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ALUMINIUM EXTRUSION PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminium, the wonder metal of today and tomorrow, is poised for a remarkable growth. The specific characteristics of aluminium that have led it to a remarkable growth is most parts of the world are its potentiality, for high strength, light weight applications, conductivity, non-corrosivity, non-toxicity and its recyclability. It has wide spread use in transportation, packaging, structural applications and electric conductors. Aluminium extruded products are available in the form of bars, tubes and other products used in buildings, transportation and television antennas. There are good demand of aluminium extruded products in India and overseas markets. New entrepreneurs venture in to this field will be successful.
Plant capacity: 2 MT/DayPlant & machinery: 76 Lakhs
Working capital: -T.C.I: 313 Lakhs
Return: 52.00%Break even: 37.00%
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ALUMINIUM EXTRUSION PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminium extrusion products are widely used in transport industry, rail roads, electronics and housing industry etc. The manufacturing of extruded products started long back. But, the industry expanded rapidly during last two decades. Aluminium extrusion products have penetrated a large area of applications and are manufactured in India with or without foreign collaborations. The full range of plants and machinery are available indigenously and compare well with imported extrusion plants. A single aluminium extrusion can often take the plastic of an assembly in which metal is joined to wood. The single aluminium shape will be lighter, stiffer and stronger. Aluminium extrusion can often be produced for certain design requirements readily and with greater strength than roll formed sheet sections. Global aluminium demand is estimated to rise at a compounded annual growth rate of 5% in the next couple of years, as compared with a growth rate of 3.3% over the past decade. There is a good scope for new entrants.
Plant capacity: 2 MT/dayPlant & machinery: 75 Lakhs
Working capital: -T.C.I: 313 Lakhs
Return: 52.00%Break even: 37.00%
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ALUMINIUM EXTRUSION PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminium is the second most abundant metallic element in the earth crust after silicon, yet it is comparatively new industrial metal that has been produced in commercial quantities for just over 100 years. The aluminium industry can be categorized into two principal segments. The key segment is the production of primary aluminium by integrated producers engaged in the entire value chain from the mining of bauxite in an alumina refinery, conversion of alumina into primary aluminium metal into aluminium shelter. Primary aluminium is made commercially available in the form of ingots, billets, wire rod etc. The second principal sector consist of secondary/ downstream producer who are engaged in the manufacture of value-added semi fabricated aluminium products such as rolled product, extrusion and foils. Aluminium extrusion products are widely used in transport industry, railroads, electronics and housing industry etc. The extrusion segment is the secondary producer with nearly 40 players, such as Jindal aluminium, century aluminium. Sudal industries, Bihar extrusion and Bhoruka aluminium with a production capacity of 1.74 lakh tonnes. Primary aluminium producer such as Indal, Hindalco, Balco and Malco account for the remaining 32,000 tonnes of production capacity. At present aluminium extrusion product have penetrated a large area of application are manufactured in India with or without foreign collaboration. Looking at future scope for aluminium extruded pipe, it can be foreseen the new entrepreneurs will find attractive to venture into this project.
Plant capacity: 25000 MT/YearPlant & machinery: 290 Lakhs
Working capital: -T.C.I: Cost of Project : 2815 Lakhs
Return: 41.00%Break even: 72.00%
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ALUMINIUM EXTRUSION PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The aluminium industry can be categorized into two principal segments. First key segment is the production of primary aluminium by integrated produces and second is primary aluminium is made commercially available in the form of ingots, billets, wire, rods or properzi rods. It is conductor of heat and electricity. This makes aluminium one of the best bus bar materials. These properties have made aluminium highly useful in manufacture of aircraft, passenger cars, railway, rolling stock, ship building, electrical engine, photographic equipment, radio components, railing pipes and refinery equipment etc. Aluminium is a versatile metal with properties like- strength, lightness, resistance to corrosion and electrical conductivity. At present aluminium extrusion products have penetrated a large area of applications and are manufactured in India with or without foreign collaborations. Aluminium extrusion products are widely used in the transport industry, railway roads, electronics and housing Industry etc. The exports of aluminium-extruded products are gradually on rise in main Middle East countries also. The industry is quite profitable and finds ready market within and outside the country. Aluminium is the second most abundant metallic element in the earths crust after silicon. It is an ideal natural materials choice for sustainable buildings not just in new construction .The manufacturing of extruded products started long back but the industry expanded rapidly during last two decades. So there is good scope for new entrants.
