Abrasive, Asbestos, Cement, Refractory Based Projects

Abrasive

An abrasive is a material, often a mineral that is used to shape or finish a work piece through rubbing which leads to part of the work piece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. Abrasives are used in the form of grinding wheels, sandpapers, honing stones, polishes, cutoff wheels, tumbling and vibratory mass-finishing media, sandblasting, pulp stones, ball mills, and still other tools and products. Only through the use of abrasives is industry able to produce the highly precise components and ultra-smooth surfaces required in the manufacture of automobiles, airplanes and space vehicles, mechanical and electrical appliances, and machine tools.

The Global Abrasives Industry 2015 Detailed Project Report is a professional and in-depth study on the current state of the Abrasives spread across 151 pages, profiling 24 companies and supported with 235 tables and figures.

Asbestos

Asbestos Cement Sheet (ACS) is a building material in which asbestos fibres are used to reinforce thin rigid cement sheets. It is a very popular building material, largely due to its durability. The roofing industry is largely a commoditized business. While ACS started out as an industrial product, the increase in production and increase in the number of access points has made it into a retail product. The asbestos cement industry is concerned with the production of various kinds of roofing, wall, and facing sheet materials; pressure and nonpressure pipes; electrical insulation boards; building details; structural components; and other products made from a base of asbestos and cement.  In India, the world's biggest asbestos importer, it's a $2 billion industry with double-digit annual growth, at least 100 manufacturing plants and some 300,000 jobs. 

Cement

India is the second largest producer of cement in the world. No wonder, India's cement industry is a vital part of its economy, providing employment to more than a million people, directly or indirectly. India has a lot of potential for development in the infrastructure and construction sector and the cement sector is expected to largely benefit from it.

Cement demand in India is expected to increase due to government’s push for large infrastructure projects, leading to 45 million tonnes of cement needed in the next three to four years. India's cement demand is expected to reach 550-600 Million Tonnes Per Annum (MTPA) by 2025. The housing sector is the biggest demand driver of cement, accounting for about 67 per cent of the total consumption in India. The other major consumers of cement include infrastructure at 13 per cent, commercial construction at 11 per cent and industrial construction at nine per cent.

Refractory Products

Refractory materials are used to provide refractory lining in furnaces, kilns, incinerators, and reactors. These materials have a high melting point (greater than 1,520 degree Celsius). Refractory materials are subjected to various conditions such as high temperature, abrasions and chemical corrosions, slag attacks, and chemical reactions when they are used in refractory linings. Hence, these materials must be able to endure these conditions with less wear and tear and high reliability. The Steel industry is one of the major end-users of these materials.


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Floor Polishing Stone

Floor Polishing Stones also known as Mirror Polish Grinding & Polishing stones suitable for Grinding & Polishing Marble, Granite, Mosaic floor in Triangular, Round & Frankfurt Shape.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Kraft Paper

Kraft paper is paper produced from chemical pulp produced in the kraft process. Sack kraft paper, or just sack paper, is a porous kraft paper with high elasticity and high tear resistance, designed for packaging products with high demands for strength and durability. Pulp produced by the kraft process is stronger than that made by other pulping processes; acidic sulfite processes degrade cellulose more, leading to weaker fibers, and mechanical pulping processes leave most of the lignin with the fibers, whereas kraft pulping removes most of the lignin present originally in the wood. Pulp and paper are manufactured from raw materials containing cellulose fibers, generally wood, recycled paper, and agricultural residues. In developing countries, about 60% of cellulose fibers originate from nonwood raw materials such as bagasse, cereal straw, bamboo, reeds, esparto grass, jute, flax, and sisal. The Paper demand in India will grow by 53% over the next six years, increasing from today's levels of 13 mn metric tonne to 20 mntonne by 2020. The annual global paper and paperboard production was approximately 382.0 million tonnes in 2006. It is expected to increase to 402.0 milliononnes by 2010 and 490.0 million tonnes by 2020. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • Achal Paper Inds. Ltd. • Agrashakti Paper Mills Pvt. Ltd. • Aryan Paper Mills Ltd. • Bazargaon Paper & Pulp Mills Pvt. Ltd. • Best Paper Mills Pvt. Ltd. • Dev Priya Papers Pvt. Ltd. • Fiesta Papers Pvt. Ltd.
Plant capacity: Kraft Paper: 50 MT/Day Duplex Board as by product: 9 MT/DayPlant & machinery: Rs 10 Crore
Working capital: N/AT.C.I: Cost of Project: Rs 21 Crore
Return: 26.00%Break even: 53.00%
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How to Start Artificial Marble Tiles Manufacturing Industry

