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FERRO ALLOYS OF NIOBIUM, MOLYBDENUM, TITANIUM, TUNGSTEN AND VANADIUM - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Ferro Alloys are the principal alloying agents in iron and steel production. Addition of ferro alloys improves mechanical and physical properties of iron and steel products such as strength, toughness, hardness and corrosion-resistance etc. Most of the ferro alloys contain less than 50% of iron content. The use of highly flexible furnaces make it possible to produce a range of ferro alloy compositions. Ferro alloys are employed in metallurgy for finishing carbon steels, for producing alloy steels and special steels with improved physical and mechanical properties. The demand for ferro alloys has been increasing with that of alloy and special steels. It is expected to reach the level of 1.20 m tonnes by 2006-07. The industry has tied up with companies in Europe for technology inputs. The major users of alloy steel are: auto industry, railways, forgings, tubes, springs and other engineering industries. So, there is good future for existing as well as new entrepreneurs.
Plant capacity: 5 MT/DayPlant & machinery: Rs. 2 crores
Working capital: -T.C.I: Rs. 5 crores
Return: 50.00%Break even: 41.00%
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Tungsten Carbide Rod

Tungsten carbide (WC) is an inorganic chemical compound containing equal parts of tungsten and carbon atoms. In its most basic form, it is a fine gray powder, but it can be pressed and formed into shapes for use in industrial machinery, tools, abrasives, as well as. Tungsten carbide is approximately three times stiffer than steel, and is much denser than steel or titanium. Tungsten Carbide Hard Metals are primarily produced using a Powder Metallurgy process. Tungsten carbide rods, commonly used to make drill bits, PCB board micro-drill, mold thimble, die top etc. The global tungsten carbide market, by value, is estimated to witness growth at a CAGR of 4.4% over the period 2016 to 2022. This growth in the market is attributed to the increasing demand for various applications such as metal cutting tools; wear parts, mining & drilling tools etc. As a whole any entrepreneur can venture in this project without risk and earn profit. Few Indian major players are as under • All Metal Process Inds. Ltd. • Ceratizit India Pvt. Ltd. • Creative Tools & Press Components Pvt. Ltd. • Rapicut Carbides Ltd. • Riddhi Steel & Tube Ltd. • Taegutec India Pvt. Ltd.
Plant capacity: Tungsten Carbide Rod: 2 MT/DayPlant & machinery: Rs. 86 lakhs
Working capital: -T.C.I: Cost of Project: Rs.377 lakhs
Return: 33.00%Break even: 66.00%
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Tungsten Carbide Rod Manufacturing Industry

Tungsten Carbide Rod Manufacturing Industry. Attractive Opportunities in "Tungsten Carbide Rod Production" for Mining & Construction Industries Tungsten carbide, an important member of the class of inorganic compounds of carbon, used alone or with 6 to 20 percent of other metals to impart hardness to cast iron, cutting edges of saws and drills, and penetrating cores of armour-piercing projectiles. Tungsten carbide (WC) is an inorganic non-natural compound composed of tungsten (W) and carbon (C). Mono-tungsten carbide (WC), which is stable at room temperature, is of major technical relevance. Tungsten carbide rods, commonly used to make drill bits, PCB board micro-drill, mold thimble, die top, electrode rods, gong knife, textile industry shuttle, machine journal, machine axis and so on. Tungsten carbide rods include rods with the shapes of round, rectangular and square, solid rods and rods with one or more straight or coolants. The grades are mostly fine and super fine grain with high performance. Tungsten Carbide Rods are manufactured as standards with one, two, or three holes, straight or twisted to a 30 or 40 degree helix, or solid with no holes. All rods are available in standard lengths of 310 and 330 mm. Market Outlook Exports Exports of tungsten and alloys including scrap decreased drastically to 314 tonnes in 2015-16 from 475 tonnes in the previous year. Exports were mainly to Germany (25%), USA (20%), Sweden (10%), UK and Austria (8% each). In 2015-16, exports of tungsten ore & concentrates decreased drastically to only 1 tonne as against 175 tonnes in the preceding year. Exports were solely to Nepal (100%). In India, the entire demand can only be met by imports and recycling, as there is no indigenous production of tungsten concentrates. High content of WO3 in the tailing dumps of