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Best Business Opportunities in Karnataka- Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

Steel industry: Project Opportunities in Karnataka

 

PROFILE:

Steel Industry is a booming industry in the whole world. The increasing demand for it was mainly generated by the development projects that have been going on along the world, especially the infrastructural works and real estate projects that has been on the boom around the developing countries. India’s economic growth is contingent upon the growth of the Indian steel industry. Consumption of steel is taken to be an indicator of economic development. While steel continues to have a stronghold in traditional sectors such as construction, housing and ground transportation, special steels are increasingly used in engineering industries such as power generation, petrochemicals and fertilisers. India occupies a central position on the global steel map, with the establishment of new state-of-the-art steel mills, acquisition of global scale capacities by players, continuous modernisation and up gradation of older plants, improving energy efficiency and backward integration into global raw material sources.

RESOURCES:

Karnataka is the 3rd largest producer of steel in India with a current production level of 10.70 Million Tons per annum. Both alloy and non-alloy steel are produced and the product range includes basic steels like pig iron and sponge iron, ingot, blooms, billets, slabs, finished products like long products CTD & TMT (bars & rods), wire rod, sections, bright bars, CR/HR coils. The export of steel from Karnataka is around 0.96 Million Tons.

It is one among 6 major steel producing states. Karnataka is the 2nd largest in the country in terms of iron ore reserves and largest exporter of iron ore in the country. Hence, it can share more than 40% of the steel demand in India which is estimated as 124 million tons by 2011-12 and 50% of the exports of finished steel products. Based on this estimate, Karnataka can host a manufacturing steel base for more than 100 million tons capacity per annum.

GOVERNMENT POLICIES:

Under the new industrial policy, iron and steel has been made one of the high priority industries. Price and distribution controls have been removed  as well as foreign direct investment up to 100% (under automatic route) has been permitted.  The Trade Policy has also been liberalized and import and export of iron and steel is freely allowed with no quantitative restrictions on import of iron and steel items. Tariffs on various items of iron and steel have drastically come down since 1991-92 levels and the government is committed to bring them down to the international levels.  With the abolishing of price regulation of iron and steel in 92, the steel prices are market determined. The policy devises a multi-pronged strategy to achieve these targets with following focus areas; removal of supply constraints especially availability  of critical inputs like iron ore; improve cost competitiveness by expanding and strengthening the infrastructure in roads, railways, ports and power; increase exports; meet the additional capital requirements by mobilizing financial resources; promote investments by removing  procedural delays. In addition the policy also addresses challenges arising out of environmental concerns, human resource requirements, R&D, volatile steel prices and the secondary sector. 

 

Food processing: Project Opportunities in Karnataka

 

PROFILE:

India is the world's second largest producer of food next to China, and has the potential of being the biggest with the food and agricultural sector. The Indian food processing industry stands at $135 billion and is estimated to grow with a CAGR of 10 per cent to reach $200 billion by 2015. The food processing industry in India is witnessing rapid growth. In addition to the demand side, there are changes happening on the supply side with the growth in organised retail, increasing FDI in food processing and introduction of new products. India's food processing sector covers fruit and vegetables; meat and poultry; milk and milk products, alcoholic beverages, fisheries, plantation, grain processing and other consumer product groups like confectionery, chocolates and cocoa products, Soya-based products, mineral water, high protein foods etc.

 

RESOURCES:

Karnataka is poised to become the leading food processing hub in India. Clearly, the food processing industry is on the threshold of demand-led growth in the country and within the state of Karnataka. It says Karnataka boasts of specific supply strengths, giving the state a comparative advantage to become a leading food processing hub of the country. With 10 agro-climatic zones and land topography highly suitable for agriculture, Karnataka is one of the most agriculturally diverse states in India. It is estimated that about 83 per cent of the geographic area of the state is suitable for agriculture, of which 64.60 per cent is under agricultural cultivation. Consequently, Karnataka is the largest producer of ragi, sunflower, tomato, coffee and arecanut and the second largest producer of maize, safflower, grapes, pomegranate and onion. The state is also the largest producer of spices, aromatic and medicinal plants in the country. In addition, the state has a wealth of livestock and marine resources that augur well for processing of dairy, meat, fish and shrimp. Karnataka, the report points out, also takes pride in having a strong and expanding infrastructure base for setting up food processing facilities in the state.

GOVERNMENT POLICIES:

The promotion of Agro-based industries is among the priorities of the State Government. The state has assured supply of fruits & vegetables grown by applying scientific techniques, investment in post harvest and good transport infrastructure. The National Horticulture Mission (NHM) in the Jharkhand State was launched in late 2005-06 initially in 10 districts with main focus on production of planting materials, vegetable seed production, establishment of new gardens, creation of water resources etc. Establishment of new gardens include perennial and non perennial fruits, spices, floriculture, aromatic and medicinal plants. This scheme was 100 % sponsored by Central Govt. during 2005-06 and 2006-07 (Xth Five Year Plan). However, during 2007-08 and onwards (XIth Five Year Plan) this scheme has been implemented in 15 districts with the pattern of assistance as 85:15 by Central Govt. and State Govt. respectively. The Jharkhand government has decided to set up a food park to kick off the development of the food processing sector in the state and attract investors. In general very few small scale food processing industries are present in the state.