Plant capacity: 25000 MT/yearPlant & machinery: 392 lakhs
Working capital: -T.C.I: Cost of Project : 1951 lakhs
Return: 45.00%Break even: 62.00%
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GOOD FUTURE PROSPECTS FOR ALUMINIUM EXTRUSION PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Extrusion is a process equally suitable for the simplest shapes and for the most complex for the wide range of large and the small items for structural members or for decorative trim. Some sections produced by extrusion cannot be made by other process economically. The two main advantages of this process over other manufacturing processes are its ability to create very complex cross-sections and work materials that are brittle, because the material only encounters compressive and shear stresses. It also forms finished parts with an excellent surface finish. Aluminium sections made by the extrusion process offer many advantages. The aluminium industry can be categorized into two principal segments. The key segment is the production of primary aluminium by integrated producers engaged in the entire value chain from the mining of bauxite in an alumina refinery, and conversion of alumina into primary aluminium metal. The second principal segment consists of secondary/downstream producers who are engaged in the manufacture of value-added semi fabricated aluminium products such as rolled products, extrusions and foils. The cost of an extruded aluminium sections depends on many factors such as alloy, temperature, overall size, weight per meter, complexity of design, quantity and tolerance requirements. As a general rule the cost per meter of an extrusion increase where high strength alloys are used and it decreased in range that designers have its yet fully exploit the possibilities of sections made in this way. The extrusions segment is the preserve of the secondary producers with nearly 40 players, such as Jindal Aluminium, Century Aluminium, Sudal Industries, Bihar Extrusions and Bhoruka Aluminium, which account for over 80 per cent of the aggregate production capacity of tonnes. Primary aluminium producers such as Indal, Hindalco, Balco and Malco account for the remaining of production capacity. The capacity overhang can be gauged from the fact that as against an aggregate capacity of Tonnes, the domestic demand is currently only around tonnes. The dependence on exports will be critical to the survival of the secondary, players in the extrusion markets. Extruded aluminium products are finding growing exports prospects. Aluminium extruded products are mainly tubes, pipes and blanks. These are manufactured in various forms and can be broadly classified in (a) rods & (b) sections. Sections include hollow and solid sections. In extrusion, the cylindrical rod called billet, is squeezed hydraulically into any shape by forcing the hot billet through the die orifice. Extrusion presses of various sizes are available ranging from 200 ton to 5000 tons capacity. These presses can be designed from simple to very complicated type with intricate and most sophisticated component. Aluminium extrusion products are widely used in transport industry, railroads, electronics and housing industry etc. Extrusion process achieves cheaper, lighter and neater products. The Indian aluminium industry is currently going through an expansionary phase. All domestic players the Birla’s to the Aggarwal of Sterlite and the state owned Nalco are expanding their capacities, with a view to cater to an expected rise in local as well as overseas demand. Hindalco, Balco, Indal, and Jindal extrusion Ltd are the major producer in this segment. The extrusions market is expected to grow at an annual rate of eight percent over the next few-year. The exports of aluminium-extruded products are gradually on rise. Afghanistan, Algeria, Bahrain, Bangladesh, Burma Hong Kong, Kenya, Kuwait, Oman, Sri Lanka, U.A.E. etc. are the main middle East countries to whom aluminium extruded products like tubes, pipes and blanks are being exported. At present aluminium extrusion products have penetrated a large area of applications and are manufactured in India with or without foreign collaborations. It requires moderately high level of technology and investments but the industry is quite profitable and finds ready market within and outside the country. The complete range of plants and machinery are available indigenously and compare well with imported extrusion plants. Looking at the future scopes for aluminium extruded sections, it can be foreseen that new entrepreneurs will find it quite attractive to come up with good production targets.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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ALUMINIUM EXTRUSION PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

