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PRESERVATIVE FREE JAM (Fruit Spreads) & Organic Jam Making - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

There has been considerable increase in the consumption of fruits and vegetables juice beverages in the world during the last few years. Fruit juice beverages are considered more as occasional drinks in our country. Bottled squashes, nectars and other forms of fruit based beverages are looked upon as an expensive indulgence. Food preservation broadly involves methods of preparing food so that it can be stored for future use. The export of processed products such as fruit based beverages, jam, jelly, pickles etc. has increased substantially during the few years. Fast growth in processing sector is expected to occur in both developing and developed countries. The beverage industry is growing at a faster rate during last two decades. More and more new health foods including beverages are entering in the market. There is a good scope for new entrants.
Plant capacity: 2000 Kgs. / DayPlant & machinery: 18 Lakhs
Working capital: -T.C.I: 2 Crores
Return: 74.00%Break even: 29.00%
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Set up Cocoa Processing Unit Cocoa Butter, Cocoa Couverture and Cocoa Powder (Further Processed Products: Spreads and Chocolate Syrups)

The process of turning cocoa beans into chocolate, cocoa powder, and other related products such as cocoa butter, cocoa liquor, and so on is known as cocoa processing. One of the three basic components of the cocoa processing business is the Cocoa Processing Unit (CPU). The Cocoa Processing Unit (CPU) market includes Cocoa Butter & Powder, which account for the majority of the market, as well as Cocoa Liquor and Others, which are emerging categories. One of the most significant discoveries made in the 18th century was "Theobroma cacoa," a term referring to the tree that bears cocoa, a crucial raw ingredient in the manufacture of chocolate. Chocolate was discovered to have originated in South America's Amazon basin. Carolus Linnaeus, a Swedish botanist, named the cocoa tree "Theobroma cacoa," which means "food of Gods" in Greek. Cocoa trees thrive in tropical climes. Cocoa tree cultivation is usually done in the shade of a large shady tree, and it requires a lot of water and nutrients to grow. Cocoa can be affected by a variety of rots, wilts, and fungal infections. Massive, long leaves with pale-colored blossoms generate large pods on the cocoa tree. The tree produces fruit in its third year and continues to do so until it reaches the age of twenty. Despite the fact that processing's global market share has been consistent, grindings have expanded to meet demand. The Netherlands is one of the largest processing countries in terms of volume, accounting for over 13% of global grindings. Europe and Russia together account for approximately 38% of the processing market. The average yearly increase in demand since 2008 has been just over 3%. The majority of the chocolate is either melted into the liquor and separated into cocoa solids and cocoa butter, or chilled and formed into raw chocolate blocks. It's mostly utilised in the production of chocolate (typically in conjunction with additional cocoa butter). Theobroma oil, often known as cocoa butter, is a light-yellow vegetable lipid derived from cocoa beans. Cocoa butter is made by fermenting, drying, roasting, stripping, and pressing cocoa beans. Biscuits, ice cream, dairy drinks, and desserts all contain cocoa powder. In addition to being utilised as a flavour, it's employed to make confectioner's coatings and frozen treats. Chocolate spread is a sweet chocolate-flavored paste that can be used over breads, toasts, waffles, pancakes, muffins, and pitas. Chocolate syrup is a sweet sauce with a chocolate flavour. It's typically used as an ice cream topping or dessert sauce, or combined with milk to make chocolate milk or a chocolate milkshake. The global cocoa products market will be driven by increased confectionery syrup and chocolate production. Increasing disposable income, enhanced retail distribution channels, expanded availability of foreign brands, and the usage of cocoa in snack food categories such as sweet biscuits and others are all expected to help drive market growth. Cocoa will continue to be popular in scrubs, ointments, creams, face masks, toners, and lotions. In 2020, the Indian chocolate market is expected to reach US$ 1.9 billion, making it one of the world's fastest-growing chocolate markets. Between 2021 and 2026, the market is expected to increase at a CAGR of 11.3 percent, according to IMARC Group. We're constantly monitoring and evaluating the pandemic's direct and indirect effects, taking COVID-19's uncertainty into account. In recent years, India's robust economic growth has increased per capita disposable income, boosting the chocolate industry to new heights. As a result, rather than purchasing chocolates for special occasions, people are purchasing them more frequently. Key Players • Ambriona Cacao Blends Pvt. Ltd. • Candico (I) Ltd. • Dugar Overseas Pvt. Ltd. • Dukes Consumer Care Ltd. • Ferrero India Pvt. Ltd. • Gandour India Food Processing Pvt. Ltd.
Plant capacity: Cocoa Liquor: 2,000 Kgs Per Day | Cocoa Butter: 974.4 Kgs Per Day | Cocoa Powder: 512.8 Kgs Per Day | Chocolate Spread: 530.2 Kgs Per Day | Chocolate Syrup:2,263.9 Kgs Per Day Plant & machinery: 1582 Lakhs
Working capital: N/AT.C.I: Cost of Project: 2422 Lakhs
Return: 26.00%Break even: 39.00%
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Set up Cocoa Processing Unit | Manufacturing of Cocoa Products: Cocoa Butter, Cocoa Couverture and Cocoa Powder (Further Processed Products: Spreads and Chocolate Syrups)

