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EXPANDED POLYSTYRENE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Expanded polystyrene bead is a product of styrene polymer in presence of low volatile hydrocortisone in presence of blowing agent. Different shape of the beads are prepared according to end use. Expanded polystyrene a polymer of styrene and is a thermoplastic. There is a large use of polystyrene as a packaging material, insulating material, costing material. It is insoluble in water and heat stable at 60°C-75°C. It is used for manufacturing ice cream cup, for making thin walled containers. It is used in packaging of precision instruments, household electrical appliances, food and medicine containers, fan motors, typewriters etc. It may be used for boxes of fruits, vegetables etc. The most promising market in India for expanded polystyrene sheet is for food-servicing items in Hotels, Hospitals, Restaurants, Institution and also for take away services. There is a good scope for new entrants.
Plant capacity: 30,000 MT/Annum Plant & machinery: 171 Lakhs
Working capital: -T.C.I: 794 Lakhs
Return: 58.00%Break even: 49.00%
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EXPANDABLE POLYSTYRENE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Expandable polystyrene (EPS) is a rigid cellular form of polystyrene with good thermal insulation and shock absorbing properties, high compressive strength, very low weight and resistance to moisture. These properties of EPS bring many benefits, in particular to the construction and packaging industries. Building and construction applications are the largest outlet for EPS accounting for around two-thirds of demand. Large quantities are used to make insulation foam for closed cavity walls, roofs and floor insulation. EPS foam also finds uses in road construction, bridges, drainage, floatation and sound insulation. The other main application of EPS is in packaging. Food items such as eggs, meat, fish and poultry can be packed with EPS, which is also used to make vending cups and containers for carryout meals. The good shock absorbency of EPS makes it suitable for the packaging of delicate electronic goods. Polystyrene is a strong plastic created from erethylene and benzene that can be injected, extruded, or blow molded; making it a very useful and versatile manufacturing material. Expanded polystyrene is usually white and made of pre-expanded polystyrene beads. Familiar uses include and molded sheets for building insulation and packing material for cushioning fragile items inside boxes. Sheets are commonly packaged as rigid panels. Expandable polymeric bead or pellet material has been employed to prepare a variety of foam plastic products. In particular, solid, expandable, polystyrene pellets have been expanded for use in closed or open molds to form coffee cups and other molded foam articles, and also for use in preparing free-flowing, highly expanded foam pellets of a variety of shapes for cushioning and packaging purposes. EPS will remain the fastest growing of the major styrene derivatives, supported by ongoing efforts to reduce energy consumption in buildings. The packaging sector will benefit from the increased consumption of electrical and electronic appliances by the growing middle classes in regions such as Asia. The expandable polystyrene market has seen strong growth globally, driven by the construction sector, with global demand growing at an average of 5.5%/year. However, extensive new EPS capacity has been added in northeast Asia, especially China. In Western Europe, the new building insulation requirements are boosting demand, offsetting the decline in packaging applications. China is the largest market for EPS accounting for one-third of global demand. The booming Chinese economy has boosted demand for EPS in the packaging of a variety of items such as consumer electronics, personal computers and household items. At the same time, the growing construction and building industry has ensured that demand for block flame retardant EPS, which is used in insulation panels for buildings and bridges, remains buoyant. There is a good future and market potential for expandable polystyrene. Few Indian Major Players are as under: Beardsell Ltd. Perfectpac Ltd.