How to Start Artificial Marble Tiles Manufacturing Industry. Profitable Business Idea for Synthetic Marble Tiles Production. Artificial marble, commonly known as cultured marble, provides the look and feel of real marble without the extra cost and hassle. It's made of crushed marble and resin, so it can stand up to the wear and tear of everyday use and most cleaning products. Artificial Marble is widely used at home, offices, industries and institutions to makes the place more classy and marvelous. Artificial marble tiles are more durable than natural quarried marble. It is also more resistant to stains wear and damaging effects of household chemicals. Since polyester resins used in the manufacture of marble tiles are specifically to achieve an optimum cure at room temperature. Besides the shrinkage and peak exotherm of the resin are kept low in order to avoid crakes due to internal stresses in the product. The viscosity of the resin is adjusted to allow high filler loading; fast air release and good meet outs and the gel coat if used must be hydrolytically stable. Synthetic marble has high tensile strength compared to natural marble and is more durable. It is also known as cultured marble or engineered marble. It is resistant to stains, water, and cleaning chemicals. Other key features of synthetic marble are low shrinkage, resistant to aging, high abrasion resistance, and minimum water absorption. Synthetic marble is employed in residential as well as non-residential sectors owing to their ease of transformation into desired shape and size. Furthermore, the cost of this marble is low. It also provides elegant and luxurious appearance. Synthetic marble is largely used in flooring, roofing, and wall products. The marble is gaining wide acceptance in the building & construction industry. The major areas artificial marbles tiles can be advantageous used are: 1) Roofings (decorated) 2) Flooring (marble finish) 3) Tiles used as wall products used in different designs & castings. The artificial marble tiles are gaining varied application in building project, which are developing very fast. Market Outlook India possesses a wide spectrum of dimensional stones that include granite, marble, sandstone, limestone, slate, and quartzite, spread out all over the country. India is also amongst the largest producer of raw stone material and the sectors is quite developed and vibrant in the South, as well as in Rajasthan and Gujarat, with a dedicated resource of entrepreneurs. India also has an indigenous resource of machinery and tool manufacturers which cater well to the demands of this sector. Marble deposits can be found in various parts of India with economically high deposits concentrated in the states of Gujarat, Madhya Pradesh, Rajasthan, Haryana and Andhra Pradesh. New varieties of marbles are found and are gradually being developed in Bihar, Jammu & Kashmir, Sikkim, Maharashtra, Uttar Pradesh and West Bengal Rajasthan has a huge concentration of marble with reserves dissipated in various districts of Nagaur, Udaipur, Rajsamand, Banswara, Dungarpur, Jaipur, Sirohi, Bhilwara, Ajmer, Bundi, Alwar and Pali. The different colors found in Rajsthan marbles are Makrana Albeta White, Green, Makrana Kumari White, Makrana Dungri White, Jhiri Onyx, Phalodi Pink, Ambaji White, Indo-Italian, Babarmal Pink, Bhainslana Black, Forest Green, Forest Brown, Agaria White. Demand for marble is rising in the construction industry due to its esthetics such as beauty and sculpture. Rapid growth in the construction industry in several developing regions across the world is likely to propel the demand for marble in the near future. Marble not only serves the decorative purpose, but is also functionally used as filler for concrete aggregate, stairs, pavements, floor coverings, and external walls in the construction industry. Marble is often associated with luxury and extravagance; hence, it is employed for decoration purposes in various lavish buildings and monuments such as hotels, theatres, temples, churches, memorial buildings, and tombs. This is anticipated to fuel the demand for marble in the near future. Use of marble is not limited to construction and architectural applications. Marble is also used in ground form as calcium supplement to farm animals; soft abrasive material for grinding application; manufacture of antacid and acid-neutralizer; and also as soil enhancer. These applications are projected to propel the demand for marble during the forecast period. Construction is the major consumer of marble; the stone is used in applications such as laying pavements, stairs, kitchen platforms, flooring, sculpture, and external walls. The Indian tiles industry is all set for a big jump with projected value and volume CAGR of 7.5% and 11.5% respectively from FY16 to FY18. The share of organized players is expected to increase due to the use of superior technology, innovation and higher marketing spend resulting in higher margins, profitability. The construction industry is a major contributor towards India’s GDP, both directly and indirectly. It employs 33 million people, and any improvements in the construction sector affect a number of associated industries such as cement, steel, technology, skill-enhancement, etc. By FY20, construction equipment industry’s revenue is estimated to reach to US$ 5 billion. Revenues increased at a CAGR of 8.38 per cent during FY07- 14 and is further estimated to rise at a CAGR of 2.34 per cent between FY07-20, owed to the rapid infrastructure development, undertaken by the Government of India. In FY16, India construction equipment industry grew at a YoY of around 3.45 per cent over the previous year. Construction equipment forms around seven to eight per cent of gross domestic product (GDP) and gives employment to more than 30 million people in the country. It also accounts for more than 60 per cent in total infrastructural investment. Tags Artificial Marble Production Process, Artificial Marble Production, Artificial Marble Manufacturing Process, Artificial Marble Making Business, Manufacturing of Artificial Marble, Artificial Marble Tiles Manufacturing Plant, Processing of Artificial Marble Tile, Artificial Marble Stone Production, Process for Making Artificial Marble, Cultured Marble Manufacturing, Artificial Marble Production Plant, Marble Manufacturing Plant, Artificial Marbles Manufacture, Manufacturing of Artificial Stones, Cultured Marble Making Business, Project Report on Artificial Marble Production, Production of Artificial Marble Tiles, Cultured Marble Manufacturing Process, How to Manufacture of Artificial Marble Tiles, Cultured Marble Tile Processing Plant, Cultured Marble Production Factory, Cultured Marble Production, Artificial Marble Tiles Production, How to Start Tiles Manufacturing or Marble Manufacturing Business, Starting a Cultured Marble Factory, Starting Marble Factory, Marble Factory Business Plan, Manufacturing of Marbles and Tiles Factory Setup Costs, Artificial Marble Tiles Manufacturing Business Opportunity, Marble Factory Business Plan, Cultured Marble Manufacturing Unit, Cultured Marble Manufacturing project ideas, Projects on Small Scale Industries, Small scale industries projects ideas, Cultured Marble Manufacturing Based Small Scale Industries Projects, Project profile on small scale industries, How to Start Cultured Marble Manufacturing Industry in India, Cultured Marble Manufacturing Projects, New project profile on Artificial Marble Tiles Production industries, Synthetic Marble Manufacturing Industry Project Report on Cultured Marble Manufacturing Industry, Detailed Project Report on Artificial Marble Tiles Production, Project Report on Artificial Marble Tiles Production, Pre-Investment Feasibility Study on Artificial Marble Tiles Production, Techno-Economic feasibility study on Artificial Marble Tiles Production, Feasibility report on Artificial Marble Tiles Production, Free Project Profile on Artificial Marble Tiles Production, Project profile on Artificial Marble Tiles Production, Download free project profile on Artificial Marble Tiles Production, Startup Project for Artificial Marble Tiles Production, Synthetic Marble Tiles Production
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Plaster of Paris Bandages