GOOD SCOPE FOR ALUMINIUM EXTRUSION PLANT Extrusion is a process equally suitable for the simplest shapes and for the most complex for the wide range of large and the small items for structural members or for decorative trim. Some sections produced by extrusion cannot be made by other process economically. The two main advantages of this process over other manufacturing processes are its ability to create very complex cross-sections and work materials that are brittle, because the material only encounters compressive and shear stresses. It also forms finished parts with an excellent surface finish. Aluminium sections made by the extrusion process offer many advantages. The aluminium industry can be categorized into two principal segments. The key segment is the production of primary aluminium by integrated producers engaged in the entire value chain from the mining of bauxite in an alumina refinery, and conversion of alumina into primary aluminium metal. The second principal segment consists of secondary or downstream producers who are engaged in the manufacture of value-added semi fabricated aluminium products such as rolled products, extrusions and foils. The cost of an extruded aluminium sections depends on many factors such as alloy, temperature, overall size, weight per meter, complexity of design, quantity and tolerance requirements. As a general rule the cost per meter of an extrusion increase where high strength alloys are used and it decreased in range that designers have it’s yet fully exploit the possibilities of sections made in this way. The extrusions segment is the preserve of the secondary producers with nearly 40 players, such as Jindal Aluminium, Century Aluminium, Sudal Industries, Bihar Extrusions and Bhoruka Aluminium, which account for over 80 per cent of the aggregate production capacity of tonnes. Primary aluminium producers such as INDAL, HINDALCO, MALCO AND BALCO account for the remaining of production capacity. The capacity overhang can be gauged from the fact that as against an aggregate capacity of tonnes, the domestic demand is currently only around tonnes. The dependence on exports will be critical to the survival of the secondary, players in the extrusion markets. Extruded aluminium products are finding growing exports prospects. Aluminium extruded products are mainly tubes, pipes and blanks. These are manufactured in various forms and can be broadly classified in (a) rods & (b) sections. Sections include hollow and solid sections. In extrusion, the cylindrical rod called billet, is squeezed hydraulically into any shape by forcing the hot billet through the die orifice. Extrusion presses of various sizes are available ranging from 200 ton to 5000 tons capacity. These presses can be designed from simple to very complicated type with intricate and most sophisticated component. Aluminium extrusion products are widely used in transport industry, railroads, electronics and housing industry etc. Extrusion process achieves cheaper, lighter and neater products. HINDALCO, BALCO, INDAL, and Jindal extrusion Ltd are the major producer in this segment. The extrusions market is expected to grow at an annual rate of eight percent over the next few-year. The exports of aluminium-extruded products are gradually on rise. Afghanistan, Algeria, Bahrain, Bangladesh, Burma, Hong Kong, Kenya, Kuwait, Oman, Sri Lanka, U.A.E. etc. are the main middle East countries to whom aluminium extruded products like tubes, pipes and blanks are being exported. At present aluminium extrusion products have penetrated a large area of applications and are manufactured in India with or without foreign collaborations. It requires moderately high level of technology and investments but the industry is quite profitable and finds ready market within and outside the country. Demand for aluminium is driven by use in growth industries such as aerospace, and characteristics such as light weight and recyclability make it increasingly attractive for use in cars and consumer electronics. India is the eighth leading producer of primary aluminium in the world, with total production amounting to over 1,200 KT. The country has witnessed significant growth in aluminium production during the past five years. The Indian aluminium market is growing at a rapid pace and it is one metallic industry where India can emerge as a powerhouse within the next decade. According to industry sources, India with total bauxite reserves of about 3 billion accounts for almost 7.5% of the world’s 65 billion bauxite reserves and is ranked sixth among the countries with highest bauxite reserves. Indian bauxite reserves are expected to last over 350 year with proven and probable reserves is estimated at 1200 Mt. The worldwide alumina production competence is around 58 million tonnes in which India have 2.7 million tones, being the fifth largest producer, after Australia, Guinea, Brazil and Jamaica. The Indian aluminium market is growing at a rapid pace, yet per capita consumption is extremely low: With over 7% growth per annum, one of the highest in the world, the Indian aluminium market is booming. Even better, sectors that extensively use aluminium are themselves booming, ensuring that this sector stays firmly on the growth path for times to come. The complete range of plants and machinery are available indigenously and compare well with imported extrusion plants. Looking at the future scopes for aluminium and aluminium extruded sections, it can be foreseen that new entrepreneurs will find it quite attractive to come up with good production targets.
