, refineries, petrochemicals, shipping, textiles, plastics, glass, rubber, capital equipments, logistics, paper, cement, sugar, etc. It facilitates the improvement in various infrastructure facilities like power, rail and road transport. Due to its deep forward and backward linkages with almost every segment of the economy, the industry has a strong and positive multiplier effect and thus propels progress of a nation. The automotive industry comprises of the automobile and the auto component sectors.

RESOURCES:

Auto industry is the second fastest growing sector in Karnataka, the automobile and auto component sector has maintained a 15 per cent growth in Karnataka. There is a huge potential of development in the sector of automobiles in Karnataka. The component industry caters to the OEMs (all kinds of automobiles like trucks, cars, SUVs, LCVs, buses, two-wheelers, tractors etc.,) and exports. Termed a priority sector, auto and auto parts hold the key to economic growth of the state.

GOVERNMENT POLICIES:

Government brought out a very innovative Policy "Ultra Mega Policy for Integrated Automobile Projects" that offers a very attractive package of support to automobile projects investing more than Rs.4000 Crores. As a result of this Policy, since May 2006, investments attracted by Tamil Nadu is automobiles & components manufacturing is Rs.21900 Crores, almost 5 times of the Investments attracted during previous 15 years (May 1991-April 2006). The total employment potential in these new projects is: 1.20 lakhs (direct + Indirect). Govt of India is currently implementing a project "National Automotive Testing R&D Infrastructure Project" (NATRIP) in Oragdam near Chennai at a project cost of about Rs.450 Crores. This project aims at facilitating introduction of world-class automotive safety, emission and performance standards in India as also ensure seamless integration of our automotive industry with the global industry.

 

 

Mineral: Project Opportunities in Karnataka

 

PROFILE:

Minerals are valuable natural resources being finite and non-renewable. They constitute the vital raw materials for many basic industries and are a major resource for development. Management of mineral resources has, therefore, to be closely integrated with the overall strategy of development; and exploitation of minerals is to be guided by long-term national goals and perspectives. Ministry of Mines is responsible for survey and exploration of all minerals, other than natural gases, petroleum and atomic minerals, for mining and metallurgy of non-ferrous metals like aluminium, copper, zinc, lead, gold, nickel, etc. and for administration of the Mines and Minerals (Regulation and Development) Act, 1957 in respect of all mines and minerals other than coal, natural gas and petroleum.

 

RESOURCES:

Karnataka is rich in its mineral wealth which is distributed fairly evenly across the state. Karnataka's Geological Survey department started in 1880 is one of the oldest in the country. Rich deposits of asbestos, bauxite, chromite, dolomite, gold, iron ore, kaolin, limestone, magnesite, Manganese, ochre, quartz and silica sand are found in the state. Karnataka is also a major producer of felsite, moulding sand (63%) and fuchsite quartzite (57%) in the country.

Karnataka has two major centers of gold mining in the state at Kolar and Raichur. These mines produce about 3000 kg of gold per annum which accounts for almost 84% of the country's production. Karnataka has very rich deposits of high grade iron and manganese ores to the tune of 1,000 million tonnes. Most of the iron ores are concentrated around the Bellary-Hospet region. Karnataka with a granite rock spread of over 4200 km² is also famous for its Ornamental Granites with different hues.

 

GOVERNMENT POLICIES:

The  role to be played by the Central and State Governments in  regard  to  mineral  development has  been  extensively  dealt in  the  Mines  and Minerals (Development and Regulation)  Act, 1957  and Rules  made under the Act by  the  Central  Government and  the  State  Governments in their  respective  domains.   The provisions  of  the  Act  and the Rules  will  be  reviewed  and  harmonised  with  the basic features of the new  National Mineral  Policy.  In future the core functions of the State in mining will be facilitation and regulation of exploration and mining activities of investors and entrepreneurs, provision of infrastructure and tax collection.  In mining activities, there shall be arms length distance between State agencies (Public Sector Undertakings) that mine and those that regulate.  There shall be transparency and fair play in the reservation of ore bodies to State agencies on such areas where private players are not holding or have not applied for exploration or mining, unless security considerations or specific public interests are involved. Recently, the Union Government after reviewing the current mining sector, mineral development and keeping in view the availability of the valuable finite resource have announced the National Mineral Policy (NMP))- 2010. Research organisations, including the National Mineral Processing Laboratories of the Indian Bureau of Mines should be strengthened for development of processes for beneficiation and mineral and elemental analysis of ores and ore dressing products. There shall be co-operation between and co-ordination among all organisations in public and private sector engaged in this task.