Plaster bandages are used in the medical sector, for manufacturing sterile plaster bandages, limb supports, medical prosthesis and hearing aids. In this domain, our plasters are chosen for their excellent quality and grade, and capacity to accurately reproduce limbs, both in shape and dimension. Bandages are manufactured through a process involves soaking a woven fibre material in a plaster solution, which is subsequently dried. Plaster bandages are fast and practical to use; soaked in water, the moistened bandage is applied to the limb, hardening rapidly, to form a resistant casting, which does not lose shape.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Basic Chromium Sulphate

Chromium (III) sulfate usually refers to the inorganic compounds with the formula Cr2 (SO4)3.x (H2O), where x can range from 0 to 18. Additionally, ill-defined but commercially important "basic chromium sulfates" are known. These salts are usually either violet or green solids that are soluble in water. It is commonly used in tanning leather. Chromium (III) Sulfate is an inorganic sulfate with CAS Number of 10101-53-8 and molecular weight of 392.18 g/mol. Chromium Sulfate is famously used as a tanning agent for leather manufacturing. Chromium is an important element that crafts this compound. Its oxidation state ranges from -2 to +6 with +3 is the most common state as it can be found in nature and used as a tanning agent. Chromium is relatively denser than water with specific gravity of 1.77 and can be combined with various non-metals with high electro negativity (oxygen, fluorine, chlorine) and polyatomic anions such as nitrate, sulfate, etc. Most chromium compounds have bright colour
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Diamond & Gem Cutting / Polishing