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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EXPANDED POLYURETHANE FOAM - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polyurethane is a polymer obtained by an exothermal reaction between Isocyanate (MDI diphenylmethane-diisocyanate or TDI toluendiisocynate) and polyol (polyether or polyester) one of the most desirable attributes of polyurethanes is their ability to be tuned into foam. Blowing agents such as water certain, halocarbons such as HFC-245fa (1, 1, 3, 3-pentafluoropropane) and HFC-134a (1, 1, 1, 2-tetrafluorethane) and hydrocarbons such as n-pentane can be incorporated into the polyside or added as an auxiliary stream. Water reacts with the isocyanate to create carbon dioxide gas, which fills and expands cells created during the mixing process. Polymer during the foaming process. They are used to emulsify the liquid components, regular cell size and stabilize the cell structure to prevent collapse and surface defects, rigid foam surfactants are designed to produce very fine cellos and very high closed cell content. Surfactants are used to modify the characteristic of the polymer during the foaming process. They are used to emulsify the liquid components, regular cell size, and stabilize the cell structure of prevent collapse and surface defects. Rigid foam surfactants are designed to produce very fine cells and very high closed cell content. Flexible foam surfactants are designed to stabilize the reaction mass while at the same time maximizing open cell content to prevent the foam from shrinking. The need for surfactant can be affected by choice of isocyanate, polyol component compatibility, system reactivity, process condition and equipment, tooling, part shape, and shot weight. Though the properties of the polyurethane are determined mainly by the choice of polyol the diisocyanate exerts some influenced by the functional group reactivity and the number of functional isocyanate groups. The mechanical properties are influenced by the functionality and the molecular shape. The choice of diisocyanate also affects the stability of the polyurethane upon exposure to light. Polyurethane’s main characteristic versatility is the most versatile plastic material. Versatility as per physical mechanical characteristics of the polymer rigid, semi-rigid, flexible, solid, closed cell, open cell thermo-plastic, thermosetting etc. There are two different types of polyurethanes, expanded polyurethane and compact polyurethane. There is a very wide scope and good market potential of products manufactured in this sector.
Plant capacity: 240000 Kg./AnnumPlant & machinery: 120 Lakhs
Working capital: -T.C.I: Cost of Project : 263 Lakhs
Return: 44.00%Break even: 57.00%
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Expanded Polystyrene Manufacturing Industry

Expanded Polystyrene Manufacturing Industry. Production of EPS Expanded Polystyrene (EPS) Market to Reach USD 23.70 Billion by 2026 Expanded Polystyrene (EPS) is the generic industry name used for white rigid material made from the expanded polystyrene beads. It is a lightweight, rigid, plastic foam insulating material produced from solid beads of polystyrene. The EPS beads are expanded and finally molded into larger EPS blocks which are further used for walls, roofs, floors, crawl spaces and architectural shapes. EPS is a low-density polymer arranged in individual cells, capable of providing excellent moisture resistance, good chemical barrier protection along with light weight characteristics. The addition of graphite results in improving the insulating properties of finished products imparting paving the way for use in construction industry EPS is also used for helmets and life jackets, beverage cups, packaging, casting molds, and numerous other products – however, construction products currently account for almost 59% of the EPS market. All around the world EPS-based products are used in the construction of new residential buildings and in the refurbishment of old buildings. Besides fire safety, questions arise regarding the use of possibly unhealthy additives and the environmentally friendly disposal of the practical material after use. For example, glass and stone wool but also insulation material based on renewable resources compete with EPS. EPS is commonly used in form of a foam. The word “styrofoam” is often used for the description of EPS foam. It is kind of trademark used of this foam material. Most common foam products used in daily lives include coolers, wine shippers, molded end caps and comers, packaging of boxes and even for the cups used at different places for water coolers. EPS is used in many applications, such as thermal insulation board in buildings, packaging, cushioning of valuable goods, and food packaging. EPS is used to make numerous car parts, such as door panels, sound dampening foam, instrument panels, etc. It is also widely used in child protective seats. Packaging made out of EPS has shown to keep food fresher, for longer. As it is inert, durable, and resistant to water damage, the lightweight foam is used to provide thermal insulation in cold storage, refrigerators, walls, and roofing. Its compression resistance makes it ideal for stacking packaged goods. The construction industry has seen a surge in the usage of Expanded Polystyrene for inroad foundations, flotation, cellular bricks, bridges, railway lines, public buildings, drainage, etc. Market Outlook