Kolar can be worked on priority basis to meet the demand. Tungsten carbide are used in various end use industries such as mining and construction, automobile, electronics, and defense among others. The growing demand from the developing region throughout the globe are the major factors driving the global market of tungsten carbide. The growing government investments in the infrastructural development coupled with the augmenting demand from the automobile sector are other factors contributing to the growth of the market. Among the various end-use industry mining and construction is the dominant segment and expected to show the same trend during the forecast years. The properties such as high tensile strength, corrosion and impact resistance, has increased the demand for tungsten carbide in the mining and construction industry. Tungsten carbide is one of these metal carbides and exhibits the aforementioned properties. It is produced by the reaction of tungsten hexachloride with methane or methanol, which is the source of carbon in the reaction. Tungsten carbide is an inorganic chemical compound, represented by the chemical formula WC and physically, it is in the form of a fine grey powder. The formation of tungsten carbide involves an equal number of carbon and tungsten atoms. In terms of properties, tungsten carbide is much stiffer than steel and denser than titanium. Its hardness is comparable with precious metals, such as ruby, sapphire and corundum. Owing to tungsten carbide’s high resistivity to abrasion, it is widely used in the manufacturing industry for cutting tools. The only drawback in the application of tungsten carbide is that it can decompose at high temperatures and separate into its initial form, i.e. as tungsten and a carbide. Tungsten carbides are progressively becoming a part of our daily lives and it is anticipated that their application will increase significantly in the coming future, as they are being produced in large quantities for usage in a diverse variety of products. Growing research & development activities to enhance growth in technology are anticipated to drive the tungsten carbide market, and furthermore support its application in ammunition, jewellery and others over the forecast period. Increasing high quality demand in end use industries is expected to drive demand for the tungsten carbide market during the forecast period. Superior properties of final finished products of tungsten carbide are expected to fuel demand for the tungsten carbide market in the future. Tungsten carbide has become a popular material in the manufacturing of jewellery, due to its high resistance to scratching and the hardness of the material. Despite these positive attributes, the tungsten carbide market is expected to be restrained by its relatively high cost when compared to other metal carbides. Tungsten carbide is a good replacement for uranium in the manufacturing of ammunition and in many other end use applications. Therefore, the lack of availability of uranium in some regions, and its severe ill effects on the human body is expected to create a significant opportunity for tungsten carbide manufactures. Tungsten Carbide (WC) Market Expected to Boost the Global Industry Growth in the Near Future. Growing end use industries such as automotive industries and increase in the demand of wear resistant materials is anticipated to boost the market of cemented carbide and ultimately will drive the global tungsten market. Tungsten has its application in electronic and electrical components such as electron emitters, lead-in wires and electrical contacts and these industries are forecasted to grow, leading to the increase in global tungsten market. The ability of tungsten to withstand arcing and resistant to corrosion makes it suitable to be used in voltage regulators, though demand of these application is minor but it still contributes in the global tungsten market. The global tungsten carbide market is segmented into grade type and end user industry. On the basis of grade the market is segmented into general purpose grade, metal foaming and wear grades, submicron grades, rotary drilling and mining grades, and corrosion resistant grades. On the basis of end user industry the global tungsten carbide market is segmented into mining and construction, oil and gas, electrical and electronics, automobiles, defense and others. Tags Tungsten Carbide Rod, Tungsten Carbide Rod Production, Manufacturing of Tungsten Carbide Rod, Manufacture of Tungsten Carbide Rod, Tungsten Carbide Rod Manufacture, Tungsten Carbide Products, Cemented