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Manufacturing of Dextrose Anhydrous, Sorbitol & Vitamin C - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Dextrose anhydrous is generally manufactured from starch, basically maize starch. It is manufactured by vacuum evaporation of the dextrose solution and by crystallization. There is plenty of availability of raw materials. The market demand of the above products is appreciably high and these have good export potential also. But the main barrier to produce these products, that there is no available bacterial culture in India and the manufacturers are solely depended upon the advanced countries for the culture. As a whole, this is a good project provided good commercial bacterial culture available with the manufacture. Once, if one can solve the problem of availability of bacterial culture, then it is very profitable sector for one for investment.
Plant capacity: 17.00 MT /DayPlant & machinery: Rs. 406 Lakhs
Working capital: Rs. 575 LakhsT.C.I: Rs. 1280 Lakhs
Return: 44.07%Break even: 45.54%
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Sorbitol - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Sorbital is in the form of white crystalline solid or 70% aqueous colourless, odourless syrup with sweet taste. In majority of applications. 70% aqueous sorbitol is used. It is uses as raw material for the manufacture of vitamin C and also as basic additive material in tooth paste, creams, cosmetics, paper and numerous food products. The present installed capacity for sorbitol in the country is around 60000 tonnes per annum. Around 300 tonnes per annum is exported. The demand for sorbitol is tremendously increase. New sorbitol project can be install immediately on the basis of demand.
Plant capacity: 40.0 Tonnes/DayPlant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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STARCH AND ALLIED PRODUCTS FROM MAIZE(Starch, Liquid Glucose, Dextrose Monohydrate, Dextrose Anhydrous, Sorbitol and Vitamin C)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Plant Layout

Starch is a group of polysaccharides, composed of glucopyranose units joined together by-glucosidric linkages. It conforms to the molecular formula, (C6-H10O5)n, where n varies from a few hundred to over one million. Starch is found as the reserve carbohydrate in various parts of plants and is enzymatically broken down to glucose to other carbohydrates according to the metabolic needs of the plants. Industrially, starch is broadly divided into two types viz., natural and modified. Natural starches also designated as unmodified starches or simply starches are obtained from grains such as sorghum. From roots like potato, tapioca and arrowroot, and from the pith of the stems of certain palms such as sago. They are further classified into cereal starches and root starches. The characteristics of the natural starches are changed by chemical or enzymatic action and the products of these reactions are termed modified starches. This group includes dextrin, acid-modified starches, oxidized starches, starch esters, starch ethers, dialdehyde starches, and cationic starches. Starch can be obtained from maize, sorghum, roots and tubers such as tapioca, arrowroot, potato and from the pith of the stems of certain palms such as sago. Physical and chemical properties of starch vary according to the raw material from which it is derived. Starch is a high polymeric carbohydrate with the molecular formula (C6H10O5)n where n varies from a few hundred to over one granules, usually made up of both a linear polymer (amylose) and a branched polymer dissolves in hot water. Starch granules gelatinize in water when the temperature is raised to about 60-700C. At higher temperatures they well progressively to form a paste or solution and the shorter, linear molecules dissolve. The solutions form a gel on cooling depending upon the variety and concentration of starch present. Starch is an absorbent for water. Under normal atmospheric conditions most starches contain 10-17% moisture. Starch and Glucose are reserved carbohydrates of plants and are therefore widely distributed in their crude form. They can be found in almost all fruits, vegetables and corns. There is no definite information as to how they were initially obtained. But different countries are known to be using different agricultural sources for production of starch. While Japan and the European countries produce starch from potatoes, America from corn, countries like Thailand and Brazil are understood to be producing starch mainly from tapioca. In the case of India, starch is being produced from Maize as well as tapioca. While the units producing starch from maize are concentrated in large sector, the units producing starch from tapioca are large concentrated in the small-scale sector. Commercially glucose is produced from starch only and these two products are generally made in the same unit side by side. The history of starch and glucose Industry dates back to early forties before the Second World War starch used to be imported from European countries. But owing to difficulties in importing starch and difficulties in continuing the production of cotton textiles (where starch finds its extensive use in the manufacture of adhesives, sizing and finishing in textiles) two units namely Anil starch products with their factories located at Ahmedabad, in the year 1939 and 1941 respectively. Starch and Glucose can be used in different end use industries such as in the manufacture of adhesives, sizing and finishing in textiles, thickening agents in gravies, custards, and confectioneries. Sizing papers, Cosmetics, explosives, reagent, face powders, indicators in domestic analysis, water soluble packaging films, book bindings fabrics, distilled liquors, malt sugar, cattle feed ingredient, rubber reinforcing resins etc.