Textile: Project Opportunities in Karnataka

 

PROFILE:

The textile industry is primarily concerned with the production of yarn, and cloth and the subsequent design or manufacture of clothing and their distribution. The raw material may be natural or synthetic using products of the chemical industry. India Textile Industry is one of the leading textile industries in the world. Though was predominantly unorganized industry even a few years back, but the scenario started changing after the economic liberalization of Indian economy in 1991. The opening up of economy gave the much-needed thrust to the Indian textile industry, which has now successfully become one of the largest in the world

RESOURCES:

In Karnataka, the Textile Industry occupies a unique position in the economy of the state in terms of its contribution to industrial production, employment and exports. The textile sector contributes 0.50% of the GDP of the State. Karnataka under its Textile Policy of 2008-13 has planned to get investment worth Rs 9000 crore. Forty percent of such investments are planned to be directed towards the garment industry. The Karnataka government will establish fashion hubs and assist in market development and brand building. Specific incentives are also provided, like entry tax reimbursement, stamp duty reimbursement, up to 25% waiver on land acquisition charges, subsidy on power and capacity building support.

 

 

GOVERNMENT POLICIES:

The Ministry of Textiles in India has formulated numerous policies and schemes for the development of the textile industry in India. The government of India has been following a policy of promoting and encouraging the handloom sector through a number of programmes. Most of the schematic interventions of the government of India in the ninth and tenth plan period have been through the state agencies and co-operative societies in the handloom industries. Some of the major acts relating to textile industry include: Central Silk Board Act, 1948, The Textiles Committee Act, 1963, The Handlooms Act, 1985, Cotton Control Order, 1986, The Textile Undertakings Act, 1995Government of India is earnestly trying to provide all the relevant facilities for the textile industry to utilize its full potential and achieve the target. The textile industry is presently experiencing an average annual growth rate of 9-10% and is expected to grow at a rate of 16% in value, which will eventually reach the target of US $ 115 billion by 2012. The clothing and apparel sector are expected to grow at a rate of 21 %t in value terms.

 

Biotechnology: Project Opportunities in Karnataka

PROFILE:

The Biotechnology sector in India is one of the fastest growing sectors of the Indian Economy. As the sector is mainly based on knowledge, it is expected that it will play an important part in shaping the Indian Economy, which is developing at a rapid pace. The Indian Biotechnology sector holds immense potential in terms of research and development, skill and cost effectiveness.

RESOURCES:

Karnataka has successfully attracted the BioTech industry. Bengaluru, Karnataka is the capital for Biotech clusters in the country. Bangalore currently houses 92 of India's 180 biotech companies, with total actual investments of over Rs 1,000 crore, of which Rs 140 crore has been venture capital funding. The companies are encouraged to invest thanks to the presence of large R&D institutions like Indian Institute of Science and the National Centre for Biological Resources. However, it is sure to face a lot of competition from media savvy Hyderabad. Bangalore Helix is a biotech cluster being planned by the Karnataka government. Bangalore Helix would support biotech units with common infrastructure. It would comprise eight biotech incubators, covering a total area of 10,000 square feet. Excluding the cost of land (around Rs 60 crore) that has already been acquired, the cluster will involve an investment of Rs 100 crore. The infrastructure support would be comprehensive, right from advance computing facilities to treated water necessary for biotech infrastructure services.

GOVERNMENT POLICIES:

·         The Karnataka government has announced a biotech policy to promote this sector and is setting up an institute for bioinformatics in Banglore.

• In addition the state government is also creating a biotechnology fund that will have inflows from the biotech companies. This could be used for incubation of new projects and promotion of the sector in the state.

• Karnataka government is putting in Rs. 50 million and an equal amount is being brought by ICICI to develop the institute if bioinformatics in Banglore. Karnataka has planned to launch India's first state sponsored biotechnology venture capital fund to boost their initiatives.

·         Three 'biotech parks' are emerging in the state , namely 'university of Agricultural Sciences, Banglore; 'Institute of Agri-biotech in Dharwad ; and Institute of Biotechnology in Karwar.

 

 

 

Automobile: Project Opportunities in Karnataka

 

PROFILE:

The automotive industry in India is one of the largest in the world and one of the fastest growing globally. India's passenger car and commercial vehicle manufacturing industry is the seventh largest in the world, with an annual production of more than 3.7 million units in 2010. Automotive industry is the key driver of any growing economy. It plays a pivotal role in country's rapid economic and industrial development. It caters to the requirement of equipment for basic industries like steel, non-ferrous metals, fertilisers, refineries, petrochemicals, shipping, textiles, plastics, glass, rubber, capital equipments, logistics, paper, cement, sugar, etc. It facilitates the improvement in various infrastructure facilities like power, rail and road transport. Due to its deep forward and backward linkages with almost every segment of the economy, the industry has a strong and positive multiplier effect and thus propels progress of a nation. The automotive industry comprises of the automobile and the auto component sectors.

RESOURCES:

Auto industry is the second fastest growing sector in Karnataka, the automobile and auto component sector has maintained a 15 per cent growth in Karnataka. There is a huge potential of development in the sector of automobiles in Karnataka. The component industry caters to the OEMs (all kinds of automobiles like trucks, cars, SUVs, LCVs, buses, two-wheelers, tractors etc.,) and exports. Termed a priority sector, auto and auto parts hold the key to economic growth of the state.