Diamond is a solid form of carbon with a diamond cubic crystal structure. At room temperature and pressure it is metastable and graphite is the stable form, but diamond almost never converts to graphite. Diamond is renowned for its superlative physical qualities, most of which originate from the strong covalent bonding between its atoms. In particular, it has the highest hardness and thermal conductivity of any bulk material. Those properties determine the major industrial applications of diamond in cutting and polishing tools and the scientific applications in diamond knives and diamond anvil cells. Global industrial diamond market was worth over USD 20 billion in 2014. The U.S. and Africa are major diamond producers and account for majority of the share in the market. 40% of the overall materials produced are in the form of diamond powder, which is priced in the range of USD 4,500 to USD 7,500 per kg. Increasing demand for abrasives in major end-use industries is expected to drive the overall market demand. Synthetic industrial diamonds are preferred over natural forms as their physical properties can be customized as per requirement. Surge in demand for industrial diamonds is balanced by the enormous supply of synthetic diamonds. Industrial diamonds are mainly used as cutting, grinding, polishing, and lapping tool. Diamonds used in ornaments are verified on the basis of the cut and color, whereas these products are valued on the basis of their strength, resistibility towards heat & corrosion, and conductivity towards thermal energy. A gemstone (also called a gem, fine gem, jewel, precious stone, or semi-precious stone) is a piece of mineral crystal which, in cut and polished form, is used to make jewelry or other adornments. However, certain rocks (such as lapis lazuli, opal, and jade) or organic materials that are not minerals (such as amber, jet, and pearl) are also used for jewelry and are therefore often considered to be gemstones as well. Most gemstones are hard, but some soft minerals are used in jewelry because of their luster or other physical properties that have aesthetic value. Rarity is another characteristic that lends value to a gemstone. The global demand for gemstones has been significant owing to consumers opting for purchasing medium priced gem products via certain platforms such as home shopping through television marketing. While the mid-ranging consumers prefer towards purchasing discounted products, top consumers are opting towards investing in jewelry and gems. Moreover, certain factors such as fashion designers focusing towards developing innovative jewelry products as well as manufacturers becoming vertically integrated involved in developing gemstones as well as jewelry are contributing towards the growth of the gemstones market.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Blue Detergent Powder

A detergent is a surfactant or a mixture of surfactants with cleaning properties in dilute solutions. These substances are usually alkyl benzene sulfonates, a family of compounds that are similar to soap but are more soluble in hard water, because the polar sulfonate (of detergents) is less likely than the polar carboxylate (of soap) to bind to calcium and other ions found in hard water. In most household contexts, the term detergent by itself refers specifically to laundry detergent or dish detergent, as opposed to hand soap or other types of cleaning agents. Detergents are commonly available as powders or concentrated solutions. Detergents, like soaps, work because they are amphiphilic: partly hydrophilic (polar) and partly hydrophobic (non-polar). Their dual nature facilitates the mixture of hydrophobic compounds (like oil and grease) with water. Because air is not hydrophilic, detergents are also foaming agents to varying degrees. Detergents are available in three forms, namely powder detergent, bar detergent and liquid detergent. Powder detergents are widely accepted by Indian consumers and dominate the industry. Even though detergent bars are still used in rural areas, they are fast disappearing from the market because of ineffectiveness. The detergent industry is an international industry which has been increasing by multiple percents every year. It is an integration of diverse companies that are fundamentally engaged in manufacturing synthetic organic detergents, inorganic alkaline detergents, and crude and refined glycerin from vegetable oils and animal fats. The industry is further expected to grow in both the industrialized as well as in the developing nations.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Gypsum Plaster Board

Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Gypsum plaster boards are selected for use according to their type, size, thickeners and edge profit. The Boards may be used for example to provided dry lining finishes to masonry walls, to ceilings etc. The Indian market for Gypsum Plaster Board is expected to reach about 333.64 million m2 by 2021 from 221.75 million m2 in 2016, The Gypsum plasterboard global market size is estimated to grow from USD 18.07 Billion in 2016 to USD 23.85 Billion by 2021, at a CAGR of 5.7% between 2016 and 2021.Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • B P B India Gypsym Ltd. • F C I Aravali Gypsum & Minerals India Ltd. • I D L Buildware Ltd. • I D L Salzbau (India) Ltd. • Jath Wind Energy Pvt. Ltd. • MytrahVayu (Manjira) Pvt. Ltd.
Plant capacity: Gypsum Plaster Board: 13333 Sq.mt./DayPlant & machinery: Rs. 476 lakhs
Working capital: -T.C.I: Cost of Project: Rs 3394 lakhs
Return: 34.00%Break even: 33.00%
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Bauxite Calcination (by Rotary Kiln with Fine Grinding Ball Mill)

Calcined bauxite is an important raw material for two main markets: refractories and abrasives.Bauxite is a naturally occurring, heterogeneous material comprised primarily of one or more aluminum hydroxide minerals plus various mixtures of silica (SiO2), iron oxide (Fe2O3), titaniai (TiO2), alumino silicates (clay, etc.), and other impurities in trace amounts. India currently imports 60% of its Calcined Bauxite from China. Spurred by expansion of domestic steel production, a scarcity of acceptable quality of bauxite from China and raising import cost, drives are now under way in India to produce high grade bauxite from domestic bauxite sources.Global Calcined Bauxite Market was valued at $16,680 million in 2016, and is expected to reach $29,648 million by 2023. Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Bombay Minerals Ltd. • Gujarat Bauxite Ltd. • Gujarat Mineral Devp. Corpn. Ltd. • Hind AluminiumInds. Ltd. • IntelliproAviatech Ltd. • M M T C Ltd.
Plant capacity: Calcined Bauxite: 40 MT/dayPlant & machinery: Rs. 219 lakhs
Working capital: -T.C.I: Cost of Project: Rs766 lakhs
Return: 26.00%Break even: 56.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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