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PECTIN FROM CITRUS, LEMON AND ORANGES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Pectin is a naturally occurring substance present in all plant tissue, calcium pectin being present between the cell walls and serving as a strengthening or building agent. Pectin is a group of complex materials of very high molecular weight, which are able to form a gel in the presence of correct amounts of acidity and sugar. It is used in the manufacture of jam, jellies and candies. It is also used in glue and mucilage. It can be used to increase the foaming power of gases in water and also to glaze candied fruit. The pectin has a ready market in India at all the time. In India there are only 4-5 manufacturers. Enzo- Chem Laboratories being the chief producer. This firm is having its installed capacity of 5 tonnes. It is assumed that total production of pectin in the country is about 70-75 tonnes per year, while the production is little compared consumption, which is estimated to be around 180 tonnes per year. It will be profitable for the new entrants to invest in this project.
Plant capacity: 18 MT/DayPlant & machinery: 23 Lakhs
Working capital: -T.C.I: 119 Lakhs
Return: 52.00%Break even: 53.00%
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FRUIT JUICE (MANGO, ORANGES, LITCHI) & SUGARCANE JUICE WITH ASEPTIC PACKAGING & PET BOTTLE PACKAGING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery

Fruits juices are healthy drinks, it is largely used throughout the society and popularity of fruits juices are gradually increases. There is good scope of export of fruit fresh juices. Juices are packed in the labeled clean bottle and again packed in the corrugated cartoon to transport the bottles. Juices in aseptic packaging are basically used to quench the thirst and to get refreshment. These are used in canteens, hotels, restaurants, homes and also in marriages, birthday parties, all types of function. Sugarcane juice is very useful product against sunny day and used as cold drinks during the summer and gives good taste. This juice has an eminent place. They are rich in essential minerals, vitamins and nutritive factors. As a whole this is one of the best items now days, which has very good market demand. There is good scope for new entrepreneur to enter into this field. Cost estimation Capacity 19200 KL/Annum or Mango Juice 6000 KL/Annum Orange Juice 6000 KL/Annum Litchi Juice 6000 KL/Annum Sugarcane Juice 1200 KL/day.
Plant capacity: -Plant & machinery: 275 Lakhs
Working capital: -T.C.I: Cost of project 726 Lakhs
Return: 43.00%Break even: 52.00%
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FRUIT JUICE (MANGO, ORANGES, LITCHI) & SUGARCANE JUICE WITH ASEPTIC PACKAGING & PET BOTTLE PACKAGING

Fruit juices are health drinks; it is largely used throughout the society and popularity of fruit juices are gradually increasing. There is good scope of export of fresh fruit juices. There is no availability of one type of fruits throughout the year, hence it is necessary to take various type of fruit juice processing in the same plant to keep production throughout the year. Waste fruit skin, seeds are used for the production of pectine, oil, seed butter and for the production of bio-organic fertilizer. For making juice palatable it may be used cane sugar, essence, food colours etc. Fruit juices are packed in the labeled clean bottle and again packed in the corrugated cartoon to transport the bottles. As a whole this is one of the best items now days, which has very good market demand. There is good scope for new entrepreneur to enter into this field. The mango is one of the oldest tropical fruits and has been cultivated by man for over 1000 years, originating apparently in Indo-Burma region. To the large population of Asia, particularly Southern Asia and Malaysia, the mango plays the role as the major fruit of the region, much as the apple looms has importance in North America and Europe. The fruit is eaten in its raw, fresh form when ripe. Un-ripened fruits are commonly used for preparing jellies, jams and preserves. Mango blends well with numerious processed foods, such as ice creams. Properties of Mango Juice 1. It has very good pleasant taste. 2. It has good natural flavour, good taste and good appearance. 3. It contains adequate amount of vitamins & minerals, which is helpful for human body’s growth & energy. 4. In the tetra pack it can be preserve for 6 month or more. 5. In the open atmosphere fruit juices are attacked by yeast or other microorganisms. 6. It contains also adequate amount of vitamins, fibres, low calories and enzymes, which helps to digestion. Few Indian Major Players are as under • Asian Lakto Inds. Ltd. • Atash Industries (India) Ltd. • Bodal Agrotech Ltd. • Dabur Foods Ltd. • Devyani Beverages Ltd. • Duke & Sons Ltd. • Enkay Texofood Inds. Ltd. • Foods & Inns Ltd. • Mother Dairy Fruit & Vegetables Pvt. Ltd. • Nadukkara Agro Processing Co. Ltd. • Rasna Pvt. Ltd. • Schreiber Dynamix Dairies Ltd. • Seabuckthorn Indage Ltd. • Surya Fresh Foods Ltd. • Surya Processed Food Pvt. Ltd. • Tricom Fruit Products Ltd. • Tropicana Beverages Co. • Tunip Agro Ltd. • Vividh Agro Processors Ltd.
Plant capacity: PET Bottle (250 ml Size) : 16000 Packs of Mango Juice/Day,Aseptic Pack (200 ml Size) : 20,000 Packs of Mango Juice/DayPlant & machinery: Rs 156 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 588 Lakhs
Return: 25.00%Break even: 45.00%
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Pectin from Citrus, Lemon and Oranges