The EPS market is expected to grow from USD 15.5 billion in 2018 to USD 20.1 billion by 2023, at a CAGR of 5.3% during the forecast period. Expanded Polystyrene (EPS) is the commonly used industry name for rigid material produced from the expanded polystyrene beads. EPS is a rigid, lightweight, plastic foam insulating material made from solid beads of polystyrene. The increasing prominence of insulation property in the building & construction sector of developed economies comprising China and India is anticipated to support the usage of high-quality polymers. Moreover, an increase in spending for enhancing the longevity of residential buildings and commercial complexes in extreme, external environmental conditions is projected to stimulate the market demand for expanded polystyrene. Growing construction and infrastructure industry in developing countries, is a key factor expected to drive growth of the global expanded polystyrene market over the forecast period. Rising demand for convenience food and protective food packaging in developing economies, is another factor anticipated to propel growth of the target market over the forecast period. In addition, growing demand for thermal insulation to reduce energy consumption, is a dynamic factor expected to fuel growth of the target market over the forecast period. Grey EPS is the fastest-growing segment in the EPS market. Grey EPS is gradually penetrating the global market for the past 10 years. The less thermal conductivity and better insulation of grey EPS than white EPS are making it a preferable choice in the building & construction industry. Grey EPS has an additional elasticity, which improves sound insulation and also provides better thermal efficiency in comparison to the normal white EPS insulation. In automobile industry, the trend to replace metal by plastics has been prevailing, due to their higher impact strength, easy moldability, improved aesthetics, scratch resistance, cabin insulation, and lightweight. Transportation segment is expected to be a notable driver for the global Polystyrene Market & EPS Industry during the forecast period. EPS consumption in packaging applications is used primarily as a cushioning protectant in fragile items as well as in disposable trays, cups, plates, bowls, etc. The growth in this market is driven primarily by the electronics and appliance industries. Increasing demand for the product in applications such as egg trays, fast foods, cold drinks, and others signifies the growth of packaging industries. Moreover, growing consumption of product due to unique features offered by the product such as enhanced mechanical properties, ease of transport coupled with installations provide a boost to the expanded polystyrene market growth. Globally, the market for expanded polystyrene is driven by the region Asia Pacific, owing to growing consumption of the product in various end-use industries such as construction & buildings, packaging, automotive, and others. These materials are used to impart lightweight, durable, moisture resistance, versatile, and ease of application to the final product. Additionally, the cost effective nature of the product has led a surge in demand for the product in major sectors. The Top Players Including: • ACH Foam Technologies • Alpek SAB De Cv • BASF SE • Kaneka Corporation • PJSC Sibur Holding • SABIC • Sunpor Kunststoff GmbH • Synbra Holding BV • Synthos SA • Total SA Tags #Expanded_Polystyrene, #EPS, #Expandable_Polystyrene_(EPS)_Production_and_Manufacturing, #Expandable_Polystyrene_(EPS)_Production, Expanded Polystyrene Manufacturing Process, Method for Producing Expandable Polystyrene, Preparation of Expandable Polystyrene, Production of EPS, #Expanded_Polystyrene_Manufacturing_Process_PPT, Polystyrene Production Process Flow Diagram, #Expanded_Polystyrene_Manufacturing, EPS (Expandable Polystyrene), Expanded Polystyrene (EPS) Industry, EPS Manufacturing, How is Expanded Polystyrene Manufactured? How is EPS Manufactured? Process for Production of an Expandable Polystyrene, #Expanded_Polystyrene_Manufacture, Start an Expanded Polystyrene (Styrofoam) Manufacturing Business, Polystyrene Manufacture, #Expandable_Polystyrene_Manufacturing_Plant, Manufacture of EPS, Expanded Polystyrene Manufacture in India, Expanded Polystyrene Production Business, Manufacture of Expanded Polystyrene (EPS) Products, #Detailed_Project_Report_on_Expandable_Polystyrene_(EPS)_Production, Project Report on Expandable Polystyrene (EPS) Production, Pre-Investment Feasibility Study on Expandable Polystyrene (EPS) Production, Techno-Economic feasibility study on Expandable Polystyrene (EPS) Production, #Feasibility_report_on_Expandable_Polystyrene_(EPS)_Production, Free Project Profile on Expandable Polystyrene (EPS) Production, Project profile on Expandable Polystyrene (EPS) Production, Download free project profile on Expandable Polystyrene (EPS) Production