GOVERNMENT POLICIES:

Government brought out a very innovative Policy "Ultra Mega Policy for Integrated Automobile Projects" that offers a very attractive package of support to automobile projects investing more than Rs.4000 Crores. As a result of this Policy, since May 2006, investments attracted by Tamil Nadu is automobiles & components manufacturing is Rs.21900 Crores, almost 5 times of the Investments attracted during previous 15 years (May 1991-April 2006). The total employment potential in these new projects is: 1.20 lakhs (direct + Indirect). Govt of India is currently implementing a project "National Automotive Testing R&D Infrastructure Project" (NATRIP) in Oragdam near Chennai at a project cost of about Rs.450 Crores. This project aims at facilitating introduction of world-class automotive safety, emission and performance standards in India as also ensure seamless integration of our automotive industry with the global industry.

 

 

Mineral: Project Opportunities in Karnataka

 

PROFILE:

Minerals are valuable natural resources being finite and non-renewable. They constitute the vital raw materials for many basic industries and are a major resource for development. Management of mineral resources has, therefore, to be closely integrated with the overall strategy of development; and exploitation of minerals is to be guided by long-term national goals and perspectives. Ministry of Mines is responsible for survey and exploration of all minerals, other than natural gases, petroleum and atomic minerals, for mining and metallurgy of non-ferrous metals like aluminium, copper, zinc, lead, gold, nickel, etc. and for administration of the Mines and Minerals (Regulation and Development) Act, 1957 in respect of all mines and minerals other than coal, natural gas and petroleum.

 

RESOURCES:

Karnataka is rich in its mineral wealth which is distributed fairly evenly across the state. Karnataka's Geological Survey department started in 1880 is one of the oldest in the country. Rich deposits of asbestos, bauxite, chromite, dolomite, gold, iron ore, kaolin, limestone, magnesite, Manganese, ochre, quartz and silica sand are found in the state. Karnataka is also a major producer of felsite, moulding sand (63%) and fuchsite quartzite (57%) in the country.

Karnataka has two major centers of gold mining in the state at Kolar and Raichur. These mines produce about 3000 kg of gold per annum which accounts for almost 84% of the country's production. Karnataka has very rich deposits of high grade iron and manganese ores to the tune of 1,000 million tonnes. Most of the iron ores are concentrated around the Bellary-Hospet region. Karnataka with a granite rock spread of over 4200 km² is also famous for its Ornamental Granites with different hues.

 

GOVERNMENT POLICIES:

The  role to be played by the Central and State Governments in  regard  to  mineral  development has  been  extensively  dealt in  the  Mines  and Minerals (Development and Regulation)  Act, 1957  and Rules  made under the Act by  the  Central  Government and  the  State  Governments in their  respective  domains.   The provisions  of  the  Act  and the Rules  will  be  reviewed  and  harmonised  with  the basic features of the new  National Mineral  Policy.  In future the core functions of the State in mining will be facilitation and regulation of exploration and mining activities of investors and entrepreneurs, provision of infrastructure and tax collection.  In mining activities, there shall be arms length distance between State agencies (Public Sector Undertakings) that mine and those that regulate.  There shall be transparency and fair play in the reservation of ore bodies to State agencies on such areas where private players are not holding or have not applied for exploration or mining, unless security considerations or specific public interests are involved. Recently, the Union Government after reviewing the current mining sector, mineral development and keeping in view the availability of the valuable finite resource have announced the National Mineral Policy (NMP))- 2010. Research organisations, including the National Mineral Processing Laboratories of the Indian Bureau of Mines should be strengthened for development of processes for beneficiation and mineral and elemental analysis of ores and ore dressing products. There shall be co-operation between and co-ordination among all organisations in public and private sector engaged in this task.

 

Waste management: Project Opportunities in Karnataka

PROFILE:

Waste utilization, recycling and reuse plays a major role in limiting resource consumption and the environmental impact of waste. Recycling is an integral part of any waste management system as it represents a key utilization alternative to reuse and energy recovery (Waste-to-Energy). Which option is ultimately chosen depends on the quality, purity and the market situation. Hazardous waste management is a new concept for most of the Asian countries including India. The lack of technical and financial resources and the regulatory control for the management of hazardous wastes in the past had led to the unscientific disposal of hazardous wastes in India, which posed serious risks to human, animal and plant life.

 

RESOURCES:

As regards municipal waste on an average 40 to 50 % of the total municipal waste is generated in the sic municipal corporation of Karnataka & more than 70 % of municipal waste is generated by the residential & market areas. The domestic waste generated by households comprises mainly of organic, plastic & paper waste & small quantities of the waste. Plastic & glass are segregated at the household level or by rag pickers and sold. The remaining waste is disposed in community bins, discarded ointments and medicine. In addition about 1 to 2% of biomedical waste also gets mixed with municipal solid waste in the community bins.

GOVERNMENT POLICIES:

National policy on waste management is set out in the October 1998 policy statement on waste management - Changing our Ways. It outlines the Government's policy objectives in relation to waste management, and suggests some key issues and considerations that must be addressed to achieve these objectives. The policy is firmly grounded in an internationally recognised hierarchy of options, namely prevention, minimisation, reuse/recycling, and the environmentally sustainable disposal of waste which cannot be prevented or recovered.