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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SORBITOL, MALTITOL, DEXTROSE ANHYDROUS AND VITAMIN-C - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Sorbitol is a water soluble polyhydric alcohol, having sweet taste and high stability besides properties of humectancy and plastisizing used in manufacture of tooth paste, tonics, pharmaceutical formulations, cosmetics etc. Maltitol is a polyol or sugar substitute that is understood to be almost as sweet as conventional granulated sugar. It is a reduced caloric bulk sweetener with sugar like taste and sweetness. Maltitol is especially useful in the production of sweets, sugarless hard candies, chewing gum, chocolates, baked goods and ice cream. It is useful in the diets of people with diabetes control of blood glucose. Lipids and weight are the three major goals of diabetes management today. Dextrose anhydrous is the purest form of dextrose, commonly called glucose. It is used in tableting (salt tablets) and as a raw material in the fermentation industry for biochemical synthesis of antibiotics and vitamin C, via sorbitol. Vitamin C, is a sugar acid and act as an antioxidant. This material is generally found in crystallized or powder form with white or light yellow appearance and is water soluble. Demand growth of this industry is very good. So there is good scope for new entrepreneurs. Few Indian major players are: (Sorbitol) Amaravati Chemicals Ltd. Gayatri Bioorganics Ltd. Gulshan Polyols Ltd. Hico Products Ltd. Jayant Vitamins Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Unicorn Organics Ltd. (Dextrose) Indian Maize & Chemicals Ltd. Kamala Sugar Mills Ltd. Origin Agrostar Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd.
Plant capacity: 35 MT/Day, 15 MT Sorbitol, 5 MT Maltitol, 10 MT Dextrose Anhydrous, 5 MT/Day Vitamin C Plant & machinery: 607 Lakhs
Working capital: -T.C.I: 2332 Lakhs
Return: 39.00%Break even: 39.00%
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SORBITOL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Sorbitol, also known as glucitol, is a sugar alcohol that the body metabolises slowly. It is obtained by reduction of glucose changing the aldehyde group to an additional hydroxyl group. Sorbitol, a water soluble polyhydric alcohol, having sweet taste and high stability besides properties of humectancy and plasticizing is used in manufacture of Toothpaste, Tonics/liquid Pharmaceutical Formulations, Cosmetic products like Face Creams and Lotions, etc. Sorbitol, besides being immune to bacteriological degradation, is also less vulnerable to mould growth than most other humectant plasticizing materials. Sorbitol is produced by Hydrogenation of Dextrose at medium pressure with State of Art reaction controls. The Dextrose is produced in house from Starch by enzymetic process in order to achieve highest standard of product.. The clear dextrose solution is reacted with hydrogen gas in the presence of catalyst in the reactors at specified pressure and temperature which is subsequently subjected to carbon treatment, ION Exchange etc. The solution thereafter is subjected to chemical adjustments, testing for chemical properties. The required concentration or Sorbitol (70%) is achieved in Evaporators before final testing etc. So Apart from having wide range application, the major uses are in dentrifice, cosmetics creams, lotions and colognes which have become daily consumer product of the society. In pharmaceutical sector it finds application in Vitamin Syrups, Cough Syrups, tablet compounding and many others. Sorbitol is also a raw material for production of Vitamin C. It also has application in Food products and Tobacco conditioning, high quality papers etc. DEMAND SUPPLY SCENARIO • Present Import Level Around 500 tonnes per annum • Present Export Level Around 300 tonnes per annum Consolidated demand statement for Sorbitol • Total annual demand 58000 tonnes Prospects Sorbitol finds variety of applications in number of user sector. The several potential applications of Sorbitol have not yet been adequately exploited in India. While the demand for Sorbitol is steadily going up, the rate of growth in demand would further increase, if sustained efforts would be taken to promote application of Sorbitol in new directions. Few Indian major players are: Amaravati Chemicals Ltd. Gayatri Bioorganics Ltd. Gulshan Polyols Ltd. Hico Products Ltd. Jayant Vitamins Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Unicorn Organics Ltd.