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Expanded Polypropylene (EPP) Manufacturing Business

Expanded Polypropylene (EPP) Manufacturing Business. Production of EPP Expanded Polypropylene (EPP) Foam Market is expected to reach USD 1.30 billion EPP is highly versatile and fully recyclable. Its other properties include excellent energy absorption, buoyancy, impact resistance, thermal insulation, water and chemical resistance, and high strength-to-weight ratio. EPP can be manufactured with a wide range of densities ranging from 10 to 180 grams per liter. It can then be transformed by molding into EPP with densities ranging from 16 to 265 grams per liter. Properties of EPP such as absorption of high-magnitude kinetic impacts without breaking down and re-attainment of the original shape after the impact are factors driving the market for EPP in several applications, especially the aircraft modelling. Expanded Polypropylene (EPP) foam is a bead foam used in automotive and industrial packaging applications. They exhibit unique properties such as thermal insulation, excellent energy absorption, chemical and water resistance, impact resistance etc. EPP foams are used extensively in industrial packaging due to its cushioning capability and its flexibility provides excellent protection to complex shapes. EPP foams are available in different densities called high density EPP grade and low density EPP grade depending on the application. High density grade EPP foams exhibit excellent strength and reduced weight property and are used in applications where energy management is a critical parameter. Hence, they are used in automotive applications such as passenger safety parts and automotive bumpers. Low density EPP grades are used in industrial packaging applications and medium density EPP grades are used in consumer products and furniture. Applications EPP is widely utilized by automotive manufacturers because of its performance benefits for energy management, lightweight, enhanced functionality, durability and recyclability. Applications include seating, bumpers, stowage systems, door panels, pillars, floor levelers, parcel shelves, head rests, tool kits, sun visors and myriad filler parts. Reusable industrial packaging, known as dunnage, is frequently made from EPP due to its durability and its inherent ability to absorb energy in transit. EPP is used increasingly in furniture, toys such as model aircraft and other consumer products due to its versatility as a structural material and its light weight, as well as other performance characteristics. An added advantage is the fact that EPP components are environmentally friendly, sustainable and recyclable and in line with the end of life (ELV) automotive requirement. Expanded polypropylene has many applications. It is used in various types of cloth and textile products ranging from clothing to diapers. Its synthetic, non-absorbent nature also makes it useful in the medical industry. Surgical tools like sutures are often made from polypropylene. Market Outlook Global Expanded Polypropylene (EPP) Foam Market is projected to reach USD 1.59 Billion by 2023 at a CAGR of over 11% owing to the increasing demand of lightweight automotive parts made of EPP Foams. The increasing penetration of the product in applications such as packaging, consumer goods, and furniture is expected to have significant impacts on the overall market growth during the forecast years. The increasing application scope of the product can be attributed to the superior product qualities such as durability, chemical & water resistance, thermal insulation, and recyclability. The growing demand for chemical and water-resistant materials in the packaging and consumer goods industries is slated to propel product demand over the forecast period. The rising awareness of environmental concerns and increasing demand for fuel efficient and light weight cars is the major driver for the growth of global EPP foam market. There is an increase in production and consumption of automotive across the globe, which is expected to boost the global EPP foam market growth. The recyclable and light weight properties of EPP foam has enabled its application in wide range of industries such as packaging, aerospace, automotive etc. The excellent strength and light weight along with enhanced absorption properties has facilitated its use in automotive crash prone parts. The use of high density EPP foam in heavy industrial packaging is expected to drive the growth of global EPP foam market. The expanded polypropylene (EPP) foam market can be segmented on the basis of density, process, and application. In terms of density, the market can be divided into high, low, and porous. In terms of process, the EPP foam market can be segregated into solid-state processing and melt-state processing. Based