Lacquer


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Nitrocellulose Lacquer (NC Lacquer) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Nitrocellulose is the principal derivative. The selection of the right grade is obviously the determining factor in successful production. It is essential to decide upon a detailed specification to suit the type of article to be manufactured as the requirement for different type of product vary considerably, more especially as regard viscosity. Nitrocellulose is used as base coat and top coat on wooden furniture and articles for high gloss washabilty and amenability to spray painting. It is used in painting industry, adhesive, coating, artificial jewellery etc. The overall market for wood finish or film coating has been growing along with demand for environmentally preferable wood finishes. The demand for finishes for wood furniture, floor, and fixture has increased from 92 million gallon to 120 million gallon over the last 5 years. In coming years the demand of nitrocellulose lacquer will increase, so there will be wide scope for new entrepreneurs to venture into this project.
Plant capacity: 1000 Ltrs/DayPlant & machinery: 16 Lakhs
Working capital: -T.C.I: 136 Lakhs
Return: 46.00%Break even: 37.00%
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WATER-BASED LACQUERS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Water-based lacquers are wood finishing lacquers which are less toxic and more environmentally friendly. Lacquer is considered by many to be one of the best all around finishes for wood & other substrate. Today, lacquer refers to any finishing product that dries primarily by solvent evaporation. The emergence of water based lacquer finishes in the last decade, or so has been in response to the hazards associated with the conventional solvent-based lacquers. The solvents used to dissolve the lacquer resins & to thin the material for spraying are flammable & toxic to humans. So, switching to water based finishes has become a good alternation. Water based lacquers are very different products from solvent based lacquers. The water based lacquers finish is the most economical way to meet the environmental legislation. Due to health risks and environmental considerations involved in the use of solvent-based lacquers, the water based lacquers came into existence. These lacquers are considerably less toxic and more environmentally friendly, and in many cases, produce acceptable results. More and more water-based colored lacquers are replacing solvent-based clear and colored lacquers in under hood and interior applications in the automobile and other similar industrial applications. Water based lacquers are used extensively in wood furniture finishing as well. All water-based finishes do contain an organic solvent or a combination of solvents. However, the amounts are significantly less than in solvent based finishes, usually less than 10% by volume. Some water-based lacquers in fact contain less than 2% by volume. These solvents are an essential component for film formation. The majority of water-based finishes by definition are lacquers because they dry by solvent evaporation. Like any other lacquer, they are composed of resins & solvents. But most of the harmful & polluting solvents have been replaced by water, which is normally not a compatible solvent for any of the resins. To get water to become compatible with the resins, other chemicals are added to create an emulsion, a chemical term for a mixture of two substances that normally do not mix with each other. The chemicals ensure that the resin is evenly dispersed in the liquid carrier; chemicals called surfactants keep the non-compatible resins & water in a homogenous emulsion & improve the blowout of the finish. Surfactants are similar to soaps & create bubbles when the lacquer is applied. Deformers are added to minimize the formation of bubbles. Water is the carrier used in water-based lacquers; it is what makes these products less hazardous & nonflammable. Water-based finishes are very flexible and durable. The ability of a coating to "burn in" or "bite" into the coating underneath it is a means of that coating gripping itself to the undercoating is in a chemical way, not by mechanical means. The Indian paint industry is known for its competitiveness and also has a wide range of products. The fact that the medium to large-scale companies has over the last two decades been changing rankings is testimony to the competitive nature of the industry. Today there are about 20 units registered with the DGTD. These constitute the organized sector of the paint industry. They account for about 50 per cent of the volume and two - thirds of the value of production. The balance production is attributable to about 900 units. Water-based lacquers are very promising set of finishes. The water-based lacquers finishes are equal to the solvent-based finishes, and superior in some ways. It is a best alternative finishes with reduced VOC (volatile organic content). There will be a good demand for this product in the coming years. Any new entrepreneur venture in this field will be successful.
Plant capacity: 300 Kls/AnnumPlant & machinery: 35 Lakhs
Working capital: -T.C.I: Cost of Project : 117 Lakhs
Return: 42.00%Break even: 69.00%
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Vacuum Metalizing Lacquers

Vacuum metalizing is a process that allows to create a layer of metal on a substrate, usually of another material. Also referred to as “vacuum deposition”, it involves heating the metal coating material until it vaporizes inside a vacuum chamber. The process may use various heating methods, including plasma beams, resistance heating, and electron beams. The end result is a metal layer that can range in thickness from a single atom through to several millimeters.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Nitrocellulose Lacquer

Nitrocellulose lacquer is a material which has many uses both inside and outside the home. Like any other lacquer, it can be used to finish wood products and keep painted surfaces shining, though there is much more to it than that. Nitrocellulose lacquer was initially marketed as a fast-drying alternative to wood treatments such as shellac and varnishes. It was also combined with pigment to produce one of the first spray-on paints. Nitrocellulose lacquer is made by mixing fast-drying solvents with wood and cotton pulp containing cellulose that has been broken down by nitric and sulfuric acid. Nitrocellulose is a highly inflammable compound produced by nitrating cellulose by exposure to nitric acid or other powerful nitrating agent. Nitrocellulose when utilized as a low-order explosive or propellant it is known as guncotton.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Clear Transparent Lacquer for Coating on Brass

The term lacquer is used for a number of hard and potentially shiny finishes applied to materials such as wood. In modern techniques, lacquer means a range of clear or colored wood finishes that dry by solvent evaporation or a curing process that produces a hard, durable finish. Lacquer forms a protective clear layer on metals and is particularly useful on brass, aluminum, silver and copper, which are often in the form of decorative items. The lacquer market continues to be in a transformative phase, as solvent-based lacquers give way to water-based variants. The shift has been induced by a range of factors, however, stringent regulations and carbon consciousness among end-users are the prominent factors. Although solvent-based lacquers still account for a significant revenue share of the market, demand for water-based lacquers is also growing at a steady pace. Lacquers continue to be the preferred finishes for woodworking owing to a bevy of advantages. Among the various types of lacquers available to end-users, demand for nitrocellulose continues to be the highest, on account of its competitive pricing and quick drying features. Nitrocellulose lacquers are ideally suited for production shops of all sizes, as they offer a uniform layer of film over the material. The fact that nitrocellulose lacquers are evaporative in nature provides for easy blending. Although nitrocellulose will continue to the highest selling lacquer type globally, its limitations are influencing end-users to opt for feasible alternatives. Notable is the problem of ‘crazing’ associated with the use of nitrocellulose. Global demand for lacquers is likely to reach roughly 7 million tons in 2018, as applications in furniture, automotive, and architectural industries create sustained growth opportunities. The shift from solvent-based to water-based lacquers will become more palpable in the next decade, as a combination of environmental compliance and end-user consciousness induces changes in manufacturing and uptake.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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