 

Waste management: Project Opportunities in Karnataka

PROFILE:

Waste utilization, recycling and reuse plays a major role in limiting resource consumption and the environmental impact of waste. Recycling is an integral part of any waste management system as it represents a key utilization alternative to reuse and energy recovery (Waste-to-Energy). Which option is ultimately chosen depends on the quality, purity and the market situation. Hazardous waste management is a new concept for most of the Asian countries including India. The lack of technical and financial resources and the regulatory control for the management of hazardous wastes in the past had led to the unscientific disposal of hazardous wastes in India, which posed serious risks to human, animal and plant life.

 

RESOURCES:

As regards municipal waste on an average 40 to 50 % of the total municipal waste is generated in the sic municipal corporation of Karnataka & more than 70 % of municipal waste is generated by the residential & market areas. The domestic waste generated by households comprises mainly of organic, plastic & paper waste & small quantities of the waste. Plastic & glass are segregated at the household level or by rag pickers and sold. The remaining waste is disposed in community bins, discarded ointments and medicine. In addition about 1 to 2% of biomedical waste also gets mixed with municipal solid waste in the community bins.

GOVERNMENT POLICIES:

National policy on waste management is set out in the October 1998 policy statement on waste management - Changing our Ways. It outlines the Government's policy objectives in relation to waste management, and suggests some key issues and considerations that must be addressed to achieve these objectives. The policy is firmly grounded in an internationally recognised hierarchy of options, namely prevention, minimisation, reuse/recycling, and the environmentally sustainable disposal of waste which cannot be prevented or recovered.