on application, the market can be divided into automotive, packaging, textile, furniture, food & beverages, and toys. Expanded polypropylene (EPP) foam, owing to its elasticity, thermal resistance, oil resistance, non-toxicity, recyclability, and shock-proof nature, is an integral part of the automotive manufacturing sector. Using advanced lightweight materials on even the most basic car parts can improve overall fuel efficiency as well. Owing to the aforementioned factors, the demand for EPP is increasing in the automotive sector. Moreover, there is an increase in production and consumption of automobiles across the world, which is expected to further boost the global EPP foam market growth. The country is also the largest consumer of expanded polypropylene foam at the global level. Other emerging economies such as Brazil, India, and Mexico are projected to grow at a high rate in the expanded polypropylene foam market. Top Players including- Kaneka Corporation, BASF SE, JSP Corporation, DS Smith PLC, Furukawa Electric Co. Ltd., Hanwha Corporation, The Woodbridge Group, Dongshing Industry Inc. and others. See more https://bit.ly/312CMNJ https://bit.ly/2YlUDm1 Contact us: Niir Project Consultancy Services An ISO 9001:2015 Company 106-E, Kamla Nagar, Opp. Spark Mall, New Delhi-110007, India. Email: [email protected] , [email protected] Tel: +91-11-23843955, 23845654, 23845886, 8800733955 Mobile: +91-9811043595 Website: www.entrepreneurindia.co , www.niir.org Tags #Expanded_Polypropylene, #Expanded_Poly_Propylene, #EPP, EPP (Expanded Polypropylene) Foam, #Expanded_Polypropylene_(EPP)_Foam, #Expanded_Polypropylene_(EPP)_Industry, #EPP_Manufacture, #Manufacturing_and_Application_of_Expanded_Polypropylene, EPP Production Plant, Process for Producing Expanded Polypropylene, Expanded Polypropylene Production, Automotive Expanded Polypropylene (EPP), #Expanded_Polypropylene_Manufacturing_Process_PPT, #Expanded_Polypropylene_(EPP)_Foam_Production, EPP Product Manufacturing Process, Expanded Polypropylene Manufacture in India, EPP Foam Manufacturing, Production Process for Expanded Polypropylene, Polypropylene Manufacturing Plant, EPP Foam Manufacture, Production of Polypropylene (PP), Expanded Polypropylene Foam Industry, Detailed Project Report on Expanded Polypropylene Production, Project Report on Expanded Polypropylene Production, Pre-Investment Feasibility Study on Expanded Polypropylene Manufacturing, Techno-Economic feasibility study on Expanded Polypropylene Production, #Feasibility_report_on_Expanded_Polypropylene_Manufacturing, Free Project Profile on Expanded Polypropylene Manufacturing, Project profile on Expanded Polypropylene Production, Download free project profile on Expanded Polypropylene Production
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Setup Plant of Expandable & High Purity Graphite

Expandable Graphite describes a form of graphite that has been treated with chemicals, resulting in a highly porous framework. This porosity permits the material to expand when revealed to warm, making it ideal for applications such as fire resistants and thermal insulators. On the other hand, High Pureness Graphite is graphite that has undertaken comprehensive purification procedures to remove pollutants, causing a material with a carbon material of over 99.9%. This high pureness makes it suitable for markets that require remarkable thermal and also electrical conductivity, such as the semiconductor as well as electronic devices sectors. By incorporating the buildings of both expandability and also high purity, Expanding and High Purity Graphite provides a vast array of opportunities in regards to forms, sizes, and thickness. This light-weight and also resilient material can be molded into numerous elements, making it suitable for industries such as automotive, aerospace, and also power storage space. Production of Expandable and High Purity Graphite The production process of Expanding and also High Purity Graphite entails a number of crucial actions to guarantee the material meets the called for specs. It starts with sourcing top notch all-natural graphite, which is after that subjected to a purification procedure to eliminate impurities and also enhance carbon web content. After filtration, the graphite undertakes additional therapies to attain expandability. This is attained via a chemical intercalation process, where the graphite is treated with numerous chemicals to create an extremely porous framework. This porosity allows the product to increase when revealed to heat, making it suitable for applications such as fire resistants and thermal insulators. To acquire high pureness graphite, the material undergoes more filtration steps, such as acid laundries as well as thermal treatments. These processes assist remove any type of continuing to be impurities, resulting in a material with a carbon material