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Urea Formaldehyde Resin (Powder) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

The major applications of these resins are in adhesives, chip board making, paper industry, surface coatings, moulding powders, laminated plastics and miscellaneous. They have the advantage of initial water solubility, non flammability, hardness, resistance and absence of colour in cured polymers. Absence of colour makes them suitable for production of beautiful translucent shades of any colour. UF resin powder is used in button moulders, bottle caps, table ware crockery, switch grears etc. Demand is more than production hence consumption of UF resin is increasing day by day. This is a profitable industry, the raw materials and machinery being indigenously available. New entrepreneurs may enter UF resin production to reduce the gap between demand and supply.
Plant capacity: 1 Ton/ DayPlant & machinery: Rs. 7 Lakhs
Working capital: Rs. 18 LakhsT.C.I: Rs. 36 Lakhs
Return: 48.14%Break even: 54.96%
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FORMALDEHYDE FROM METHANOL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Formaldehyde or formic Aldehyde, HCHO, the simplest of the aliphatic aldehydes, is a colourless gas. It is met with in commerce in the form of its aqueous solution, under the name Formalin, Formaldehyde etc. The manufacture of formaldehyde in India was under taken by the Industrial Chemical works. It is used as an antiseptic and disinfectant for surgical purposes, in the manufacture of phenol-formaldehyde and urea-formaldehyde resins, in the plastic industry. It is used for the preparation of anatomical and biological specimens as it renders protein hard and insoluble. It is also used in the manufacture of synthetic dyestuff and in silvering mirror. The most important use of formaldehyde and its polymers is in the manufacture of phenolic and urea melamine resins. This use accounts for over 70% of formaldehyde production in U.S.A. At present, there are almost 20 units manufacturing formalin. The total demand for formalin from all these end-uses is estimated to increase around 3,35,000 tonnes. It will be profitable for the new entrants to invest in this project.
Plant capacity: 15 MT/Day Plant & machinery: 72 Lakh
Working capital: N/AT.C.I: 339 Lakh
Return: 50.00%Break even: 40.00%
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Non-Formaldehyde Dye Fixing Agent for Reactive Dyes

Dyes and pigments are the most important colorants used to add a color or to change the color of something. They are widely used in the textile, pharmaceutical,food, cosmetics, plastics, paint, ink, photographic and paper industries. Dyes are colored substances which are soluble or go into solution during the application process and impart color by selective absorption of light. Dye Fixing Agent (DFA) is a cationic dye-fixing agent, which improves the wet fastness of dyed or printed cotton cellulosic good on which direct reactive or after copper able dyes are used.DFA is stable in hard water. Dilute acids, and low electrolyte concentrations. It is precipitated in presence of strong alkalies and salts of mineral acids. Weakly acidic solution improves the stability of DFA towards salts. DFA is not compatible with anionic products but cationic softness can be used the same bath. Dye fixing agent prevents the fabrics from color fading by washing, etc, by bonding chemically with unfixed excess dye on the fabrics.The imperative need of textiles in every aspect of life has been the premise for the growth of the global textile chemicals market.Coloring of fabrics, yarns and fibers is a crucial process in textile manufacturing. Textile dyes, therefore, represent an important chemical feedstock in textile production.As a whole it is a good project for new entrepreneurs to invest. Few Indian Major Players are as under • WorldtexSpeciality Chemicals • Rung International • K-Tech (India) Limited • Fineotex Chemical Limited
Plant capacity: AluminiumSulphate : 180,000 Kgs/annum Biphenyl or Diphenyl : 180,000 Kgs/annumPlant & machinery: 19 lakhs
Working capital: -T.C.I: Cost of Project : Rs 52 lakhs
Return: 25.00%Break even: 71.00%
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Formaldehyde