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Dall Mill of Yellow Peas / Chana & Lentil (Pulses)-Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The various pulses are part of the normal diet of all vegetarians and are also used frequently by non-vegetarians too. They are the main sources of protein. The important dalls in the country are Channa Moong, Urad, Moth, tur dall and Masoor, Matar etc. The pulses are used for preparing hot dishes, sweet dishes and other varieties. There are over 1000 units at present engaged in processing of various pulses in different parts of the country, but most these mills are based on obsolute type technology resulting invariably in high production losses. The pulse milling industry is predominantly a small-scale industry and has been reserved for exclusive development in small-scale sector. Pulses being the most common diet part of Indian families, need to be given the due importance in the form of production of pulse grains in the farms is also likely to see a break through. A pulse grain is made of two parts covered under a continuous encloser called husk or peels. Cleanly removing the peels and splitting the pulse grains infact two pieces is the most desired form of dall to be cooked for the families. Pulse mills can satisfy the tastes of consumers by providing unbroken natural full parts of the pulse grains with no husk part left behind on the pulse being supplied to the consumer. Uses and Applications Dall (pulses) is a dry cereal, which is taken to fulfill the requirements of protein for a normal human being. The inner portion of the dall is rich in proteins vitamins and after cooking supplies the necessary nutrients. Due to the high content of proteins pulses are mixed in other cereals food to increase the quality of protein to be injected in the body. The Kernels and broken part of the pulses are feed for animals known as chunni. Few Indian Major Players are as under • Asian Health & Nutri Foods Ltd. • B G H Exim Pvt. Ltd. • Bafna Agro Inds. Ltd. • Edible Products (India) Ltd. • Emmsons International Ltd. • Navjivan Roller Flour & Pulse Mills Pvt. Ltd. • Olam Exports (India) Ltd. • Poona Dal & Oil Inds. Ltd. • Poonam Rasayan Ltd. • Ruchi Soya Inds. Ltd. • Shakti Bhog Snacks Ltd. • State Trading Corpn. Of India Ltd. • Tamil Nadu Civil Supplies Corpn. Ltd.
Plant capacity: Yellow Peas Dall : 40 MT /Day,Chana Dall : 30 MT /Day, Lentil Dall : 30 MT /DayPlant & machinery: Rs 70 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 615 Lakhs
Return: 30.00%Break even: 57.00%
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Plastic Injection Moulded Products (Buckets, Tumblers, Tubs & Toilet Bowl Cleaning Brush) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Injection moulding is one of the most important processes used in plastic articles manufacture in terms of volume thermo-plastics handled and the range of articles manufactured. Injection molding is the most versatile process for the manufacture of plastic products with various shapes, sizes, and dimensions. It continues to be the process of choice for the production of articles with complex three-dimensional (3-D) shapes. Injection molding has been used to produce articles based on composites, foams, rubber and thermosets, in addition to thermoplastics. In fact, in recent years, injection molding methods have been used to manufacture metallic and ceramic products. Many innovations have been introduced to improve the efficiency and versatility of the process and products, including gas and water assisted injection molding and micro-injection molding. The process of injection moulding can be applied with modifications to thermosetting materials also and differs from transfer moulding in that the plasticizing chamber contains enough material to fill the mould several times. The thermoplastics material in general used for injection moulding in clued polyethylene PVC polystyrene, polypropylene, polymethyl metacrylate PTFFZ polyamides, cellulose, derivatives polyurethanes, CAB and polycarbonates. The thermoplastics find numerous application as injection moulded goods. Few of them are given as under:- 1. Buckets 2. Battles 3. Goggles 4. Toys 5. Trays 6. Cycle seat. 7. Cabinets for radio transistors tape recorder T.V. and other electronic appliances Few Indian Major Players are as under • A B C O Plastics Ltd. • Bluplast Industries Ltd. • Bright Brothers Ltd. • Brite Automotive & Plastics Ltd. • Clear Mipak Packaging Solutions Ltd. • Fancy Fittings Ltd. • Mutual Industries Ltd. • National Plastic Inds. Ltd. • National Plastic Technologies Ltd. • National Polyplast (India) Ltd. • Nilkamal Ltd. • Peacock Industries Ltd. • Prima Plastics Ltd. • Synthetic Moulders Ltd. • Wim Plast Ltd.
Plant capacity: Moulded Products : 100 MT/ Day,Toilet Cleaner Brush : 5000 Nos/DayPlant & machinery: Rs 155 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 653 Lakhs
Return: 33.00%Break even: 60.00%
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High Pure Dissolved Acetylene Gas - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Acetylene (C2H2) is known as one of the simplest and most significant chemical in the acetylene series. A compound of carbon and hydrogen, acetylene is a colorless, highly flammable gas that dissociates at normal to low pressures and needs to be stored in high-pressure tanks containing some porous material and acetone. It has active chemical property; it is easy to polymerize, synthesize and cause chemical reactions. Acetylene is the most common gas used for fueling cutting torches in both general industry and the mining industry. When mixed with pure oxygen in a cutting torch assembly, an acetylene flame can theoretically reach over 5700°F. Users of this type of equipment are generally familiar with the fire hazards associated hot flames and the production of hot slag. However, many users may not be aware of the unique characteristics of acetylene itself that create special hazards compared to other fuel gases. Physical Properties • Acetylene is a colorless gas. It has a garlic odor. The odor is due to presence of impurities of phosphorous and hydrogen sulphide. However, pure acetylene has pleasant odor. • It is insoluble in water but highly soluble in acetone and alcohol. Acetylene is transported under high pressure in acetone soaked on porous material packed in steel cylinders. • Its boiling point is –84°C. • It is lighter than air. It is somewhat poisonous in nature. • It burns with luminous flame and forms explosive mixture with air. Uses And Applications Acetylene has many commercial and technical applications. The most known application for acetylene is for oxyacetylene welding, cutting and heat treating. The majority of acetylene is use in the chemical synthesis process for the manufacturing of many organic compounds such as acetaldehyde and acetic acid. Few Indian Major Players are as under • Asiatic Gases Ltd. • Bombay Oxygen Acetylene Ltd. • Bombay Oxygen Gases Ltd. • Ellenbarrie Industrial Gases Ltd. • Mangalam Gases Ltd. • National Oxygen Ltd. • Premier Cryogenics Ltd. • Southern Gas Ltd. • Superior Air Products Ltd. • Vikas Industrial Gases Ltd.
Plant capacity: Acetylene Gas : 360 M3/ DayPlant & machinery: Rs 68 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 260 Lakhs
Return: 25.00%Break even: 52.00%
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Fiber Optical Cables - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