Plant capacity: 2400 MT/AnnumPlant & machinery: 318 Lakhs
Working capital: -T.C.I: Cost of Project : 738 Lakhs
Return: 44.00%Break even: 58.00%
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FLEXIBLE PACKAGING WITH GRAVURE AND FLEXO PRINTING WITH EXTRUSION IN 3/5/7 LAYERS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

One of the most popular forms of packaging is Flexible Packaging. Flexible Package is easy to hold, convenient to store and simple to use. Made up of multi layer laminated sheets of plastics (PVC, LDPE, HDPE, BOPP, BOPET), paper, cloth, or metal foils. The main products of this business are laminates made with various combinations of Polyester, BOPP, poly, metalized & hologram films and others and supplied in roll form and in various preformed pouches, manufacture of rotogravure cylinders for various types of rotogravure printing, Anilox/Coating, Rollers for flexo printing and Shims for holographic embossing and holograms and printing ink and adhesives and packaging & processing machines. This business involves customization according to the needs of customer. It has successfully developed several new packaging material for various applications suitable for Food Industry, the Bakery and Confectionery Industry, Beverage Industry and the Personal Care Products Industry. The benefit of flexible packaging is: - It helps your product stay clean, safe and well protected from pilferage and adulteration. - It helps your product to acquire sound barrier protection against moisture and gases and protection from damage and wastage. - It offers your product extreme convenience of handling and disposal after use. - It easily fits in with the shape of the contents thereby helping to cut down excess storage and transport costs. - It offers tremendous saving in raw material consumption through usage extension to as much as four times. - It absorbs more products per a package. A good example is coffee / nuts and snacks that come in foil brick packs and pouches rather than in cans or jars. - It is environment friendly and helps to conserve energy for conversion. - It helps a product manufacturer to enhance their product brand image leading in turn to better sales. The capacity overhang can be gauged from the fact that as against an aggregate capacity of 1.74 lakh Tonnes, the domestic demand is currently only around 85,000 tonnes. The dependence on exports will be critical to the survival of the secondary, players in the extrusion markets. The global flexible packaging market is projected to grow to 17.5 mn tons in 2014 at an average growth rate of 3.4%, as per a report by PIRA International. Flexible packaging has been one of the fastest-growing sectors of the packaging market over the past decade. Flexible packaging substrates provide opportunities to reduce materials, lower package weight and cut costs. Properties of flexible packaging can be easily tailored to meet demanding specifications for a wide range of products. Over the years, the flexible packaging market has developed from simple paper wrapping and bags to very sophisticated multilayer and multi material packaging for barrier protection and shelf life extension. Flexible packaging films can be made of single-web substrates such as flexible plastics (PE, PP, polyester or PA), flexible foils and flexible papers or can be coated, laminated or coextruded with other materials to enhance their physical properties in various ways. Better Quality of Life through Better Packaging sums up the important place that packaging occupies in a modern economy. There is a very good scope and new entrepreneurs should venture into this field. Cost Estimation: Capacity : 1500 MT/Annum (Printed Film Packaging) 1500 MT/Annum (Printed Coated Paper)
Plant capacity: -Plant & machinery: 365 Lakhs
Working capital: -T.C.I: Cost of Project : 824 Lakhs
Return: 44.00%Break even: 59.00%
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ALUMINIUM EXTRUSION - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The aluminium industry can be categorized into two principal segments. The key segment is the production of primary aluminium by integrated producers engaged in the entire value chain from the mining of bauxite in an alumina refinery, and conversion of alumina into primary aluminium metal in an aluminium smelter. Primary aluminium is made commercially available in the form of ingots, billets, wire rods or properzi rods (also called conductor redraw rods). The second principal segment consists of secondary/downstream producers who are engaged in the manufacture of value-added semi fabricated aluminium products such as rolled products, extrusions and foils. The extrusions segment is the preserve of the secondary producers with nearly 40 players, such as Jindal Aluminium, Century Aluminium, Sudal Industries, Bihar Extrusions and Bhoruka Aluminium, with a production capacity of 1.42 lakh tonnes who account for over 80 per cent of the aggregate production capacity of 1.74 lakh tonnes. Primary aluminium producers such as Indal, Hindalco, Balco and Malco account for the remaining 32,000 tonnes of production capacity. Aluminium is the second most abundant metallic element in the earth’s crust after silicon, yet it is a comparatively new industrial metal that has been produced in commercial quantities for just over 100 year. It weighs about one third as much as steel or copper; is malleable, ductile, and easily machined and cast; and has excellent corrosion resistance and durability. Some of the major uses for aluminium are in transportation (automobiles, airplanes, trucks, railcars, marine vessels, etc.), packaging (cans, foil, etc.), construction (windows, doors, siding, etc), consumer durables (appliances, cooking utensils, etc.), electrical transmission lines, machinery, and many other applications. Aluminium is leading the way of the future of the construction industry. There is a very good scope for new entrepreneurs to venture into this sector. Few Indian Major Players are as under: Jiangsu Atlas Aluminum Industry Co., Ltd. Jin Fulai Aluminium Factory Ao Jin Aluminium Products Co., Ltd. Fit Precision Mold Co., Ltd. Hao Mei Aluminium Co. Ltd. Prags Development Co., Ltd. Silver 100 Aluminium (Guangdong) Limited Weifang Jingda Plastic Machinery Co. Ltd. Dalian Golden Engineering Co., Ltd. Fujian Nanping Aluminium Co., Ltd. J B Components Ltd. Jiangyin Mingding Aluminum Products Co., Sichuan Hua Heng Xiang Metal Science And Technology C0.,Ltd James Scraps