Pectin is a naturally occurring substance (a polysaccaride) found in all plant tissue, calcium pectin being present between the cell walls and serving as a strengthening or building agent. Fruits naturally possessing relatively large amount of pectin include lemons, bitter oranges, apples, quinces, currants and plums.The main use for pectin (vegetable agglutinate) is as a gelling agent, thickening agent and stabilizer in food. The classical application is giving the jelly-like consistency to jams or marmalades, which would otherwise be sweet juices. Market for pectin has been witnessing significant growth on account of rising demand for food products from developed as well as developing economies. The industry has been mature in developed regions such Europe, followed by North America. However, the industry for pectin is anticipated to grow rapidly in emerging economies such as China and India owing to change in lifestyle of the individuals as well as changing consumer preferences for convenience foods. Moreover, economic development in China has resulted in increasing purchase power of consumers, leading to increasing demand for high-quality processed foods. Although the industry for pectin is rapidly growing driven by rising demand for processed and convenience foods, growing preference towards functional foods from various health conscious consumers have also played a key role in the growth of the market. As a whole it is a good project for new entrepreneurs to invest. Few Indian Major Players are as under • Krishna pectinspvt. Ltd. • Akshar Exim Company Private Limited • DevsonImpex Private Limited • Gujarat General Food Chem Pvt. Ltd. • Asha Ram & Sons Private Limited
Plant capacity: Pectin: 150,000Kgs/annumPlant & machinery: Rs 1289 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1660 lakhs
Return: 23.00%Break even: 44.00%
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Pectin from Citrus, Lemon and Oranges

Pectin is a naturally occurring substance (a polysaccharide) found in all plant tissue, calcium pectin being present between the cell walls and serving as a strengthening or building agent. Fruits naturally possessing relatively large amount of pectin include lemons, bitter oranges, apples, quinces, currants and plums. Pectins are a class of complex polysaccharides found in the cell walls of higher plants, where they function as a hydrating agent and cementing material for the cellulosic network. They are commonly produced during the initial stages of primary cell wall growth and make about one third of the cell wall of dry substances of dicotyledonous and some monocotyledonous plants. The main exceptions are the cell walls of the Germaine family, which may contain pectin of normal structure but in very small amounts. In recent days, pectin has found increased application as an additive to dairy products. Yogurt containing fruit bases has been growing in popularity. Substituting pectin for modified starch as a thickening agent in yogurts will maintain a uniform distribution of fruit throughout the yogurt without masking delicate fruit flavors. Furthermore unlike starches, pectin will not introduce a floury texture to yogurts. If the fruit bases contain 60% sugar, then HMP can be added. If the sugar content is lower than 60%, then ALMP is added. HMP stabilizes casein against a predation, when heated a pH less than 4.3. Thus it is added as a stabilizer in ultrahigh-temperature-treated yogurt drinks and to milks blended with fruit juices. Although the industry for pectin is rapidly growing driven by rising demand for processed and convenience foods, growing preference towards functional foods from various health conscious consumers have also played a key role in the growth of the market. In addition, the industry has been witnessing demand for low-calorie and low-fat food products from consumers resulting in more demand for pectin from food manufacturers. Based on these factors, pectin is considered as an essential food additive due to which the market is liable to increase significantly. The global pectin market has grown at a CAGR of around 6% during 2008-2015. Market for pectin has been witnessing significant growth on account of rising demand for food products from developed as well as developing economies. The industry has been mature in developed regions such Europe, followed by North America. However, the industry for pectin is anticipated to grow rapidly in emerging economies such as China and India owing to change in lifestyle of the individuals as well as changing consumer preferences for convenience foods. Moreover, economic development in China has resulted in increasing purchase power of consumers, leading to increasing demand for high-quality processed foods. Growing health awareness among consumers for functional foods is expected to be one of the major factors driving the demand for pectin over the forecast period. Moreover, multi-functionality of pectin in various dairy and functional foods is expected to broaden their application scope in the food industry, further leading to the growth of the market. However, unavailability of raw materials to pectin as well as fluctuations in the prices of these raw materials is expected to hamper the growth of the market. Cost of raw materials for manufacturing pectin, which includes citrus peel and apple pomade have increased due to risen processing costs and prices of citrus fruits. Pricing and supply of these fruits are significantly affected by the weather conditions with a citrus disease known as “greening” affecting the industry performance. Entrepreneurs who invest in this project will be successful.
Plant capacity: Pectin : 500 Kgs / DayPlant & machinery: Rs 1403 lakhs
Working capital: -T.C.I: Cost of Project : Rs 1869 lakhs
Return: 25.00%Break even: 45.00%
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