An optical fiber (or optical fibre) is a flexible, transparent fiber made of extruded glass (silica) or plastic, slightly thicker than a human hair. It can function as a waveguide, or “light pipe”, to transmit light between the two ends of the fiber.Power over Fiber (PoF) optic cables can also work to deliver an electric current for low-power electric devices. The field of applied science and engineering concerned with the design and application of optical fibers is known as fiber optics. Optical fibers are widely used in fiber-optic communications, where they permit transmission over longer distances and at higher bandwidths (data rates) than wire cables. Fibers are used instead of metal wires because signals travel along them with less loss and are also immune to electromagnetic interference. Fibers are also used for illumination, and are wrapped in bundles so that they may be used to carry images, thus allowing viewing in confined spaces. Specially designed fibers are used for a variety of other applications, including sensors and fiber lasers. Fiber-optic communications is based on the principle that light in a glass medium can carry more information over longer distances than electrical signals can carry in a copper or coaxial medium or radio frequencies through a wireless medium. The purity of today’s glass fiber, combined with improved system electronics, enables fiber to transmit digitized light signals hundreds of kilometers without amplification. With few transmission losses, low interference, and high bandwidth potential, optical fiber is an almost ideal transmission medium. Few Indian Major Players are as under • Aksh Optifibre Ltd. • Birla Ericsson Optical Ltd. • Optel Telecommunications Ltd. • Spectra Punjab Pvt. Ltd. • Sterlite Telecables Ltd. • Tamilnadu Telecommunications Ltd.
Plant capacity: Fiber Optical Cables : 50 KMeters/DayPlant & machinery: Rs 3563 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 4266 Lakhs
Return: 19.00%Break even: 46.00%
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High Pure Dissolved Acetylene Gas - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Acetylene (C2H2) is known as one of the simplest and most significant chemical in the acetylene series. A compound of carbon and hydrogen, acetylene is a colorless, highly flammable gas that dissociates at normal to low pressures and needs to be stored in high-pressure tanks containing some porous material and acetone. It has active chemical property; it is easy to polymerize, synthesize and cause chemical reactions. Acetylene is the most common gas used for fueling cutting torches in both general industry and the mining industry. When mixed with pure oxygen in a cutting torch assembly, an acetylene flame can theoretically reach over 5700°F. Users of this type of equipment are generally familiar with the fire hazards associated hot flames and the production of hot slag. However, many users may not be aware of the unique characteristics of acetylene itself that create special hazards compared to other fuel gases. Acetylene has many commercial and technical applications. The most known application for acetylene is for oxyacetylene welding, cutting and heat treating. The majority of acetylene is use in the chemical synthesis process for the manufacturing of many organic compounds such as acetaldehyde and acetic acid. The Indian industrial gases market is dominated by oxygen. Oxygen accounts for nearly 75% of total production of gases outside carbon dioxide in the merchant market. If the captive segment is included, oxygen enjoys an over 70% share in all gases (outside carbon dioxide). The gas industry in India has a large number of small plants spread all over the country. Also there are tonnage plants of global standards and capacity, which are set up in different parts of the country. Many fertilizer plants have created the facility to tap Argon through purge gas recovery units and some are also purifying the flu gas to produce carbon dioxide. The gas industry in India has kept its pace for growth to meet the requirement of growth of other sectors of the industry. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Asiatic Gases Ltd. • Bombay Oxygen Acetylene Ltd. • Bombay Oxygen Gases Ltd. • Ellenbarrie Industrial Gases Ltd. • Mangalam Gases Ltd. • National Oxygen Ltd. • Premier Cryogenics Ltd. • Southern Gas Ltd. • Superior Air Products Ltd. • Vikas Industrial Gases Ltd.
Plant capacity: 360 M3/DayPlant & machinery: Rs 67 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 260 Lakhs
Return: 25.00%Break even: 52.00%
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Aluminium Foil Containers - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminium is the most widely used non-ferrous metal and is extensively used in packaging materials. It is an excellent material for creating all types of containers. However, despite the fact that about seven billion aluminium foil containers are produced annually, most packaging engineers and packaging users know very little about the advantages that these containers bring to the packaging and food service industries. Aluminium foil containers are formed by combining mechanical and air pressure to force light gauge aluminium foil into a shaped die cavity. Esthetically appealing aluminium foil containers are ideal for table-ready service after the container has functioned first as a package and a heating utensil. Foil containers also come in a variety of colors and special purpose coatings. Moreover, its recyclability makes aluminium one of the most environment friendly materials on earth, a key advantage for planet conscious consumers and local governments. Additionally, recycled aluminium saves more than 95% of the energy necessary to produce new primary aluminium. Aluminium Foil Containers greatly used in daily life, it’s ideal for baking, grill, steaming, etc.,Commonly used in the kitchen, principally for the commercial preparation, packing and conveyance of foods. Often used in baking industry to contain food during the production and cooking phase. The food is subsequently conveyed and sold in the foil container. Today’s aluminium foil applications demonstrate the consumer friendliness. They vary from aseptic beverage cartons, wrappers, lids, blister and strip packs and more variations are in the pipeline. Also, aluminium foil is fully recyclable and modern separation techniques allow foil in household waste or separate collection systems to be extracted and recycled at a fraction of its original production energy. Very thin (laminated) foil based applications can also be incinerated with energy recovery. The aluminium foil industry in India was pioneered by India Foils, followed by Indian Aluminium Company. Currently, there are 4 major players who catering to the demand of the Indian market. The 4 major producers are, INDAL, India Foils, P G Foils, and Annapurna Foils. Thus, the aluminium foil industry is poised for spectacular growth in future.
Plant capacity: Aluminium Foil Containers Different Sizes : 1,475.0 Th.Nos./DayPlant & machinery: Rs 61 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 369 Lakhs
Return: 34.00%Break even: 48.00%
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Flexible Polyurethene Foam