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Carbonated and Non Carbonated Drinks (Non-Alcoholic) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

A carbonated drink is a drink that bubbles and fizzes with carbon dioxide gas. The process by which the gas dissolves in the drink is known as carbonation. This process can occur naturally, such as in naturally carbonated mineral water that absorbs carbon dioxide from the ground, or by man-made processes, as is the case in most soft drinks and soda waters. This involves pumping carbon dioxide into the drink at high pressure, then sealing the container. Since the solubility of carbon dioxide is less at lower pressure, the dissolved gas escapes as bubbles when the container is opened and the pressure is relieved. The maximum amount of carbon dioxide that can be dissolved in water is 8 g per litre. The excess will normally only remain in water when the drink is under pressure. Once the pressure is released - i.e. when the container is exposed to normal atmospheric pressure - the carbon dioxide will begin to escape. So once a bottle or can of a carbonated drink is opened, the beverage will start to go flat. Fruit Juice is the liquid extracted from fruit by pressing or macerating the flesh. Probably the most recognizable is orange juice, a breakfast table staple, which is extracted from oranges. Other popular juices include apple, pineapple and grape. Most countries have a definition of purity to entitle the drink to be classified as a "fruit juice." Within the EU, name of a fruit or fruits used in conjunction with juice is only legally permitted to describe a product that is 100% fruit juice. Juices are widely available. Some may have been freeze- or spray-dried before being reconstituted; less commonly nowadays they may have been canned. However, fresh juices are increasingly common. Sports drinks are specifically designed to help people rehydrate after exercise. They are typically used by athletes and those taking part in sport and work by replenishing electrolytes, carbohydrates and other nutrients that can become depleted after exercise.
Plant capacity: Carbonated Drinks: 25000 Bottles/Day •Non Carbonated Drinks: 25000 Bottles/DayPlant & machinery: Rs 249 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 1162 Lakhs
Return: 27.00%Break even: 48.00%
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Production Unit of Liquid Washing Soap, Perfumed Bleach for the Wash of White Cloths, Toilet/Tiles Hard Stains Remover Liquid , Detergent Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research

Laundry detergent, or washing powder, is a type of detergent (cleaning agent) that is added for cleaning laundry. In common usage, "detergent" refers to mixtures of chemical compounds including alkylbenzenesulfonates, which are similar to soap but are less affected by hard water. In most household contexts, the term detergent refers to laundry detergent vs hand soap or other types of cleaning agents. While detergent is still sold in powdered form, liquid detergents have been taking major market shares in many countries since their introduction in the 1960s. Bleach is a chemical compound derived from natural sources used to whiten fabrics. Bleach works by the process of oxidation or the alteration of a compound by the introduction of oxygen molecules. A stain is essentially a chemical compound, and the addition of bleach breaks down the molecules into smaller elements so that it separates from the fabric. Detergent and the agitation of the washing machine speed up the cleaning process. The disinfecting properties of bleach work in the same manner—germs are broken down and rendered harmless by the introduction of oxygen. In industry, different forms of bleach are used to whiten materials such as paper and wood, though most bleach is used to launder textiles. Bleach aids detergents in the removal of soil and stains. There are two types of bleach commonly used in home laundry: chlorine bleach or sodium hypochlorite and oxygen bleach. Through a process of oxidation, bleach changes the soil into soluble particles to be washed away by detergents in the washing process. Bleach helps to whiten and brighten washable fabrics and some bleach disinfects fabrics by killing bacteria. Stain removal is the process of removing a mark or spot left by one substance on a specific surface like a fabric. A solvent or detergent is generally used to conduct stain removal and many of these are available over the counter. Cleaning compositions that effectively disinfect and clean hard surfaces such as those in lavatories and bathrooms, particularly toilet bowls, are well known. Typical cleaning compositions provide effective coverage of the treated surfaces to ensure that contact between the cleaning composition and contaminants present on the surface occur. Ineffective disinfection and cleaning of the surface often is the end result without such contact, particularly for inner toilet bowl surfaces. For pitched toilet bowl surfaces, viscous cleaning compositions can provide good coverage and retention, particularly vertically sloped interior surfaces of a toilet bowl. Therefore, it is a good project for entrepreneurs to invest
Plant capacity: Detergent Powder:3.2 MT/day•Liquid Washing Soap:3.2 MT/day •Toilet Cleaner:3.2 MT/day •Perfumed Bleach: 3.2 MT/day •Stain Remover Liquid:3.2 MT/dayPlant & machinery: Rs 72 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 210 Lakhs
Return: 28.00%Break even: 74.00%
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Maltodextrin - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Maltodextrin is a mixture of glucose, maltose, oligosaccharides and polysaccharides. Maltodextrin is 15 to 20% dextrose equivalent and is produced by enzymatic hydrolysis of starch, followed by refining and spray-drying to moisture level of 3% to 5%. Maltodextrin is an artificial sugar (also known as a polysaccharide) that has a mild, sweet taste. It's usually created from corn and wheat but can also made from rice, potatoes and tapioca. While it's a commonly used food additive found in many types of packaged foods including seasonings, cake mixes and potato chips, the health effects of maltodextrin depend on the type and amount you consume. One type of maltodextrin is a simple carbohydrate. It contains calories and is used in supplements designed to provide a boost of energy. The second type resistant maltodextrin comes from the same source, but it goes through additional processing to make it indigestible. Resistant maltodextrin doesn’t provide energy, but it does deliver benefits similar to soluble fiber. The term maltodextrin applies to any starch hydrolysis product containing less than 20 glucose units, and, for this reason, maltodextrin refers to a family of products instead of a specific product. Applications Maltodextrin is a white powder often used in processed foods as a thickener or a filler since it is fairly inexpensive, as well as in pharmaceuticals as a binding agent. It is found in canned fruits, snacks, cereal, desserts, instant pudding, sauces, and salad dressings, spice mixes, soups and sauces, baked goods, yogurt, nutrition bars, sugar-free sweeteners and meal replacement shakes. Since it contains fewer calories than sugar, it's also found in sugar substitutes . Maltodextrin is used in coffee whiteners, imitation sour creams, imitation cheeses and whipped toppings. It is perfect for candy coating and soft-centre candies, for frosting and glazing, for nut and snack coating, in lozenges and for binding, plasticising and crystal inhibition. In hard candies, it improves the hygroscopic characteristics. Maltodextrin is usually used in such small amounts that it doesn't have a significant impact in terms of the amount of protein, fat, carbohydrate, or fiber that it adds to foods. It is easy and cheap to produce making it very appealing to food manufacturers. Indian demand and supply Maltodextrin is the least hygroscopic of all corn sweeteners due to its low dextrose equivalent (DE) i.e. low sugar content and exhibits high viscosity and contribute to the mouth feel and body due to presence of higher molecular weight saccharides. As a multi functional food additive, maltodextrin is used in food industry such as sweets, drink, beer, ice cream, preserved fruit, milk powder, malted milk, cake, biscuit and bread, as well as in medicine. Maltodextrin is the perfect instant food additive due to its free flexibility open structure, dispersibility in cold water, its ability to help maintain clarity and eye-appeal. Maltodextrin increases the viscosity and prevents caking and crystallisation in the frozen foods such as ice cream. Maltodextrin is a more expensive product but the quantity needed is much less than of ordinary glucose. It can be used in products which require increased nutritive bulk without substantially affecting the flavour of sweetness balance. Maltodextrin is used particularly for production of spray dried infant food product. Indian producers include the following: • Gujarat Ambuja Exports Ltd., Gujarat • Prathista Biotech,Andhra Pradesh • Riddhi Siddhi Starch & Chemicals Ltd.,Karnataka & Gujarat • Sahyadri Starch & Industries P Ltd.,Maharashtra • Santosh Starch, Gujarat and Tamil Nadu • Sukhjit Starch & Chemicals Ltd., Punjab Maltodextrin has gained acceptance in the food manufacturing industry owing to its easy miscibility, temperature tolerance, and bland taste. It can be formulated in any food, ranging from soup & sauces to sports drinks. Major drivers fuelling the growth are growing baby food and infant formula market. Infant food formula utilizes substantial amount of maltodextrin as it is easily digestible by kids. In addition, sports nutrition and meal replacement shakes that uses maltodextrin in large quantities are potential categories of maltodextrin application.. Maltodextrin demand is on rise due to robust market for food, pharmaceutical and cosmetic encapsulation sector that uses maltodextrin as a cell wall material for encapsulation of flavours, colours and pharmaceutical molecules. The present Indian demand for maltodextrin is much below the potential level. With the increasing economic growth and per capita consumption and higher consumer expectation, the demand for confectionery products and infant food sector would steadily increase in the coming years. Such growth would translate into steady increase in demand for maltodextrin in the country.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Iron oxide

