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Calcined Coke (By using Horizontal Kiln) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Petroleum coke is a dark form of carbon, produced from the thermal decomposition and polymerization of heavy liquid hydrocarbons that are derived from crude oil. Petroleum coke is employed for number of purposes, but its main industrial use is in the manufacture of carbon electrodes for the refining of aluminium. There is a large demand of petroleum coke in the metallurgical industry, specially in the steel industry. Around 60% of petroleum coke is being imported and 40% is fulfilled by domestic production. On this basis it is concluded that there is very good scope for this industry.
Plant capacity: 15 MT/DayPlant & machinery: 164 Lakhs
Working capital: -T.C.I: 526 Lakhs
Return: 42.00%Break even: 46.00%
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Petroleum Coke - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

It is dark solid form of carbon, produced from the thermal decomposition and polymerization of heavy liquid hydrocarbons that are derived from crude oil. It is stable, non reactive under normal condition and does not polymerize. It is mainly used in metal production and as a fuel. It is also used as a carbon source in the production of titanium dioxide, various steel alloys and as carbon anode in the production of direct current batteries. Due to its wide range of uses its demand is increasing day by day. The new entrepreneur can enter in this project.
Plant capacity: 30.00 MT/day Plant & machinery: Rs. 271 Lacs
Working capital: -T.C.I: Rs. 1386 Lacs
Return: 49.00%Break even: 39.00%
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Metallurgical Coke Plant for Coking Coal

Metallurgical coal is a special type of coal used to make metallurgical coke. There are two types of metallurgical coal used to make coke: hard coking coal and semisoft coking coal. According to Grande Cache Coal, these types of coal are ideal for coke because they melt, swell and re-solidify when placed into a superheated furnace. These types of coal also have have low levels of impurities. Metallurgical coke is made from low ash, low sulfur bituminous coal, with special coking properties, which is inserted into ovens and heated to 1000F to fuse fixed carbon and inherent ash and drive off most of the volatile matter. Metallurgical coal is distinguished by the strong low-density coke produced when the coal is heated in a low-oxygen environment to reduce mineral impurities (e.g. less sulfur, phosphorus). On heating, the coal softens, and volatile components evaporate and escape through pores in the mass. On cooling, the resultant coke has swollen, becoming a larger volume. The coking ability of coal is somewhat correlated with its physical properties such as its rank, but laboratory testing is required to completely evaluate the coking ability of the coal. There has been rising demand for metallurgical coke from the iron, steel and power generation industries. Metallurgical coke is formed by destructive distillation of a special blend of bituminous coal in the absence of air or oxygen. In order to produce metallurgical coke, the coal is heated into ovens at specific temperature to produce low sulphur, low phosphorus coke. Coke is made by destructive distillation of a blend of selected Bituminous coals (called Coking coal or Metallurgical coal) in special high temperature ovens in the absence of oxygen until a greater part of the volatile matter is driven off. The global metallurgical coke market is anticipated to be dominated by Asia Pacific region with China leading the market both in terms of production and consumption. India is also anticipated to witness sound growth in demand for metallurgical coke owing to the rapid growth in the iron and steel industry in the country.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Low Ash Metallurgical Coke Plant

Metallurgical coke is made from low ash, low sulfur bituminous coal, with special coking properties, which is inserted into ovens and heated to 1000F to fuse fixed carbon and inherent ash and drive off most of the volatile matter. The final product is a nearly pure carbon source with sizes ranging from basketballs (foundry coke) to a fine powder. Metallurgical coal is a special type of coal used to make metallurgical coke. There are two types of metallurgical coal used to make coke: hard coking coal and semisoft coking coal. According to Grande Cache Coal, these types of coal are ideal for coke because they melt, swell and re-solidify when placed into a superheated furnace. These types of coal also have low levels of impurities. A third type of metallurgical coal, PCI, is sometimes used in steel or iron making to replace more-expensive coke, indicates Grande Cache Coal. There has been rising demand for metallurgical coke from the iron, steel and power generation industries. Metallurgical coke is formed by destructive distillation of a special blend of bituminous coal in the absence of air or oxygen. In order to produce metallurgical coke, the coal is heated into ovens at specific temperature to produce low sulphur, low phosphorus coke. Metallurgical coke is used for applications which requires high quality, tough and highly resistant form of carbon. One of the major challenge faced by the global metallurgical coke market is the use of substitutes such as oils, plastics amongst others as replacement for reducing agent and fuel for the iron and steel production plants. Additionally, there has also been increase in use of materials such as recycled tires or waste tire as an additive with coal for the manufacture of metallurgical coke. The global metallurgical coke market is anticipated to be dominated by Asia Pacific region with China leading the market both in terms of production and consumption. India is also anticipated to witness sound growth in demand for metallurgical coke owing to the rapid growth in the iron and steel industry in the country.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Smokeless Coke/Soft Coke (De-Carbonised)

Smokeless fuels do not produce smoke when burned. Smokeless fuels are usually solid fossil fuels, such as: anthracite, coke, and charcoal. Coke and charcoal are produced, respectively, through heating bituminous coal and biomass (e.g. wood) in the absence of air. Features: • High level of purity • Accurate composition • Environment-friendly
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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