Formaldehyde (systematic name methanal) is a naturally occurring organic compound with the formula CH2O (H-CHO). It is the simplest of the aldehydes (R-CHO). The common name of this substance comes from its similarity and relation to formic acid. Formaldehyde is an important precursor to many other materials and chemical compounds. In 1996, the installed capacity for the production of formaldehyde was estimated to be 8.7 million tons per year. It is mainly used in the production of industrial resins, e.g., for particle board and coatings. The demand for formaldehyde is continuously rising due to its increasing use in the production of various resins. These resins are being used in various industries for manufacturing purpose. Formaldehyde is also being used in producing home building products. Formaldehyde is also known for its preservative and anti-bacterial properties. Hence, medical laboratories and some consumer products are also using formaldehyde as a preservative. The global consumption of formaldehyde is increasing as it is being used on a large scale for construction and remodeling activity and furniture production. Due to the excellent thermal and chemical resistance, formaldehyde-based resins are being used in manufacturing airplane and automobile parts. Formaldehyde is also being used in manufacturing anti-infective drugs, hard-gel capsules, and vaccines. The global formaldehyde market has been segmented into application, derivatives, end use, and region. On the basis of derivatives, Urea Formaldehyde (UF) resins and concentrates is likely to witness the highest growth in terms of volume throughout the forecast period from 2017 to 2026. Based on the application, the market is further segmented into resins, drying agents, plasticizers, solvents, fibers, and other chemical intermediaries. Formaldehyde is expected to find the largest application in resins during 2017-2026.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Hexamine from Formaldehyde

Hexamine is a reaction product of formaldehyde and ammonia widely employed in the production of thermosetting plastic materials. This product is usually obtained by evaporating a mixture of an aqueous solution of formaldehyde and ammonia, by a batch process. Batch processes are quite uneconomical and a Suitable continuous process wherein satisfactory yields are obtained has long been sought. Formaldehyde is also being used in producing home building products. Formaldehyde is also known for its preservative and anti-bacterial properties. Hence, medical laboratories and some consumer products are also using formaldehyde as a preservative. ? The global consumption of formaldehyde is increasing as it is being used on a large scale for construction and remodeling activity and furniture production. Due to the excellent thermal and chemical resistance, formaldehyde-based resins are being used in manufacturing airplane and automobile parts. Formaldehyde is also being used in manufacturing anti-infective drugs, hard-gel capsules, and vaccines.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Melamine formaldehyde Powder

Melamine resin or melamine formaldehyde (also shortened to melamine) is a hard, thermosetting plastic material made from melamine and formaldehyde by polymerization. It is then used to cross-link with alkyd, epoxy, acrylic, and polyester resins, used in surface coatings. Melamine-formaldehyde resins in partially condensed form, herein referred to as melamine-formaldehyde precondensates, are widely used in finishing of textiles. They are commonly applied to the textiles in an aqueous medium. Such resins are commonly produced by condensing melamine and formaldehyde in the presence of methanol under reflux conditions. The reaction between the melamine and formaldehyde is exothermic and diflicult to control so as to form chiefly the desired trior tetramethylol melamine. Melamine formaldehyde is a synthetic resin manufactured by reacting melamine with highly reactive formaldehyde gas under alkaline conditions. Melamine formaldehyde resin is generally compared with urea-formaldehyde resin with respect to its processing and applications, however it is harder, stronger and offers even better resistance to chemicals, moisture, heat, electricity and scratching, compared against urea-formaldehyde. It is referred as thermosetting polymer or amino resins, exhibits excellent value added properties such as low density, thermal stability, high gloss, transparency, and light fastness. Owing to its value added properties, melamine formaldehyde has found great industrial applications in fire retardants, surface coatings, plywood, particleboard, adhesive, molding compounds and laminates among others. Global Melamine Formaldehyde Market size is expected to reach $687 million by 2022 from $430 million in 2015. It is anticipated to grow at a CAGR of 6.9%. Melamine formaldehyde is a synthetic resin obtained by chemical combination of melamine. It is a translucent solid made from urea and formaldehyde, a highly reactive strong smelling gas derived from methane. The reaction product of melamine, urea, and