Iron oxide and oxide-hydroxide are widespread in nature, play an important role in many geological and biological processes, and are widely utilized by humans, e.g., as iron ores, pigments and catalysts in thermite. Common rust is a form of iron (III) oxide. Iron oxides are widely used as inexpensive, durable, pigments in paints, coatings and colored concretes. Colours commonly available are in the “earthy” end of the yellow/orange/red/brown/black range. Iron oxides are produced from ferrous sulfate by heat soaking, removal of water, decomposition, washing, filtration, drying and grinding. Chemical formula: Fe2O3. Appearance: Powder of size around 40 micron. Iron (III) oxide or ferric oxide is an inorganic compound with the formula Fe2O3. It is one of the three main oxides of iron. As the mineral known as hematite, Fe2O3 is the main source of the iron for the steel industry. Fe2O3 is ferromagnetic, dark red, and readily attacked by acids. Iron (III) oxide is often called rust. To some extent this label is useful, because rust shares several properties and has a similar composition. To chemists, rust is considered an ill-defined material, described as hydrated ferric oxide The overwhelming application of Iron (III) oxide is as the feedstock of the steel and iron industries, e.g. the production of iron, steel, and many alloys. Black iron oxide has the highest tint strength, generally achieving saturation at 6 percent dosage. Brown has a slightly lower tint strength, levelling -off at approximately 7 percent dosage, followed by 8 percent for red and 9 percent for yellow. The difference in colour/shade between one pigment and another is due to the surface structure of the particle. Pigments of the same family, such as reds for example, could have different undertone. Upon dilution with a white extender, reds may appear purple or pink. The reason for this is that a red pigment particle, depending on its structure, may reflect the red component of light plus a certain amount of blue (purple undertone) or some yellow (pink undertone). They are produced in either anhydrous or hydrated forms. Their range of hues includes yellows, reds, browns and blacks. The food-quality iron oxides are primarily distinguished from technical grades by their comparatively low levels of contamination by other metals; this is achieved by the selection and control of the source of the iron or by the extent of chemical purification during the manufacturing process. Applications Iron Oxide is a very fine powder of ferric oxide known as “jewellers rouge”, “red rouge”, or simply “rouge”. It is used to put the final polish on metallic jewellery and lenses, and historically as a cosmetic. Rouge is sold as a powder, paste, laced on polishing cloths or solid bar (with a wax or grease binder). Iron(III) oxide is also used as a pigment in cosmetics. Additionally, Iron oxides are used as pigments in dental composites alongside titanium oxides. Iron Oxide pigments are also used in paints and coatings; colour concentrates; and mulch. Iron oxide dispersant is one of many solutions used to purify water in water treatment facilities. It is considered to be a superior phosphate and zinc stabilizer stressed cooling water systems and an excellent iron and sludge dispersant in boilers. Compact pigment : Whereas inorganic binders do not disperse to 100% during the usual mixing times allowed, those prepared with organic wetting and deflocculating agents achieve excellent dispersion and hence provide high tinting strength in concrete products. Bayer developed compacted pigments which also incorporate organic dispersing agents. In making them, a pigment paste is pre-shaped (by the use of perforated rollers or matrices) and the prepared particles are rounded subsequently in granulation drums or on granulation plates. Comparison of natural iron oxide and synthetic iron oxide pigment The use of natural iron oxide pigment dates back centuries to prehistoric times and can be seen in cave paintings around the world. However, natural iron oxide pigments are nearly overshadowed by the synthetic variety, due to its consistency and superior tailor made properties. Synthetically prepared iron oxide pigment has been found to possess better texture, brilliance and staining power compared to natural pigment. When the colour of the paint is important, synthetic iron oxides are predominantly used because they have greater tinting strength than natural oxides. But in primers or undercoats, which are not so colour dependent as the finishing paints, natural iron oxide pigments may be used. Ceramics may also use natural oxides to provide colour for frits and glazes. Iron oxide pigment can be either produced in synthetic process or refined from naturally occurring ore deposits. A number of different processes have been developed for manufacturing synthetic iron oxide pigments. Important actually used production methods are as follows: • Laux process • Calcination process • Penniman process • Precipitation process Demand driver Iron oxide pigments are used in the coatings and colorants, construction, plastics and toner industries. The demand for iron oxide pigment would be mainly driven by the performance and growth of the paint and coating industry and polymer master batch sector. ? For more details: NIIR PROJECT CONSULTANCY SERVICES offers consultancy on various industrial and profitable projects with complete details of pre-feasibility, market survey, capital requirement, rate of return and breakeven point. The detailed project profile reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. For more details send us your inquiry on [email protected]