Plant capacity: 4500 MT/AnnumPlant & machinery: 65 Lakhs
Working capital: -T.C.I: Cost of Project : 186 Lakhs
Return: 43.00%Break even: 69.00%
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SORBITOL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Sorbitol, a polyol (sugar alcohol), is a bulk sweetener. Sorbitol is produced either from starch hydrolysates, from dextrose syrup, or from dextrose monohydrate. It is a water soluble polyhydric alcohol, having sweet taste and high stability besides properties of humectancy and plasticizing. Sorbitol is about 60 percent as sweet as sucrose with one-third fewer calories. It finds a wide range of application such as oral care, cosmetics, pharma, paints, etc. Sorbitol also combines well with other food ingredients such as sugars, gelling agents, proteins and vegetable fats. It functions well in many food products such as chewing gums, candies, frozen desserts, cookies, cakes, icings and fillings. It is used to manufacture toothpaste, tonics/liquid pharmaceutical formulations, cosmetic products like face creams and lotions, etc. It has a smooth mouthfeel with a sweet, cool and pleasant taste. It is non-cariogenic and may be useful to people with diabetes. In pharmaceutical sector it finds application in vitamin syrups, cough syrups, tablet compounding and many others. A newly developing outlet for sorbitol is its use in producing clarifying agents for polypropylene. Clarifying agents enable polypropylene to substitute for higher cost polymers in food packaging, drinking cups and housewares. Sorbitol meant for other applications, be it food, hygiene products or pharmaceuticals, can be of the "non-crystallizing" type and is produced from starch hydrolysates. Sorbitol is produced either from starch hydrolysates, from dextrose syrup, or from dextrose monohydrate. Sorbitol is manufactured by reaction with hydrogen gas with high pressure hydrogenation of 50% aqueous dextrose solution at 140 to 165 Deg C in 3 to 4 hours with Raney nickel catalyst, using promoters such as salts of magnesium, nickel, molybdenum, iron etc. Generally dextrose is produced in house from Starch by enzymatic process The Indian demand is around 90000 tonnes per annum. In India, Sorbitol is produced only as 70% solution and the operating capacity is around 125900 tonnes per annum. The global demand is around 1.6 million tonnes per annum (both liquid and crystalline) with a growth rate of around 3% per annum. Major Manufacturers • Anil Products Ltd.,Ahmedabad • Gulshan Polyols (Gulshan Sugars & Chemicals Ltd.,) Delhi • Maize Products,Ahmedabad • Gujarat Ambuja Proteins Ltd. Ahmedabad • Sukhjit Starch Chemicals, Punjab • Kasyap Sweetners Ltd., Madhya Pradesh • Roquette America, Inc.US • Atanor S.A.USA • Coyne Chemical,USA • Habib Arkady Ltd.,Pakistan • Mudanjiang Pharmaceutical Group Co. Ltd.China • Pt Sumi Asih Oleochemical Industry,China • Shanghai Haohua Chemical Co., Ltd.Shanghai,China Sorbitol’s good taste, reduced caloric value, versatility and other advantages facilitate its use in a wide variety of products. With the increasing demand for products reduced in calories or fat, sorbitol’s use should increase as well. Considering the application potentials of sorbitol and the feasibility of exploiting the export opportunities, creation of new capacity for Sorbitol can be considered in the country.
Plant capacity: 40.0 Tonnes/DayPlant & machinery: 1
Working capital: N/AT.C.I: 1
Return: 1.00%Break even: 1.00%
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GOOD FUTURE PROSPECTS FOR MAIZE PROCESSING & ITS ALLIED PRODUCTS (STARCH, LIQUID GLUCOSE, DEXTROSE MONOHYDRATE, DEXTROSE ANYHDROUS, SORBITOL AND VITAMIN C)

Maize (Zea mays L) is one of the most important cereals of the world and provides more human food than any other cereal. Starch is a group of polysaccharides, composed of glucopyranose units joined together by glucosidric linkages. It conforms to the molecular formula, (C6 H10O5)n, where n varies from a few hundred to over one million. Starch is found as the reserve carbohydrate in various parts of plants and is enzymatically broken down to glucose to other carbohydrates according to the metabolic needs of the plants. Industrially, starch is broadly divided into two types viz., natural and modified. Natural starches also designated as unmodified starches or simply starches, are obtained from grains such as sorghum. Starch is also obtained from roots like potato, tapioca and arrowroot, and from the pith of the stems of certain palms such as sago. They are further classified into cereal starches and root starches. The characteristics of the natural starches are changed by chemical or enzymatic action and the products of these reactions are termed modified starches. This group includes dextrins, acid-modified starches, oxidized starches, starch esters, starch ethers, dialdehyde starches, and cationic starches. The roots of tapioca plant (manihot utilissima) forms one of the major sources of starch, ranking next to potato. The starch content of the plant varies between 12 and 33 per cent. The cereal starches, such as maize, wheat, rice and sorghum, are recovered by several processes, of which the wet milling is by far the most important. Starch is an absorbent