Carbide Rods, Cemented Carbide Rod Manufacturing, How is Cemented Tungsten Carbide Rods Made? Process of Manufacturing Tungsten Carbide, Tungsten and Tungsten Carbide Rod, Tungsten Carbide Manufacturing Process, Tungsten Carbide Composite Rods, Tungsten Carbide Round Rod Manufacture, Project Report on Tungsten Carbide Rod Production Industry, Detailed Project Report on Tungsten Carbide Rod Production, Project Report on Tungsten Carbide Rod Production, Pre-Investment Feasibility Study on Tungsten Carbide Rod Production, Techno-Economic feasibility study on Tungsten Carbide Rod Production, Feasibility report on Tungsten Carbide Rod Production, Free Project Profile on Tungsten Carbide Rod Production, Project profile on Tungsten Carbide Rod Production, Download free project profile on Tungsten Carbide Rod Production, Welding rods
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Tungsten Carbide Rod

Tungsten carbide (WC) is an inorganic chemical compound containing equal parts of tungsten and carbon atoms. In its most basic form, it is a fine gray powder, but it can be pressed and formed into shapes for use in industrial machinery, tools, abrasives, as well as. Tungsten carbide is approximately three times stiffer than steel, and is much denser than steel or titanium. It is comparable with corundum in hardness and can only be polished and finished with abrasives of superior hardness such as silicon carbide, cubic boron nitride. Tungsten Carbide Hard Metals are primarily produced using a Powder Metallurgy process, whereby the powdered forms of tungsten carbide and cobalt are mixed using ball mills, a binder material is added to hold the powders together during the next stage of the process which is compaction or pressing During the compaction processes, hydraulic presses or isotactic presses are used to compact the powders into a shape which approximates the design of the finished product. The chemical formula for Tungsten Carbide is WC. Tungsten carbide rods are manufactured without holes, with one straight hole, with double straight holes, with 30-degree spiral holes etc. The tungsten carbide rods polished or blank are used as solid drilling tools. They come with a diameter from 0.3mm to diameter 40.mm with lengths from 10mm to 1000mm and they are either grounded or ungrounded. The applications of these rods include as drill bits, end mills and reamers. They come in the straight or twisted and are available in standard lengths of 310 and 330 mm. In India, investments of USD 31,650 billion has been proposed by 99 cities under their smart cities plan. 100 smart cities and 500 cities are likely to invite investments worth INR 2 trillion in the next 5 years. Housing for All” program, launched in June 2015 aims to build 20 million urban homes and 30 million rural houses by 2022. Around 60 million new homes are expected to be built in India “between” 2018-2024. Thus, the growing manufacturing activities are instrumental for the growth of cemented carbide which in turn, boosting the market for tungsten carbide during the forecast period. The market for tungsten carbide is anticipated to grow at a moderate CAGR of over 3.5% during the forecast period. Growth in the manufacturing activities across the globe is generating demand for tungsten carbide. Tungsten carbide is highly dense material constituting of tungsten and carbide. This alloy is resistant to heat, rust, scratches, and pitting. The growth of tungsten carbide market can be attributed to its growing consumption in the applications such as machine & cutting tool components, dies & punches, abrasive products and others. The growing industrialization, and urbanization in the developing regions throughout the globe is expected to boost the market during the forecast years. The global market of tungsten carbide is a lucrative one and it is expected to expand at an encouraging CAGR during the forecast years. The excellent durability, high tensile strength, and corrosion & abrasion resistance of tungsten carbide makes it ideal to be used in mining & construction and automobile which is a major factor driving the market positively. Few Indian major players are as under Creative Tools & Press Components Pvt. Ltd. Rapicut Carbides Ltd Rashtriya Metal Inds. Ltd. Riddhi Steel & Tube Ltd. Ceratizit India Pvt. Ltd. V W F Industries Ltd. Taegutec India Pvt. Ltd.
Plant capacity: Tungsten Carbide Rod : 2 MT / DayPlant & machinery: Rs 119 lakhs
Working capital: -T.C.I: Cost of Project : Rs 607 lakhs
Return: 31.00%Break even: 59.00%
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