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Petroleum Jelly - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Petroleum jelly or petrolatum was discovered as a paraffin-like material coating oil rigs. Since then, it has been used in various ointments and as a lubricant. Petroleum jelly is mixture of mineral waxes and oils that together lock moisture in skin, moisturizing it to repair and relieve dryness. They are stabilized in such fashion that the oil appears to form the internal phase, whereas the wax compound forms the external phase. Petroleum jelly is made by the waxy petroleum material that formed on oil rigs and distilling it. The lighter and thinner oil-based products make up petroleum jelly, also known as white petrolatum or simply as petrolatum. Robert Chesebrough is the chemist who devised and patented this process. Basically, the crude material undergoes vacuum distillation. The still residue is then filtered through bone char to yield petroleum jelly. At room temperature, petroleum jelly is an odourless semi-solid which consists of a mixture of hydrocarbons. Petroleum jelly has fibrous or grease like structure and also possess discreet drop point and penetration value . Petroleum jelly may be considered as microcrystalline wax which has absorbed the oil, resulting in an amorphous jelly like mass. It is mostly available in two colours namely white and yellow. Petroleum jelly is hugely versatile, and it’s used all over the world to protect and heal dry skin, from dry, cracked hands to hard skin on heels, as well as for beauty purposes, like softening the lips or highlighting the cheekbones. Application sector Petroleum jelly is an ingredient in many cosmetics and lotions. Originally it was marketed as a burn ointment. Petroleum jelly also may be applied to dry or chapped skin to seal in moisture. A variation known as red veterinary petroleum confers some protection against UV (ultraviolet) exposure and has been used as a sunscreen. • Pharmaceuticals/ Cosmetics industry • Jelly filled cable • Leather industry • Rubber industry • Other miscellaneous application including rust prevention etc. Petroleum jelly white / yellow IP uses are as follows: • Skin ointment / Skin cream • Hair Vaseline • Pain balm • Cold cream and cosmetic preparations • Ophthalmic ointment • Vaporub Ointment Indian demand: Various Cosmetics and pharmaceuticals are used by the large number of people in general for wounds, cuts, burns, skin diseases. In today’s business word, more and cosmetics industries are coming up and thereby increasing the demand for the raw materials like petroleum jelly. Hence it can be assumed that the petroleum jelly is having very good market potential in view of development of cosmetic & pharmaceutical industry in India. Present demand for petroleum jelly including export demand is around 70000 metric tonne per annum Growth rate in demand for 2021: 7% per annum Indian producers include the following: • Eastern Petroleum (P) Ltd., Maharashtra • Mahatha Petroleum (P) Ltd., Tamilnadu • Panama Petrochem Gujarat • Gandhar Oil Refinery Maharashtra • Asian Oil Company Maharashtra • Bhakti Petrochem P Ltd., Maharashtra • Unicorn Petroleum Inds P Ltd., Maharashtra • Kim Chemicals Ltd , Maharashtra Global petroleum jelly market Global supplies of microcrystalline wax and petroleum jelly continue to shrink due to the reduction in API Group I and specifically base oil Group I production capacity. On the other hand, demand for microcrystalline wax and petroleum jelly continues to be strong, helped by the recovery in many parts of the world. The resultant rise in prices has motivated wax de oilers, blenders, specialty wax producers to seek alternatives. The interplay of supply and demand drivers and the penetration of alternate materials will set the future direction of this product market. While natural and organic products account for a small percentage of the total skin care market, their share is growing faster than the general market.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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PE Wax Emulsion - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Waxes are among the oldest worked materials used by humans. Their value as versatile construction materials ("man's first plastic") was discovered very early. Today, waxes are used mostly as additives and active substances. The use of waxes is expected to increase in the future because of their generally favourable toxicological and ecological properties. The word "wax" usually refers to a variety of organic substances that are solid at ambient temperature but become free-flowing liquids at slightly higher temperatures. The chemical composition of waxes is complex, but normal alkanes are always present in high proportion and molecular weight profiles tend to be wide. The main commercial source of wax is crude oil but not all crude oil refiners produce wax. "Mineral" wax can also be produced from lignite. Plants, animals and even insects produce materials sold in commerce as "wax." Wax emulsions are now well established and extensively used in aqueous formulations such as coatings, inks and OPVs, textile and leather treatments, polishes, paper and cardboard coatings, etc. These ready-to-use emulsions can be easily incorporated by simple mixing. Their very fine particle size ensures an intimate and homogeneous incorporation within other ingredients of the formulation, maximizing the required effect(s). Wax emulsions can be stabilized by either a steric mechanism (using with non-ionic emulsifiers) or by an electrostatic mechanism (using ionic emulsifiers, most often anionics). Combining anionic and non-ionic emulsifiers gives the emulsion an optimum stability because wax particles are protected through both stabilization mechanisms referred to as the electro-steric stabilization mechanism. In addition to giving more flexibility in formulating, each stabilization mechanism has not only its own advantages and disadvantages but also significantly impacts on the overall formulation. Polyethylene wax is used in many applications to improve processing and end product properties. It is widely used in plastic, rubber and electrical industry, up to in ink, paint, detergent and chemical engineering industry, wax becomes more important product then ever in general industrial field as raw material additive improving its efficiency. As a whole it is a good project for new entrepreneurs to invest.
Plant capacity: 20 MT/DayPlant & machinery: Rs 97 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 343 Lakhs
Return: 26.90%Break even: 58.00%
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Flavoured Nuts - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