During the past 40–50 years, foamed polymers have found increasing importance in the world market place due to the unique characteristics and properties they provide when compared to solid plastics. While most thermo sets and thermoplastics can be made in a foamed or cellular structure under certain conditions, the materials known as polyurethanes have become predominant for many applications in this field. Through the proper selection of the starting materials, foamed polyurethanes can range in characteristics from extremely soft, resilient cushioning products to very tough and rigid structural members. As varied as the products are, so too are the machines and processes used to produce them. Certain other systems, such as polyureas, are also processed with the same equipment as polyurethanes. The word polyurethane is somewhat misleading since, unlike most plastics, the final product is not made by polymerizing a monomer. Instead, the products contain a number of polyurethane groups in a complex structure that is controlled by the choice of starting materials and the production conditions. Polyurethane formulations cover an extremely wide range of stiffness, hardness, and densities. These materials include: • Low-density flexible foam used in upholstery, bedding, and automotive and truck seating • Low-density rigid foam used for thermal insulation and RTM cores • Soft solid elastomers used for gel pads and print rollers • Low density elastomers used in footwear • Hard solid plastics used as electronic instrument bezels and structural parts • Flexible plastics used as straps and bands The global polyurethane foam types are significantly penetrating their end-user industry market. These have different characteristics as per the manufacturing and their application requirement in the end products. The Asia-Pacific market is expected to dominate with its growing demand for polyurethane foams in different applications especially bedding & furniture, and building & construction. The polyurethane foam demand in terms of value and volume depicts the current and future projections according to the parallel economic and industrial outlook. This analysis covers major developments, expansions, agreements & mergers, and acquisitions of the leading global companies. As a whole it is a good project for new entrepreneurs for investment. Few Indian Major Players are as under • Arvind International Ltd. • Gandhigram Rubbers Ltd. • Harita Fehrer Ltd. • Harita Polymer Ltd. • Hind C-Bay Webtech Ltd. • M M Rubber Co. Ltd. • New Plastomers India Ltd. • Orion Laminates Ltd. • Packaging India Pvt. Ltd. • R T Packaging Ltd. • Sharp Industries Ltd. • Shroff Textiles Ltd. • Tirupati Foam Ltd. • Uflex Ltd. • Uma Polymers Ltd. • Victory Laminations Ltd.
Plant capacity: 15 MT/dayPlant & machinery: Rs 57 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 713 Lakhs
Return: 25.00%Break even: 50.00%
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Maize and its By Products (Maize Starch, Modified Starches & Animal Feed)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Maize and its By Products (Maize Starch, Modified Starches & Animal Feed) Corn starch, corn flour or maize starch is the starch derived from the corn (maize) grain. The starch is obtained from the endosperm of the corn kernel. Corn starch is a popular food ingredient used in thickening sauces or soups, and is used in making corn syrup and other sugars. Starch or amylum is a carbohydrate consisting of a large number of glucose units joined by glycosidic bonds. This polysaccharide is produced by most green plants as an energy store. It is the most common carbohydrate in human diets and is contained in large amounts in such staple foods as potatoes, wheat, maize (corn), rice, and cassava. Starch is processed to produce many of the sugars in processed foods. Dissolving starch in warm water gives wheat paste, which can be used as a thickening, stiffening or gluing agent. The biggest industrial non-food use of starch is as adhesive in the paper making process. Starch can be applied to parts of some garments before ironing, to stiffen them. Maize Starch is a mixture of polysaccharides about 74% amylopectin and 26% amylose. It is a fine White Powder, odorless, taste slight and characteristic and microbiologically