related compounds with formaldehyde are called amino lasts. The hardness and chemical & moisture resistance quality of melamine resin is attributed to its complex and interlinked polymer structure. Melamine resin or Melamine formaldehyde is an organic, heterocyclic compound made from polymerizing melamine and formaldehyde to form a hard, thermosetting plastic material. Melamine when in its butylated form is dissolved in xylene and n-butanol. Nitrogen being a major constituent in the melamine structure makes melamine formaldehyde extremely flame retardant by nature. Melamine formaldehyde is formed by cross-linking this product with other products such as epoxy, acrylic, alkyd, and polyester resins. MF has some beneficial physical characteristics over Urea resins. It is moisture-resistant, hard, and stronger than urea formaldehyde. Global melamine formaldehyde market is anticipated to observe vigorous development over the forecast period owing to increase in demand from a range of end-use market applications. The properties of melamine formaldehyde such as resistance to water, fire, UV and light is slated to aid the overall market considerably over the forecast period.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Liquid Urea-Formaldehyde Resin for Wood Application

Urea-formaldehyde resin is a major commercial adhesive, especially within the forest products industry. It offers a number of advantages when compared with other adhesive systems. Urea-formaldehyde resins are the most prominent examples of the class of thermosetting resins usually referred to as amino resins. The use of urea-formaldehyde resins as a major adhesive by the forest products industry is due to a number of advantages, including low cost, ease of use under a wide variety of curing conditions etc. The urea-formaldehyde market is expected to register a CAGR of 6.9% between 2018 and 2023. The market is expected to be augmented by growing demand for resins in the automotive. Furthermore, the increase in demand for UF resins is further propelled by the long shelf life and less maintenance costs.This facilitates the development of new technologies and ensures a high quality product. COST ESTIMATION CAPACITY Liquid Urea-Formaldehyde Resin : 8 MT/day Plant & Machinery : Rs. 71lakhs Cost of Project : Rs. 209 lakhs Rate of Return : 29% Break Even Point : 79%
Plant capacity: Liquid Urea-Formaldehyde Resin: 8 MT/dayPlant & machinery: Rs.71 lakhs
Working capital: -T.C.I: Cost of Project: Rs. 209 lakhs
Return: 29.00%Break even: 79.00%
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Liquid Urea-Formaldehyde Resin Manufacturing Industry

Liquid Urea-Formaldehyde Resin Manufacturing Industry. Urea-Formaldehyde (UF) Resins for Wood Urea-formaldehyde (UF) resin, one of the most important formaldehyde resin adhesives, is a polymeric condensation product of formaldehyde with urea, and being widely used for the manufacture of wood-based composite panels, such as plywood, particleboard, and fiberboard. In spite of its benefits such as fast curing, good performance in the panels (colorless), and lower cost; formaldehyde emission (FE) originated from either UF resin itself or composite products bonded by UF resins is considered a critical drawback as it affects human health particularly in indoor environment. Urea-formaldehyde resins are widely used in industry as binders for the production of bonded wood products, particularly particle board, plywood, and various fibreboards. Urea formaldehyde resin is a non-transparent, cross-linked thermoset resin or plastic obtained by chemical combination of urea and formaldehyde. It offers properties such as high tensile strength, flexural modulus, scratch resistance, high heat distortion temperature, low water absorption, mold shrinkage, high surface hardness, elongation at break, and volume resistance urea formaldehyde resins are used as adhesives in various end-use industries. Urea formaldehyde resin is a rigid odorless synthetic material that is used in electrical fittings, adhesives, laminates, and finishes for textiles. These resins are economically cost-effective than other resins such as phenol-formaldehyde resins. This makes it more popular among industries such as textiles, papers, and foundry. The urea formaldehyde resin market is expected to expand at a significant pace during the forecast period. Market Outlook The global urea formaldehyde resin market is expected to reach a value of $9.3 billion by 2019 and is projected to grow at a CAGR of 7.3% between 2014 and 2019. The global urea formaldehyde resin market is driven by the growing demand from furniture industry and increasing consumption by end use applications, such as