The cashew nut is served as a snack or used in recipes, like other nuts, although it is actually a seed. The cashew apple is a fruit, whose pulp can be processed into a sweet, astringent fruit drink or distilled into liquor. The shell of the cashew nut yields derivatives that can be used in many applications from lubricants to paints, and other parts of the tree have traditionally been used for snake-bites and other folk remedies. Originally native to northeastern Brazil, the tree is now widely grown in tropical regions, India and Nigeria being major producers, in addition to Vietnam, the Ivory Coast, and Indonesia. Cashew nuts are commonly used in Indian cuisine, whole for garnishing sweets or curries, or ground into a paste that forms a base of sauces for curries (e.g., korma), or some sweets (e.g., kaju barfi). It is also used in powdered form in the preparation of several Indian sweets and desserts. In Goan cuisine, both roasted and raw kernels are used whole for making curries and sweets. Features of Flavoured Cashew Nuts : Longer shelf life ; Good for health ; Delicious taste Few Indian Major Players are as under • Goa Agricommerz Ltd. • Goa Forest Development Corpn. Ltd. • Kerala State Cashew Devp. Corpn. Ltd. • Kisan Cold Storage & Refrigeration Service Ltd. • M A C Agro Inds. Ltd. • M P S Food Products Ltd. • Mac Industries Ltd. • Mangalya Trading & Investments Ltd. • Moolchand Exports Ltd. • Olam Enterprises India Pvt. Ltd. • Olam Exports (India) Ltd. • Orissa State Cashew Devp. Corpn. Ltd. • P J S Overseas Ltd. • Padmavathi Cashews & Coffee Ltd. • Pioneer Cashew Inds. Ltd. • State Farming Corpn. Of Kerala Ltd. • Tamilnadu Forest Plantation Corpn. Ltd. • Tropical Foods Ltd. • West Bengal Forest Devp. Corpn. Ltd.
Plant capacity: Flavoured Cashew Nut:500 kgs/Day •Flavoured Peanut:500 kgs/DayPlant & machinery: Rs 117 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 215 Lakhs
Return: 29.46%Break even: 57.66%
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Ductile Iron Pipe Fittings for Water & Sewage with Lost Foam Casting Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Cost of Project