suitable as Pharmaceutical grade, useful in Pharmaceutical and Food Industry as a binder, thickener, disintegrating agents in tableting and various formulations. Starch derivative is a growing industry, and with technological advancements taking place, new products are being launched on a regular basis. The various stakeholders in the industry are the raw material suppliers, processors, and the product manufacturers. Starch derivatives are applied in food & beverages, feed, and non-food applications like, pharmaceutical, cosmetics, paper making, bioethanol, and other industrial applications. Asia-Pacific Holds the largest market share in the global starch derivatives market, by geography, and is also estimated to achieve the highest growth rate. Any entrepreneurs venture into this field will be successful. Few Indian Major Players are as under • Advanced Bio-Agro Tech Ltd. • Advanced Enzyme Technologies Ltd. • Anil Nutrients Ltd. • Aries Agro Ltd. • Aries Marketing Ltd. • Godrej Agrovet Ltd. • Hanuman Minor Oils Ltd. • Indo Euro Indchem Ltd. • Intercorp Biotech Ltd. • Jupiter Biotech Ltd. • K S E Ltd. • Kapila Krishi Udyog Ltd. • Kerala Feeds Ltd. • Maharashtra Agro-Inds. Devp. Corpn. Ltd. • Metahelix Life Sciences Ltd. • Origin Agrostar Ltd. • Pan Asia Global Ltd. • Rama Pashu Aahar Pvt. Ltd. • S O L Ltd. • Shalimar Pellet Feeds Ltd. • Snam Vijaya Feeds Ltd. • Sonitpur Solvex Ltd. • Sukhjit Starch & Chemicals Ltd. • Superhouse Ltd.
Plant capacity: Maize Starch : 37.50 MT/day•Modified Starch : 45 MT/day•Animal Feed:45 MT/dayPlant & machinery: Rs 1105 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 2894 Lakhs
Return: 26.00%Break even: 45.00%
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RUBBER POWDER FROM WASTE TYRES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rubber is polymer of butadiene and one of the most important chemical ingredients, which is widely used in the different field of modern advance world. Rubber is specially used in the tyre Industry, which is used in the different type of vehicles. Rubber products require rubber as a raw material. Either natural rubber, which is often cultivated on large plantations – with all the problems associated with a monoculture or alternatively synthetic rubber, which is produced using crude oil. Both processes use a high amount of resources. At the end of the chain, mountains of used car tyres crop up on the landscape. These waste sites are taken on by used tyre and rubber recycling plants nowadays. Waste tyre recycling technology is very cost effective and performs 100% wastage tyre recycling (No churn left after the process). In this process no chemical ingredients are used, therefore it is environment friendly. Raw material (wastage tyre) is cheap and easily available, Generate economically valuable products out of waste tyres and products have good market value and demand. Also each recycled ton of tyres preserves 10 tons of carbon dioxide (CO2) that is a major green house gas. Some Uses of rubber powder Rubber powder has many applications like : Shoes factories, Tyres factories, Rubber connections factories, Oil seals factories, Hoses factories and likes. There is a rapid market increase of rubber powder in India. Demand of rubber powder in India is increased by 5%-8%. There is fair scope of this product. Presently reclaim rubber is used in the manufacture of tyres, butyl tubes, cycle tyres and tubes, battery containers, tread rubber, belts and hoses, moulded and extruded products. India ranks third in production and fourth in consumption of natural rubber in the world. Rubber plantations are spread over 5.9 lakhs hectares in 16 states. Production of natural rubber is dominated by small holdings (average holding size of 0.5 hectare), which account for 88 percent of the production. As a whole it is a good project for entrepreneurs for investment.
Plant capacity: Rubber Powder : 5.0 MT/day •By Product Steel Wire : 1.4 MT/dayPlant & machinery: Rs 116 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 246 Lakhs
Return: 26.00%Break even: 52.00%
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Ayurvedic Medicines (Chyawanprash, Cough Syrup Herbal, Ayurvedic Hair Oil, Jawahar Mohra & Mukta Shukti Tablets) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process

