Home » Project Reports & Profiles » Water-based Lacquers - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue

Water-based Lacquers - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue

Water-based lacquers are wood finishing lacquers which are less toxic and more environmentally friendly. Lacquer is considered by many to be one of the best all around finishes for wood & other substrate. Today, lacquer refers to any finishing product that dries primarily by solvent evaporation. The emergence of water based lacquer finishes in the last decade, or so has been in response to the hazards associated with the conventional solvent-based lacquers. The solvents used to dissolve the lacquer resins & to thin the material for spraying are flammable & toxic to humans. So, switching to water based finishes has become a good alternation. Water based lacquers are very different products from solvent based lacquers. The water based lacquers finish is the most economical way to meet the environmental legislation. Due to health risks and environmental considerations involved in the use of solvent-based lacquers, the water based lacquers came into existence. These lacquers are considerably less toxic and more environmentally friendly, and in many cases, produce acceptable results. More and more water-based colored lacquers are replacing solvent-based clear and colored lacquers in under hood and interior applications in the automobile and other similar industrial applications. Water based lacquers are used extensively in wood furniture finishing as well. All water-based finishes do contain an organic solvent or a combination of solvents. However, the amounts are significantly less than in solvent based finishes, usually less than 10% by volume. Some water-based lacquers in fact contain less than 2% by volume. These solvents are an essential component for film formation. The majority of water-based finishes by definition are lacquers because they dry by solvent evaporation. Like any other lacquer, they are composed of resins & solvents. But most of the harmful & polluting solvents have been replaced by water, which is normally not a compatible solvent for any of the resins. To get water to become compatible with the resins, other chemicals are added to create an emulsion, a chemical term for a mixture of two substances that normally do not mix with each other. The chemicals ensure that the resin is evenly dispersed in the liquid carrier; chemicals called surfactants keep the non-compatible resins & water in a homogenous emulsion & improve the blowout of the finish. Surfactants are similar to soaps & create bubbles when the lacquer is applied. Deformers are added to minimize the formation of bubbles. Water is the carrier used in water-based lacquers; it is what makes these products less hazardous & nonflammable. Water-based finishes are very flexible and durable. The ability of a coating to "burn in" or "bite" into the coating underneath it is a means of that coating gripping itself to the undercoating is in a chemical way, not by mechanical means. The Indian paint industry is known for its competitiveness and also has a wide range of products. The fact that the medium to large-scale companies has over the last two decades been changing rankings is testimony to the competitive nature of the industry. Today there are about 20 units registered with the DGTD. These constitute the organized sector of the paint industry. They account for about 50 per cent of the volume and two - thirds of the value of production. The balance production is attributable to about 900 units. Water-based lacquers are very promising set of finishes. The water-based lacquers finishes are equal to the solvent-based finishes, and superior in some ways. It is a best alternative finishes with reduced VOC (volatile organic content). There will be a good demand for this product in the coming years. Any new entrepreneur venture in this field will be successful.
Plant capacity: 300 Kls/AnnumPlant & machinery: 35 Lakhs
Working capital: -T.C.I: Cost of Project : 117 Lakhs
Return: 42.00%Break even: 69.00%
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