plywood, medium density fiberboard, adhesives and coatings, and particle board. The urea formaldehyde market is a double-digit billion dollar industry and is expected to grow at very impressive rate during the forecast period. The UF resin are economically cost-effective in nature than other resin such as phenol-formaldehyde resins, thus making it more popular among industries such as textiles, papers, foundry etc. The automotive industry is one of the fastest growing industries in the world and is directly related to the UF resins industry. The rapid growth of the automotive industry, especially in the Asia-Pacific and the Middle East & Africa region, is driving the demand for UF resins, owing to its diverse and various applications. The consumption of resins has expanded constantly in the past decade and currently contributes a significant amount. The above factors is likely to have a deep impact on the global UF market in the coming years. Particle boards have largest market share globally due to the increase in the demand from the furniture industry. The advantages associated with particleboards, like easy availability, low cost, and excellent thermal property make them ideal for furniture manufacturing industry. Additionally, increasing perception in automobiles and consumer appliances industry is further favoring the market throughout the forecast period. Based on application, the urea formaldehyde resin market can be segmented into automobiles, electrical appliance, home appliances (furniture), agriculture, and others. Adhesives are used to glue wood together in industries that deal in textile, paper, foundry sand molds, wrinkle resistant fabrics, cotton blends, rayon, corduroy, etc. Urea formaldehyde resin glues are used in the aircraft industry for gluing plywood and wooden aircraft structures. It is also primarily used in electrical appliances for casing. Urea formaldehyde resin is used in agricultural field as a source of nitrogen fertilizer to increase the productivity of crops. Formaldehyde and its resins are used in various building construction materials such as pressed wood products. Urea formaldehyde is used as an adhesive in these construction materials. It is mixed while constructing home walls, which acts as an insulating agent. The global construction material market is expected grow during the forecast period. This growth is witnessed due to the growing government expenditure on infrastructure and expansion of commercial and real estate market. Therefore, as the demand for construction material is growing in the global market, the consumption of urea formaldehyde will also be accelerated during the forecast period. Tags #Urea_Formaldehyde_Resins_Production, #How_to_make_Urea_Formaldehyde_Resin, #Manufacturing_of_Urea_Formaldehyde_(UF)_Resin, #Manufacture_of_Urea_Formaldehyde_Resin, #Urea_Formaldehyde_Manufacturing_Process, #Urea_Formaldehyde_Resin_Manufacturing_Process_Pdf, Process for Preparation of Urea-Formaldehyde Resins, Urea-Formaldehyde Resins, Liquid Urea-Formaldehyde Resin, Liquid Urea-Formaldehyde Resin for Wood Application, Preparation of Urea Formaldehyde Resin Pdf, Urea Formaldehyde Resin Preparation PPT, Urea Formaldehyde Resin Formula, Urea Formaldehyde Resin Liquid, Urea-Formaldehyde (UF) Resins, Industrial Production of Urea-Formaldehyde (UF) Resins, Application of Urea-Formaldehyde Resin Liquid, Process for Manufacturing Urea/Formaldehyde Resins, Urea Formaldehyde Resins Manufacture, Urea-Formaldehyde Resin Production Process, Urea Formaldehyde Resin Plant, Urea Formaldehyde Liquid Resin, #Project_Report_on_Urea_Formaldehyde_Resins_manufacturing_Industry, #Detailed_Project_Report_on_Urea_Formaldehyde_Resin_Production, Project Report on Urea-Formaldehyde Resins Production, Pre-Investment Feasibility Study on Urea-Formaldehyde Resins Production, Techno-Economic feasibility study on Urea-Formaldehyde Resin Production, #Feasibility_report_on_Urea_Formaldehyde_Resin_Production, Free Project Profile on Urea-Formaldehyde Resins Production, #Project_profile_on_Urea_Formaldehyde_Resins_Production, Download free project profile on Urea-Formaldehyde Resins Production, Urea Formaldehyde Resin Liquid form
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Non-Formaldehyde Dye Fixing Agent Production for Reactive Dye