Plant capacity: 25000 MT/AnnumPlant & machinery: 280 Lakhs
Working capital: -T.C.I: Cost of Project : 2815 Lakhs
Return: 41.00%Break even: 72.00%
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Stainless Steel Tubes & Pipes by Extrusion and Pilgering Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Stainless Steel is a common name for metal alloys that consist of 10.5% or more Chromium (Cr) and more than 50% Iron (Fe). Although it is called stainless a better term for it is highly stain resistant. By adding chromium to low carbon steel gives it stain resistance. The three main types of stainless steels are austenitic ferritic and martensitic. These three types of steels are identified by their microstructure or predominant crystal phase. There are different grades and surface finishes of stainless steel to suit the environment the alloy must endure. Stainless steel is used where both the properties of steel and resistance to corrosion are required. Uses and Applications Stainless steels resistance to corrosion and staining, low maintenance and familiar lustre make it an ideal material for many applications. There are over 150 grades of stainless steel of which fifteen are most commonly used. The alloy is milled into coils sheets plates bars wire and tubing to be used in cookware cutlery household hardware surgical instruments major appliances industrial equipment (for example in sugar refineries) and as an automotive and aerospace structural alloy and construction material in large buildings. Storage tanks and tankers used to transport orange juice and other food are often made of stainless steel because of its corrosion resistance and antibacterial properties. Stainless steel pipes are used in petrochemicals fertilizers dairy industries power stations and nuclear plants. Other corrosion resistant applications as of food processing industry are also significant users. These pipes are used extensively by Nuclear Fuel Corporation. Market Survey Oil sector absorbs nearly 60% of seamless pipes while some 30% are consumed by bearings and boiler manufacturers. Apart from a number of small producers in the organized sector a very large informal sector also exists. The organised secondary sector contributes substantially to the total market requirement of all large dia pipe market. Steel tubes industry is poised for a 30% growth in the wake of a growing demand in the infrastructure construction sector mainly in scaffolding in buildings. The sector has grown dramatically in the recent past at a record 20% growth owing to several infrastructure projects lined up by the government and the private sector. Present Manufacturers C S T Valinox Ltd. Choksi Tube Co. Ltd. Interfit Techno Products Ltd. Kinjal Metals Ltd. Neeka Tubes Ltd. Prakash Steelage Ltd. Ratnamani Metals & Tubes Ltd. Suraj Chemtech Ltd. Tubetec Seamless Ltd.
Plant capacity: 10 MT/DayPlant & machinery: Rs.1148 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs. 3194 Lakhs
Return: 19.00%Break even: 38.00%
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Stainless Steel Tubes & Pipes by Extrusion and Pilgering Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Stainless Steel is a common name for metal alloys that consist of 10.5% or more Chromium (Cr) and more than 50% Iron (Fe). Stainless steel does not readily corrode, rust or stain with water as ordinary steel does. Stainless steel pipes are used in petrochemicals, fertilizers, dairy industries power stations and nuclear plants. Other corrosion resistant applications as of food processing industry are also significant users. Steel pipes are primarily of two types, seamless and welded. Seamless pipes and tubes are used in both oil and non-oil sectors in a wide range of applications as line pipes, casing pipes, production tubings, drill pipes. Oil sector absorbs nearly 60% of seamless pipes, while some 30% are consumed by bearings and boiler manufacturers. Steel tubes industry is poised for a 30% growth in the wake of a growing demand in the infrastructure construction sector, mainly in scaffolding in buildings. The sector has grown dramatically in the recent past at a record 20% growth owing to several infrastructure projects lined up by the government and the private sector. The 200 series of stainless steel developed in India has potential in every developing country including value added products like pipes and tubes and kitchen utensils. India also has good facilities for stainless steel long products like bars, wire rods and wires which have good prospects in Europe, USA and South East Asian region. Few Major Players are listed below: C S T Valinox Ltd. Choksi Tube Co. Ltd. Interfit Techno Products Ltd. Kinjal Metals Ltd. Neeka Tubes Ltd. Prakash Steelage Ltd. Ratnamani Metals & Tubes Ltd. Suraj Chemtech Ltd. Tubetec Seamless Ltd.
Plant capacity: 3000 MT /AnnumPlant & machinery: 1168 Lakhs
Working capital: -T.C.I: Cost of Project: 3215 Lakhs
Return: 19.00%Break even: 38.00%
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