Casting other than a pipe, which allows pipeline deviation, change of direction or bore. In addition flanged-sockets, flanged-spigots and collars are also classified as fittings. Iron or steel pipes and tubes are used in a variety of industries. Different types of pipe fittings are used to connect different types of pipe. The type of fitting used will depend on the type of service the pipe being connected must perform. Pipe fittings basically include the range of components that are used to connect pipe ends for in-line, multi-port, offset and mounting configurations. Pipe fitting cross sections are mostly, but not always, circular in shape to match with the pipe section with which they are connected. Pipes can be metallic or plastic and pipe fittings vary depending on the type of pipe used. Pipe fittings are used for various purposes. They can be used to extend or terminate pipe runs, change a pipe's direction, to connect two or more pipes and to change the pipe size.Types of D.I. Pipe : Pipe Adopter , Pipe Elbow, Pipe Coupling, Pipe Union, Pipe Reducer, Pipe Tee . Thus, as an entrepreneur this project offers an exciting opportunity to you. Few Indian Major Players are as under • Ashutosh Castings Ltd. • Birla Accucast Ltd. • Carnation Industries Ltd. • Chetan Foundries Ltd. • Dee Dee Steel Castings Ltd. • Electrosteel Castings Ltd. • Electrosteel Steels Ltd. • Electrotherm (India) Ltd. • Govind Steel Co. Ltd. • Hindusthan Malleable & Forgings Ltd. • I C L Foundries Ltd. • Indu Engineering & Textiles Ltd. • J K M Ferrotech Ltd. • Jai Balaji Steels (Purulia) Ltd. • Jindal Saw Ltd. • Nelcast Ltd. • Porwal Auto Components Ltd. • Sathavahana Ispat Ltd. • United Foundries Pvt. Ltd. • Yashwant Iron & Steel Works Ltd.
Plant capacity: Pipe Adopter:2 MT/Day •Pipe Elbow :2 MT/Day •Pipe Flange :2 MT/Day •Pipe Union : 2 MT/Day •Pipe Reducer : 2 MT/Day •Pipe Tee:2 MT/DayPlant & machinery: Rs 254 Lakhs
Working capital: -T.C.I: Cost of Project :Rs 946 Lakhs
Return: 26.67%Break even: 60.85%
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Plastic Optical Lenses - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Optical Lenses are optical components designed to focus or diverge light. Optical Lenses, which may consist of a single or multiple elements, are used in a wide variety of applications from microscopy to laser processing. Many industries utilize Optical Lenses, including life sciences, imaging, industrial, or defense. As light passes through a lens, it is affected by the lens’ profile or substrate. A Plano-Convex (PCX) or Double-Convex (DCX) lens causes light to focus to a point, while a Plano-Concave (PCV) or Double-Concave (DCV) lens causes the light traveling through the lens to diverge. Achromatic Lenses are ideal for applications requiring color correction, while Aspheric Lenses are designed to correct spherical aberration. Germanium (Ge), Silicon (Si), or Zinc Selenide (ZnSe) lenses are ideal for transmitting the Infrared (IR) spectrum, while Fused Silica is well suited for the Ultraviolet (UV). A lens is a transmissive optical device that affects the focus of a light beam through refraction. A simple lens consists of a single piece of material, while a compound lens consists of several simple lenses (elements), usually along a common axis. Lenses are made from transparent materials such as glass, ground and polished to a desired shape. A lens can focus light to form an image, unlike a prism, which refracts light without focusing. Devices that similarly refract radiation other than visible light are also called lenses, such as microwave lenses or acoustic lenses. Most lenses are spherical lenses: their two surfaces are parts of the surfaces of spheres. Each surface can be convex (bulging outwards from the lens), concave (depressed into the lens), or planar (flat). The line joining the centres of the spheres making up the lens surfaces is called the axis of the lens. Typically the lens axis passes through the physical centre of the lens, because of the way they are manufactured. Lenses may be cut or ground after manufacturing to give them a different shape or size. The lens axis may then not pass through the physical centre of the lens. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Bausch & Lomb Eyecare (India) Pvt. Ltd. • G K B Ophthalmics Ltd. • G K B Vision Ltd. • Indo-American Optics Ltd. • Prime Ophthalmic Products Pvt. Ltd. • Techtran Ophthalmics Pvt. Ltd. • Techtran Polylenses Ltd.
Plant capacity: 60,000 Pairs/DayPlant & machinery: Rs 1026 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 2211 Lakhs
Return: 26.00%Break even: 45.00%
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Coir Geotextiles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Coir as a natural organic product is organically biodegradable. The Fiber is hard and strong and decomposes slowly, making it perfectly suited for use in Geotextiles. Coir Geotextiles provide good support on slopes for about five years and there is no need for post-installation work. Coir Geotextiles is developed by the Coir Board of India. The world has today accepted Coir Geotextiles and acknowledges its effectiveness. Coir Geotextiles, used in many kinds of applications like Slope Stabilisation, Controlling Soil Erosion, Road and Rail Embarkments, River Embarkments, Landscape Areas etc., Coir geotextiles with its Indianised connotation "Coir Bhoovastra", a generic member of the geosynthetic family, are made from the coconut fibre extracted from the husk of the coconut fruit as explained in the following section. Like their polymeric counter parts, coir geotextiles can be synthesised for specific applications in geotechnical engineering practice. Coir geotextiles is not a consumer product, but a technology based product. A range of different mesh matting is available, meeting varying requirements. Coir fibres can be converted into fabric both by woven and non-woven process. Coir mesh matting of different mesh sizes is the most established coir geotextiles. Mesh matting having different specifications is available under quality code numbers H2Ml to H2MIO. These qualities represent coir geotextiles of different mesh sizes ranging from 3.175mm to 25.4mm. Several types of non-woven geotextiles also exist. Most of the non-woven mats are made from loose fibres, which are interlocked by needling or rubberising. Non-woven geotextiles are available in several dimensions and have a minimum thickness of 2mm. Coir geotextiles can be used to stabilize the soil temporarily when construction roads or banks. Coir geotextiles are being used as a separation cum drainage layer in the road. It is also intended to serve as a reinforcement material in the beginning of the project. Geo-synthetics are widely used in the construction of road all over the world, whereas use of coir geotextiles is very limited in such construction. Few Indian Major Players are as under • Amco Industries Ltd. • Amichand Textiles Ltd. • Aspinwall & Co. (Travancore) Ltd. • Delight Handicrafts Palace Ltd. • Dunlop Comforts Pvt. Ltd. • Duroflex Pvt. Ltd. • Eco Wood Ltd. • Karnataka Consumer Products Ltd. • Karnataka State Coir Devp. Corpn. Ltd. • Kerala State Coir Corpn. Ltd. • Kontak Comforts Pvt. Ltd. • Kozylon Coir Products Ltd. • Wires & Fabriks (S.A.) Ltd.
Plant capacity: 6.5 MT/DayPlant & machinery: Rs 654 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 1149 Lakhs
Return: 25.93%Break even: 50.48%
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  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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