Non-Formaldehyde Dye Fixing Agent Production for Reactive Dye. Business Opportunities in Textile Auxiliaries for Startup A dye Fixing Agent includes good capability with cross linking agents without promoting dye bleeding. It is generally used after completing the dyeing or in printing paste. At present, color fixing agent can be divided into cationic fixing agent, resin type fixing agent (containing formaldehyde resin type fixing agent containing polyamine resin type fixing agent) and cross linking reaction type fixing agent. The dye-fixing agent is applied to the dyed or printed substrate by an exhaust process or by alternative methods, such as padding, spraying, dipping, etc., Application of the dye-fixing agent to the substrate to be finished, may take place either, after the dyed substrate has been removed from the dye bath and has been rinsed, or after the dyed and rinsed substrate has undergone an intermediate drying step. Dye Fixing Agent find wide application as fixing agents for direct as well as reactive dyestuffs on cellulose fiber. Further, these are also used for bringing necessary improvements in rubbing fastness of direct colors to light and washing. Dye fixing agents are of considerable interest in the art of textile coloring, and numerous dye fixing agents have been used and/or proposed in the past. One class of well known dye fixing agents employs formaldehyde as a starting material. List of Dye Fixing Agent Manufacturers in India: • L. N. Chemical Industries • Rung International, Mumbai • ArihantDyechem • Pacific Texchem Private Limited • Americos Industries Inc. • AbhBiochem Private Limited • Snow Chemical Industries Pvt Ltd • VexentDyeaux India Pvt. Ltd. • SiddhivinayakDyechem Pvt. Ltd. • Sigma Chemical Industries Market Outlook Global Dye Fixing Agents market size will increase to Million US$ by 2025, from Million US$ in 2017, at a CAGR of during the forecast period. Textile Chemicals Market Textile chemicals are significantly used in home furnishings in the building & construction industry. Rise in expenditure on home furnishings is anticipated to propel the textile chemicals market during the forecast period. Demand for home furnishings is rising in Asia Pacific owing to a rapidly increasing middle class and a booming housing market. Moreover, fashion sensitivity toward household furnishing has improved in countries in the region. Global textile chemical market is expected to reach $27,560 million by 2022 from $21,770 million in 2015, and, growing at a CAGR of 3.4% from 2016 to 2022. The report encompasses textile chemicals market analysis in terms of product type and applications. The significant impacting factors in the textile chemicals industry include development of apparel industries due to increase in demand for consumers and growth in population. Along with these factors, the market is influenced by the increase in demand for home furnishing products, evolution of environmental friendly chemicals required by textiles industries, and development of packaging industries, which require large textile chemicals. The textile chemicals market growth is decreasing considerably. The market, which is in its mature stage; however, its contribution to the global market would increase significantly within the next few years. Adverse effects of chemicals on environment and stringent regulations imposed on the chemicals are the major limitations for utilizing textile chemicals. However, recent innovations, which embed introduction of innovative ideas of anti-microbial, luxurious, and stain-resistant fabrics, thus allowing chemicals to reach a wider segment of audiences. Numerous players are stepping in the textile chemicals market with innovative products. Emerging technology such as establishment of sterilized textiles is expected to increase the competition in the years to come. In future, the textile chemicals industry in the world will turn concentrated. The world textile chemicals consuming market will still has a certain amount of growth. Global competition is likely to turn to the relationship of competition and cooperation. With the development of economy, textile chemicals have huge market potential in the future. Owing to the increasing of demand in textile chemicals products, the world textile chemicals capacity will continue to expand. Asia Pacific is leading market for textile chemicals industry by revenue which accounted over half of the gross revenue in the world over the past couple of years. Increasing government initiatives in countries like India to retain healthy growth in textile industry is one of the driving factors of this market. The fast growing markets like China, Vietnam, Bangladesh and Malaysia in textile industry are triggering the demand for textile chemicals market. Textile Chemicals Market in India Textile chemicals market in India is projected to cross US$ 2.5 billion by 2021. Rising global as well as domestic demand for high quality textile products, growing textile production, favorable government policies and increasing garments sourcing from India by international brands