for water. Starch and Glucose can be used in different end use industries such as in the manufacture of adhesives, sizing and finishing in textiles, thickening agents in gravies, custards, and confectioneries. Sizing papers, Cosmetics, explosives, reagent, face powders, indicators in domestic analysis, water soluble packaging films, book bindings fabrics, distilled liquors, malt sugar, cattle feed ingredient, rubber reinforcing resins etc. Starch in India is mainly used for cotton textile industry, paper and paper products, Biscuits and confectioneries and glucose and dextrose. Commercially glucose is produced from starch only and these two products are generally made in the same unit side by side. One tonnes of glucose needs 1.1 tonne of starch. About 90% of the liquid glucose produced in India is consumed by the confectionery industry. Liquid Glucose and Dextrose are the products of same origin, in liquid form and the late in powder form. Glucose powder (dextrose) is used an invalid food for pharmaceutical purposes. Aqueous isotonic solution (5%) of dextrose is given as intravenous infections to increase the volume of circulating blood shocks and hemorrhage and to counteract dehydration. Vitamin C is a strong monobasic acid and it is used as a powerful reducing agent in neutral and acidic solutions. It is also used medicine. It is an excellent nutritional agent. It is an antioxidant and a preservative in foodstuffs. It is used as a reducing agent in analytical chemistry. The ferric and calcium salts are available for biochemical research. It is also available as the sodium salt. Sorbitol is an organic chemical having varied end uses. It is edible non-crystalline, odorless white powder and having sweet cooling taste. It is highly soluble in water, and slightly in methyl alcohol. In the case of India, starch is being produced from Maize and tapioca. The units producing starch from maize are concentrated in large sector; and the units producing starch from tapioca are largely concentrated in the small-scale sector. There are many units as at present in the country producing starch from Maize and three units producing starch from Tapioca in the organized sector. The capacity for starch from Maize accounts for more than 80 per cent of the installed capacity in the organized sector. As against the organized sector, there are a number of units in the small and cottage sector producing starch mainly from tapioca. As regards glucose it is produced in solid as well as liquid form. The production of glucose is not possible in the small sector and therefore its production is not as widely spread as that of starch. Eight units manufacturing starch in the organized sector also produce liquid glucose simultaneously. The demand for liquid glucose depends mainly upon the growth of medicine, the pharmaceuticals, biscuits and confectionery industries. As such 80% of the total demand for liquid glucose is absorbed by drugs and pharmaceuticals, while only 20% is used in Biscuits, Confectioneries, toothpaste etc. There is a very good scope and ample space in this sector and new entrepreneurs should venture into this field. Capacity Maize Starch 30000 MT/Annum Liquid Glucose 600 MT/Annum Dextrose Monohydrate 3900 MT/Annum Dextrose Anhydrous 3000 MT/Annum Sorbitol 17100 MT/Annum Vitamin–C 150000 Kg/Annum
Plant capacity: -Plant & machinery: 780 Lakhs
Working capital: -T.C.I: Cost of Project : 2590 Lakhs
Return: 42.00%Break even: 56.00%
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STARCH AND ALLIED PRODUCTS FROM MAIZE (Starch, Liquid Glucose, Dextrose Monohydrate, Dextrose Anyhdrous, Sorbitol and Vitamin – C) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Starch is a group of polysaccharides, composed of glucopyranose units joined together by glucosidric linkages. It conforms to the molecular formula, (C6 H10O5)n, where n varies from a few hundred to over one million. Starch is found as the reserve carbohydrate in various parts of plants and is enzymatically broken down to glucose to other carbohydrates according to the metabolic needs of the plants. Industrially, starch is broadly divided into two types viz., natural and modified. Natural starches also designated as unmodified starches or simply starches are obtained from grains such as sorghum, from roots like potato, tapioca and arrowroot, and from the pith of the stems of certain palms such as sago. They are further classified into cereal starches and root starches. The characteristics of the natural starches are changed by chemical or enzymatic action and the products of these reactions are termed modified starches. This group includes dextrins, acid-modified starches, oxidized starches, starch esters, starch ethers, dialdehyde starches, and cationic starches. The cereal starches, such as maize, wheat, rice and sorghum, are recovered by several processes, of which the wet milling is by far the most important. Other starches include that of potato & tapioca plant. Physical and chemical properties of starch vary according to the raw material from which it is derived. Starch has many industrial applications in industries like textile, food, paper, pharmaceutical, in the manufacture of glucose and dextrose by hydrolysis, manufacture