Introduction A cocoa processing unit is a facility that converts cocoa beans into chocolate goods. These units are made up of multiple interconnected phases, as well as specialised equipment and skilled staff. The most significant phase in cocoa manufacturing is fermentation, which involves combining fermented and roasted cocoa beans with water to create liquid cocoa mass or liquor. When the alcohol content hits 2-3%, fermentation ceases. This combination is subsequently dried, yielding about 100kg of finished product for every tonne of raw material used in the fermentation process. Roasting, drying, winnowing (removing husks), grinding, and pressing are among of the other steps. Read Similar Articles: Food Processing and Agriculture Projects At several points during the manufacturing process, cocoa butter can be extracted. Each stage requires various machines, all of which must be constantly monitored in order to make high-quality chocolate with consistent flavour and look. To impart certain properties to finished products, various additives such as sugar, milk powder, and lecithin may be added in addition to cocoa beans. Individual components such as cocoa powder and nibs for use in confectionery can range from solid bars of dark chocolate for sale in supermarkets to individual components such as cocoa powder and nibs for use in confectionery. Some companies sell their final product straight to consumers, while others sell it to huge food producers who mix it with other ingredients before reselling it. Business Plan: Set up Cocoa Processing Unit Cocoa Butter, Cocoa Couverture and Cocoa Powder (Further Processed Products: Spreads and Chocolate Syrups) Uses The range of applications for a cocoa processing machine is extensive, as it will aid in the growth of the sector as well as the generation of significant profits. Ground cocoa beans are melted with different proportions of other ingredients such as milk or sugar in the production of chocolate. For further mixing and shaping, the substance can be boiled or heated. It is then cooled until it is solid enough to eat. Consider the following scenario: Cocoa powder is obtained by crushing roasted cocoa beans and is used to make chocolate bars and desserts. The majority of the unsaturated fat in cocoa butter can be extracted from natural cocoa powder by pressing; once separated, the unsaturated fat remains solid at room temperature (though it melts slightly above ). This substance is known as cocoa butter, and it can be used in a variety of ways. Read our Books Here: Agriculture, Agro Based, Cereal Food, Milk, Cocoa, Chocolate, Ice Cream, Plantation, Farming, Food & Beverages, Fruits, Dairy, Confectionery, Vegetables, Spices, Oils & Fats, Bakery, Snacks, Fisheries, Meat, Coconuts, Potato and Potato Products, Rice Cultivation and Processing, Tea, Beekeeping and Honey Processing Manufacturing Process Before beginning the cocoa milling process, the all-purpose plant will be equipped with ovens for drying cocoa bean shells by circulation of hot air, as well as a dust remover with material dryer to remove all types of dust from bean shells. These dried beans are then transferred to a grinder to be ground into a fine powder. Then they go through a sifter, where they are divided into different sizes. The powder particles are then transferred to hammer mills, where they are further reduced in size. They pass through a refiner machine and emerge as white powder particles, which we refer to as cocoa butter or the fat phase of the chocolate producing process. Market outlook By 2020, the worldwide cocoa processing sector is expected to reach 4.46 million tonnes. Due to rising demand for cocoa butter and powder, which are used in the production of chocolate and other chocolate goods, the market is presently expanding. Between 2021 and 2026, the global cocoa processing market is predicted to increase at a CAGR of around 1.3 percent, reaching a volume of around 4.76 million tonnes. Cocoa is still a popular ingredient in the chocolate, culinary, and beverage industries. Flavonoids like theobromine and proanthocyanidins, which are recognised for their anti-aging, antioxidant, and anti-inflammatory qualities, are abundant in cocoa beans. Related Feasibility Study Reports: Food Processing and Agriculture Based Projects, Snack Food, Frozen Food, Agro Processing Technology, Processed Food, Instant Food, Food Industry, Food Preservation, Canned Food, Packed Food, Ready to Eat Food, Cereal Food, Pickle, Spices, Grain Milling They also aid to lower the risk of heart failure, arrhythmia, and cardiomyopathy, which are all cardiovascular illnesses. As a result of these characteristics, demand for cocoa-based products such as energy bars has increased among health-conscious customers. Cocoa is used in a variety of businesses besides food, such as personal care. Cocoa butter is a frequent ingredient in over-the-counter skin care products such soap bars, lotions, creams, and lip balms because it moisturises the skin. In the pharmaceutical sector, cocoa products are utilised as flavouring agents and coatings for medicines and vitamins. Watch other Informative Videos: Food Processing and Agriculture Based Projects Benefits The processing of cocoa beans into cocoa butter and cocoa powder is one of the most profitable companies you can think of because it involves less capital and raw materials. Cocoa butter is used in the production of chocolate and confectionery, whereas cocoa powder is required in the production of popular chocolate drinks, drinking chocolate, and other hot and cold beverages. This is why they are always in high demand on both the domestic and international markets. In addition, compared to other crops such as coffee or tea, its production does not necessitate a large number of personnel. In comparison to coffee cultivation, which requires 100-200 people per hectare, you will only need 2-3 workers per hectare. That's why we're going to look at how you may start your own cocoa processing business from the ground up and earn from the rich profits! See More Links: Start a Business in Asia Start a Business in Potential Countries for Doing Business Best Industry for Doing Business Business Ideas with Low, Medium & High Investment Looking for Most Demandable Business Ideas for Startups Startup Consulting Services Start a Business in Africa Start a Business in India Start a Business in Middle East Related Videos Related Books Related Projects Related Market Research Reports
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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