Man has always been keen to keep himself free from all miseries. It has been a constant endeavor to discover better ways to prevent and cure human disease. Human history is full of examples of foods developed for one or the other health benefit. Greeks used garlic in the first Olympic Games as they considered it as a performance-enhancing drug. Egyptians used honey to heal wounds. In India, the use of various herbs in daily diet for prevention and treatment is well known for ages. Cultural beliefs, experiences and availability of various herbs in India has made herbal preparations a part of Indian daily food supplements. The use of functional foods and nutraceuticals can be traced back to ancient Indian system of medicine. Ayurveda, a 5000 year old medical science. The classic texts of Ayurveda are full of references of the effects of food in various health conditions. Ayurveda clearly defines the use of food products for improving quality of life and general rejuvenation. Medicinal plants offer alternative remedies with tremensdous opportunities to generate income, employment andforeign exchange for developing countries. Many traditional healing herbs and their parts have been shown to have medicinal value and can be used to prevent, alleviate or cure several human diseases. India is one of the leading countries in Asia in terms of the wealth of traditional knowledge systems related to herbal medicine and employs a large number of plant species which includes Ayurveda (2000 species), Siddha (1121 species), Unani (751 species) and Tibetan (337 species). Today, ayurveda is an officially recognised system of medicine in India. Globally, the World Health Organization (WHO) recognises it as Traditional Medicine (TRM). It is estimated that the total market size of the Indian ayurvedic market size is Rs 8000 crore and it is growing substantially between 10-15 percent, with the same growth rate targeted for the next 10 years. Thus, due to demand it is a good project for entrepreneurs to invest.
Plant capacity: Chyawanprash: 500.0 Kgs/Day•Cough Syrup (Herbal): 200.0 Kgs/Day•Ayurvedic Hair Oil: 200.0 Kgs/Day•Jawahar Mohra Tablets :1.0 Kgs/Day•Mukta Shukti Tablets: 1.0 Kgs/DayPlant & machinery: Rs 69 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 474 Lakhs
Return: 24.00%Break even: 57.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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