of modified starches, etc. There are many units as at present in the country producing starch from Maize and three units producing starch from Tapioca in the organized sector. The capacity for starch from Maize accounts for more than 80 per cent of the installed capacity in the organized sector. As against the organized sector, there are a number of units in the small and cottage sector producing starch mainly from tapioca. As regards glucose it is produced in solid as well as liquid form. The production of glucose is not possible in the small sector and therefore its production is not as widely spread as that of starch. Eight units manufacturing starch in the organized sector also produce liquid glucose simultaneously. There are many units as at present in the country producing starch from Maize and three units producing starch from Tapioca in the organized sector. The capacity for starch from Maize accounts for more than 80 per cent of the installed capacity in the organized sector. As against the organized sector, there are a number of units in the small and cottage sector producing starch mainly from tapioca. As regards glucose it is produced in solid as well as liquid form. The production of glucose is not possible in the small sector and therefore its production is not as widely spread as that of starch. Eight units manufacturing starch in the organized sector also produce liquid glucose simultaneously. There is an ample space for new entrepreneurs to venture into this field. Few Indian Major Players are as under: Anil Products Ltd. Anil Starch Products Ltd. Bharat Starch Inds. Ltd. English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Karnataka State Agro Corn Products Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. Cost Estimation: Capacity : 30000MT Maize Starch 600 MT Liquid Glucose 3900 MT Dextrose Monohydrate 300 MT Dextrose Anhydrous 17100 MT Sorbitol 150000 Kg/Annum Vitamin C
Plant capacity: -Plant & machinery: 780 Lakhs
Working capital: -T.C.I: Cost of Project : 2590 Lakhs
Return: 42.00%Break even: 56.00%
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Starch & Starch Derivatives (Starch, Glucose, Maltodextrin, High Maltose Syrup & Powder, Dextrose Monohydrate, Dextrose Anhydrate & Sorbitol)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Maize (Zea mays) is classified into dent, flint, waxy, sweet and pop corn categories. Dent corn also known as field corn, containing both hard and soft starch, becomes indented at maturity. Flint corn having hard, horny, rounded or short and flat kernels; with the soft and starchy endosperm is enclosed by hard outer layer. Both of these varieties are used for industrial purposes. Popcorn has small pointed and rounded kernels with very hard endosperm which on exposure to dry heat popped or evereted by the expulsion of the contained moisture and forming a White starchy mass many times the size of the original kernel. Sweet corn is distinguished by kernels containing a high percentage of sugar in the milk stage and therefore suitable for table use. Indian maize has white, red, purple, brown or multicoloured kernels and is characteristically dent corn. The dent corn is useful for starch processing by wet milling method. Among all cereals, maize occupies the fifth largest in area, fourth largest in output and third largest in yield. India is the tenth largest producer with a production of 11.10 mMT from an area of 6.6 million ha. The average yield in India is 1.77 MT/ha which is very low as against 7 MT/ha in temperate areas of developed economies and 3.8 MT/ha of global average. USES Maize starch chemical formula (C6H10O5)n also know as Corn starch or flour is a fundamental ingredient in most of the packaged food and industrial products; it is extracted from the corn kernel and has a distinctive appreance and feed. Maize starch in natural ,modified, pregeletanised and dextrinised forms provides viscosity, texture and other desired properties to all types of food & paper, products from canned chilled frozen to microwaveable goods, dry mixes and extruded snacks. Practically every industry in existence uses starch or its derivatives in one form or another. Market Survey Starch is not an uniform commodity, however. It is a heterogeneous commodity used in the manufacture of myriad food and non food products. Market demand for starch is strongly and positively correlated with average per capita income. Starch extracted from different commodities has different properties. Many end users require specific kinds of starch for making their products, and therefore demand starch derived from specific commodities. If the kind of starch they require is not available, then starch may undergo further processing and modification. The demand for modified starch is increasing rapidly but is still far below that of native starch (also called primary starch) in developing countries. Further, starch quality may be affected by post harvest practices. India is the tenth largest producer with a production of 11.10 million MT from an area of 6.6 million ha. The quantity of starch consumed in food and non food products in a country is closely associated with the level of economic development and income of that country. As per capita incomes