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Manufacturing Of Aluminum Ingots From Aluminum Scrap

Aluminum ingots are exceptionally large casting products in both size and shape when compared to blooms, billets, and slabs. Although an ingot's cross section is frequently rectangular or square, it need not remain the same all the way along the object's length. (The cross section of the ingot may change.) Aluminum alloy ingots like LM-2, LM-4, and LM-6, which are often used in gravity and sand casting, as well as pressure die casting alloys like LM-13, LM-14, and LM-24, ADC-12, and ALSI-132, are also made in accordance with Indian and international standards. 7 percent of the earth's crust is made up of aluminum, a thin, silver-white metallic element. It weighs almost a third less per cubic meter than steel (7480–8000 Kg/cubic meter) or copper (8930 Kg/cubic meter). Aluminum is malleable, ductile, and easy to cast, and it has good corrosion resistance and durability. When coupled with oxygen, it primarily exists as alumina and is mined as bauxite ore. India is home to around 10% of the world's bauxite reserves, which is used by a growing aluminum sector. The growth in domestic demand is expected to be between 8 and 10 percent. By 2020, India is expected to have installed aluminum production capacity of 1.7 to 2 million tones yearly. India produces about 3% of the aluminum manufactured worldwide. In India's largely centralized aluminum industry, there are just five main units. Uses • Sand and cold environments are suited for castings for maritime applications that require the highest level of corrosion protection. • Applied where ductility or corrosion resistance are required; appropriate for large, intricate, and thin-walled castings in all styles of molds. • Mainly used for castings in sand and cold conditions that need to be robust and shock-resistant. • Used in all applications, especially low pressure die casting that calls for LM 6's improved tensile strength following heat treatment. Useful primarily in applications requiring pistons and those with higher thermal stresses. • Requires specific foundry methods and heat treatment. This alloy is capable of withstanding greater loads and temperatures. It has strong wear resistance and machinability properties. • It is appropriate for use in moderately complex sand and chill castings where good mechanical properties are desired. Need thermal treatment. • Used primarily in pressure die casting. LM 6-like in appearance but tougher and easier to machine. • As a result of the smelting process, various grades of aluminum ingots are produced, which are then used to create castings for the electrical and automotive industries. Market Outlook It is anticipated that the annual increase in demand for aluminum will range between 4 and 6 percent. The demand for the metal is predicted to rise as conditions for user industries such as power, infrastructure, and transportation, which are all in motion, improve. By the end of 2019–20, demand is predicted to have increased from around 1.6 million units in 2013–14 to close to 2.4 million units, and then to over 3.4 million units by 2024–25. • It is anticipated that India's demand for aluminum will rise by 17–18% each year as the building, construction, transportation, and packaging sectors continue to grow. • From an anticipated 3.4 million tones in FY17, India's consumption of aluminum is predicted to rise to 5.3 million tons by 2020. • Aluminum is a key material used in the electrical industry's wide range of products, including the manufacture of aero planes and packaging. The two sectors of transportation and energy make for more than half of the total off take. India's primary consumer industries are power, transportation, durable goods, packaging, and construction. Power consumes the most of it, making up about 44% of the total, followed by infrastructure (17%) and transportation (6%). (3 percent). (Roughly 10 to 12 percent). Some of the main factors that are expected to continue to propel the growth of the global market include rapid industrialization in both developed and developing countries, an increase in construction and reconstruction activities worldwide, and widespread use of aluminum ingots in the construction sector for manufacturing windows, weatherproofing doors, screens, etc. An increasing focus on technological developments in the packaging industry and an increase in the usage of aluminum ingots in the manufacturing of cans and aluminum foil due to their light weight and simplicity of molding are two additional factors fueling the growth of the global market for aluminum ingots. Industry Major Market Players: • Aravali Infrapower Ltd. • Baheti Metal & Ferro Alloys Ltd. • Bothra Metals & Alloys Ltd. • Indo Alusys Inds. Ltd. • Namo Alloys Pvt. Ltd. • AlcoaInc • Rio Tinto Group • Aluminum Corporation of China • United Company RUSAL • Norsk Hydro • Dubai Aluminium Company • SPIC • BHP Billiton • Xinfa Group • China Zhongwang
Plant capacity: Aluminium Alloy Ingots:12 MT per day Aluminium Scrap:0.20 MT per dayPlant & machinery: 7 Cr
Working capital: -T.C.I: Cost of Project:11 Cr
Return: 26.00%Break even: 53.00%
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