are boosting demand for textile chemicals in the country. Textile chemicals are used during the processing of textiles, and are broadly classified as auxiliaries and colorants. By 2018, auxiliaries are expected to hold a major market share of the Indian textile chemicals market because of the growing domestic and international demand for quality textiles and technical textiles. The market for auxiliaries will also grow with the rising textile exports to markets such as the US and Western Europe which demand high quality products. Textile chemicals application segments are classified into apparels, home furnishings/textiles and industrial textiles. Of these, the apparel segment is projected to account for the largest market share by 2018. This can be attributed to the increasing demand for fashionable and eco-compatible products. Apart from this, rising disposable income and increasing living standards are expected to significantly augment demand for textile chemicals in India over the next five years. On the basis of product type, India textile chemicals market has been segmented into two categories, namely, colorants and auxiliaries. In addition, increasing investments by the industry players for the development of eco-friendly chemicals will also contribute to the growth of the India textile chemicals market. However, there are certain factors which have the potential to refrain the growth in demand for textile chemicals in India. Lack of differentiation in textile chemicals produced by multinational companies &domestic manufacturers and high fragmentation in the industry which is lowering the bargaining power of the suppliers are the factors posing a challenge to growth in demand for textile chemicals in the market. Tags #Production_of_Dye_Fixing_Agent, #Dye_Fixing_Agents, #Dye_Fixing_and_Washing_Agents, Color Fixing Agent for Dye, #Production_of_Non_Formaldehyde_Dye_Fixing_Agent_for_Reactive_Dye, Dye Fixing Agent Manufacturing Process, Fixing Agent Manufacture, Textile Dyes and Chemicals, #Formaldehyde_Based_Dye_Fixing_Agent, Textile Dyeing Industry, Non-Formaldehyde Dye Fixing Agent Manufacturing Business, Formaldehyde Based Dye Fixing Agent, #Non_Formaldehyde_Dye_Fixing_Agent_Production, Non Formaldehyde Dye Fixing Agent, #Reactive_Dye_Fixing_Agent, Textile dye-fixing agents, Dye Fixing Agent Manufacture, Project Report on Dye Fixing Agent Manufacturing Process, #Project Report on Non-Formaldehyde Dye Fixing Agent Manufacturing Business Industry, Detailed Project Report on Non-Formaldehyde Dye Fixing Agent Manufacturing Business, Project Report on Non-Formaldehyde Dye Fixing Agent Manufacturing Business, Pre-Investment Feasibility Study on Textile Dyeing Industry, #Techno_Economic_feasibility_study_on_Production_of_Dye_Fixing_Agent, #Feasibility_report_on_Textile_Dyeing_Industry, Free Project Profile on Production of Dye Fixing Agent, Project profile on Non-Formaldehyde Dye Fixing Agent Manufacturing Business, Download free project profile on Non-Formaldehyde Dye Fixing Agent Manufacturing Business, Textile Chemicals, Chemicals Used in Textile Processing, Textile Chemical Processing, Textile Chemicals Production
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Urea Formaldehyde UF85

Urea-formaldehyde (UF), also known as urea-methanal, so named for its common synthesis pathway and overall structure, is a non-transparent thermosetting resin or polymer. It is produced from urea and formaldehyde. These resins are used in adhesives, finishes, particle board, medium-density fibreboard (MDF), and molded objects. UF and related amino resins are a class of thermosetting resins of which urea-formaldehyde resins make up 80% produced globally. Examples of amino resins use include in automobile tyres to improve the bonding of rubber to tyre cord, in paper for improving tear strength, in molding electrical devices, jar caps, etc. In 2019, the market size of Urea Formaldehyde is 8390 million US$ and it will reach 12800 million US$ in 2025, growing at a CAGR of 5.4% from 2019. Wood flour and thermoplastic?modified urea?formaldehyde (UF) suspensions are blended to form a wood composite which can sustain impacts better than other similar composites. Wooden furniture market on a global forum is expected to grow at a CAGR of around 5% during 2018-2022. However, volatile prices and availability of raw materials, availability of substitute compounds, and stringent government environment regulations are the key restraints for the urea formaldehyde market.
Plant capacity: 2 MT per dayPlant & machinery: 23 Lakh
Working capital: -T.C.I: Cost of Project :125 Lakh
Return: 28.00%Break even: 66.00%
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