rise, consumers demand a more varied set of food and manufactured products that use starch in their making. Thus, there is a close and positive relationship between income and quantity of starch demanded. Few Indian Major Players are as under: Amaravati Agro Ltd. Bharat Starch Inds. Ltd. [Merged] E I C L Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Proteins Ltd. [Merged] Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. [Merged] Jayant Vitamins Ltd. K G Gluco Biols Ltd. [Merged] Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Tirupati Starch & Chemicals Ltd. Unicorn Organics Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. [Merged] Cost Estimation Capacity Maize Starch : 100 MT/Day Liquid Glucose : 50 MT/Day Malto Dextrin Syrup : 20 MT/ Day Malto Dextrin Powder: 10 MT/ Day Dextrose Monohydrate: 50 MT/ Day Dextrose Anhydrous: 30 MT/ Day Sorbitol : 50 MT /Day Cattle Feed as By Product :150 Mt/ Day
Plant capacity: -Plant & machinery: Rs.145 Crores
Working capital: -T.C.I: Cost of Project : Rs.213 Crores
Return: 44.00%Break even: 31.00%
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Sorbitol - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Sorbitol is one of many sugar alcohols found in nature that gets metabolized slower in our bodies than other normal dietary sugars. Also known as glucitol, sorbitol is a result of the hydrogenation of the aldehyde moiety of glucose, giving glucose a terminal hydroxyl group. This is significant in its pharmacology and lower caloric yield. Sorbitol is low caloric refined sugar alcohol, which is produced from dextrose. Chemically it is hexahydric alcohol and is also known as hexatol, D Glucitol and D Sorbitol. Chemically, Sorbitol is a hexitol, C6H14O6, found in nature as the sweet constituent of many berries and fruits best known from Sorbus aucuparia (Rowan or European Rowan) from which it was isolated for the first time in 1872. Sorbitol is today commercially produced from starch by enzymatic hydrolysis and catalytic hydrogenation. It has wide applications as a sweetener and humectant. Sorbitol has a smooth mouth feel with a sweet, cool and pleasant taste. It shares many applications with propylene glycol and glycerine and glycerine provides hard competition in the market for humectants. Sorbitol acts as a crystallization modifier or inhibitor; it can prevent syrups from forming crystals of sugar. It is used to add body and viscosity to mixtures, and can protect against damage from freezing (cryoprotectant) and drying. Applications & Uses Sorbitol, together with other polyhydric alcohols such as glycerol, is one of the ingredients in alkyl resins and rigid polyurethane foams manufacturing. In tobacco industries, sorbitol may give mild effect in sniff, good humectant agent, and avoid acrolein formation which formed in burned glycerine. Sorbitol is used as softener and colour stabiliser in textiles and as softener in leather industries. Sorbitol sweet tastes form a viscous solution, stabilises moisture, possesses bacterio static property and is generally chemically inert. These features and properties make sorbitol an ideal and preferred ingredient in many products. It is being used by pharmaceutical industry, tooth paste manufacturers, food products industry, Oral Hygiene, Skin Cream and Cream Foundation, Textiles, Tobacco, Confectionery, Cosmetics, Emulsion, Diabetic Diets and many others. The increasing use of sorbitol in various end uses has made many big manufacturers to take interest in manufacturing of this. Looking to the trends the world economy. Market Survey Sorbitol is an organic chemical, having varied end uses. It is edible, non crystalline, odorless, white powder and having sweet cooling taste. It is highly soluble in water and slightly in methylalcohol. Sorbitol solutions are high stable. It is marketed mostly in the form of 70 per cent solution. The process involved is very simple, raw materials are indigenously available, technical knowhow is easily available and all these make the project very attractive one. An attempt is made here to study the state and structure of the industry. It is felt that sorbitol will have a very good future. The demand for sorbitol would depend upon the development of its end uses and the shape these end uses industries are likely to take in the future. Pharma and the dentifrice sector are expected to continue dominating the market for sorbitol. A newly developing outlet for sorbitol is its use in producing clarifying agents for polypropylene. Clarifying agents enable polypropylene to substitute for higher cost polymers in food packaging, drinking cups and house wares. Demand for transparent packages and resin moldings are increasing worldwide. Few Indian Major Players are as under: Amaravati Agro Ltd. Gayatri Bioorganics Ltd. Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Jayant Vitamins Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Unicorn Organics Ltd.
Plant capacity: 47 MT/DayPlant & machinery: Rs. 869 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 1235 Lakhs
Return: 26.00%Break even: 41.00%
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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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