of over 99.9%. This high pureness is crucial for industries that call for outstanding thermal and electrical conductivity. Applications and Uses Expanding Graphite Expandable graphite is graphite that has actually been dealt with, normally with acids, creating it to broaden when warmed. It can increase many times its original size and also is made use of in various applications. ? Fire Resistants: When based on warm, expanding graphite expands and also develops a protective layer, minimizing the spread of fires. As such, it is utilized as a flame resistant in plastics, foams, and also building materials. ? Gasket Products: Because of its capability to broaden, it's used to create adaptable graphite sheets that serve as gaskets in high-temperature applications. ? Thermal Monitoring: The expanded kind has a high surface area, making it valuable in taking care of warm dissipation in electronic devices as well as batteries. ? Emission Control: Expandable graphite can be utilized in automobile exhaust systems to record and also minimize contaminants. High Pureness Graphite ? Semiconductor Production: Made use of as electrodes in the production of silicon crystals for semiconductors. ? Nuclear Reactors: High purity graphite works as a moderator in nuclear reactors, decreasing the neutrons and permitting the nuclear reactions to happen. ? Electrodes for Electrical Discharge Machining (EDM): EDM is a manufacturing process where a wanted form is gotten utilizing electric discharges (stimulates). High pureness graphite is made use of to make the electrodes for this procedure. ? Sintering Molds for Powdered Metals: Utilized in the manufacturing process of numerous high-tech components where accuracy as well as pureness are necessary. ? Anode Product in Lithium-ion Batteries: High pureness graphite supplies effective electrical conductivity and is made use of as the anode in Li-ion batteries. Global Market Expectation Expanded Graphite Market is anticipated to expand at a CAGR of 7.6% during the projection duration as well as is anticipated to reach US$ 509.42 Mn by 2029. The major drivers for this market are stringency in fire safety and security requirements in the structure and building sector, growing demand for non- halogenated fire retardants, and development in the customer electronic devices market. These digital tools use graphite foils made from expanded graphite. Graphite aluminum foils have exceptional electrical and also thermal conductivity, for this reason, they dissipate heat from critical electronic components and safeguard them from any damage. Asia Pacific will certainly remain the largest region and also it is additionally expected to witness the highest possible development over the projection duration. The global High Purity Graphite market was valued at USD million in 2019 as well as it is expected to get to USD million by the end of 2026, expanding at a CAGR throughout 2021-2026. High purity graphite is one of the most secure type of carbon and is primarily being used in establishing the benchmark for defining exactly how carbon compounds are formed throughout the application of warm. High pureness graphite is mostly being utilized in aeronautics, electronic, metallurgy, atomic energy, chemical, mechanical, and also atomic energy, to name a few areas. The carbon web content in the high pureness graphite is more than 99.99%. High-purity graphite can also be pided in nuclear graphite, coarse-grain graphite, room graphite, and fine-grain graphite (optimum grain size is less than 0.075 mm. Asia Pacific led the global market for high pureness graphite in 2016 as well as is anticipated to maintain its supremacy throughout the forecast period also. It is also anticipated to display the fastest development during the forecast period. China and India are the significant hubs for the manufacturing of graphite. In addition to this, fast industrialization in developing economies such as China, India, and Japan is an additional crucial element that is sustaining market growth in the Asia-Pacific area. Final Thought Investors must start a business in Expandable & High Pureness Graphite due to its disruptive capacity, enhancing demand, and also benefits over traditional graphite. By taking advantage of these chances, investors can position themselves for success in an evolving market. Key Players ? Tianfeng Graphite ? TEDA Tianrun, ? Nippon Graphite ? Asbury Carbons ? SEC CARBON ? SGL Group ? NeoGraf Solution ? HP Materials Solution Inc. ? Braide Graphite Group Co. Ltd. ? GEORG H. LUH GmbH ? Qingdao Black Dragon Graphite Co. Ltd. ? Expandable Graphite Market Insight
Plant capacity: Expandable Graphite 10 MT Per Day High Purity Graphite 10 MT Per DayPlant & machinery: 206 Lakhs
Working capital: -T.C.I: Cost of Project: 1598 Lakhs
Return: 27.00%Break even: 49.00%
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