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Alloy Steel Casting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue
Alloy steel casting has valuable properties like strength, toughness, and resistance to heavy and repeated impact, excellent ductility, resistance to corrosions, easy machinability. Its versatile cast ability makes possible sound castings. There is a range of applications, in size, it extends from small chain links, weighing a fraction of an ounce to a giant ingot mold weighing 3960 pounds. India has been able to establish itself at the top among developing nations in gaining a wide international market for engineering goods. Therefore, this industry has a bright scope for investment.
Plant capacity: 2 Ton/ Day	Plant & machinery: -
Working capital: -	T.C.I: -
Return: 48.47%	Break even: 46.94%
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Satellite Broadcasting T.V. Channel - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Working Capital Requirement, Plant Layout
The Indian television business is packed with contra dictions as of October 1999. On the one hand, it has some 70 million television homes, giving a viewing population of close to 400 million individuals. They have a gaggle-bag of 100 plus channels to choose from, but on the other hand, the infrastructure is so rickety that this choice cannot be converted into a willing purchase. On the one hand, Internet Service Providers are threatening to deliver the Net to Indian television viewers, while on the other 90% of Indian TV sets have the capability to receive only 12-16 channels. The authorities make a display of frowning down upon foreign broadcasters but allows them to operate freely in the country. It has a glut of television channels, a slowing down advertising revenue stream, a gradual opening up of the pay television market, steady but unregulated growth in cable and satellite television homes and the absence of any machinery to track misdemeanors and crack down on violators. A broadcasting bill has been pending for almost four years, Ku-band DTH television has been stalled by vested interests, and cable TV licensing has not progressed and only a rudimentary Cable TV Network Regulation Act is what governs the massive cable TV operator community.
Plant capacity: 24 Hours/Day	Plant & machinery: Rs. 324 Lakhs
Working capital: Rs. 654 Lakhs	T.C.I: Rs. 1412 Lakhs
Return: 67.84%	Break even: 41.26%
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Aluminum Gravity Casting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue
Gravity casting which is in fact is a permanent mould casting in which the molten metal is poured under the force of gravity into the permanent mould that are distinguished for repetitive use. Mould are made in two or one part and hinged and clamped for easy removal of finished castings. It is extensively used in automobile, air craft and domestic appliances. Because of increase in production of automobiles, the various parts of automobile which are casted are in great demand. Aluminium gravity casting which have better finish, greater strength have good structure free from holes are valued in the market. In the organized sector their are 18 units having production of 3,890 MT.
Plant capacity: 300.00 Kgs/day	Plant & machinery: 10 Lakhs
Working capital: -	T.C.I: 65 Lakhs
Return: 44.00%	Break even: 46.00%
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Aluminium Pressure and Gravity Die-Casting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities
Casting is the oldest form of metal shaping and is still the basic engineering process since most metals are melted and cast from ores. Casting are made of iron, steel, various brasses and bronzes, aluminium and its alloys and the various white metal alloys. Die-castings are inherently smooth on both external and internal surfaces because they are formed against finished metallic surfaces of the dies and their cores. Gears, gear housings, gear carriers, pulleys, hand wheels, and graduated dials are among the parts that are die-cast. The die-castings have an added advantage in that there is assurance that all duplicate parts will be uniform in size, since they are made in the same master die. There is a huge potential market at home while the various advantages of the industry offer exciting export avenues. India is poised to play a more significant role in the international alumina and aluminium markets in the coming years. It can be concluded that there is good market scope for aluminium die casted products.
Plant capacity: 1200 MT/Annum	Plant & machinery: 132 Lakhs
Working capital: -	T.C.I: Cost of Project Rs. 262 Lakhs
Return: 39.00%	Break even: 67.00%
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S. G. Iron (Ductile Iron) and Alloy Steel Casting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity
There are various processes by which metal can be shaped such as forging, extrusions, pressing, welding, rolling and casting. Among the various processes referred above, casting is simplest, widely used in industry. In steel and S.G. Iron, carbon other few metals and non-metals remain in small quantity. These are manganese, silicon, phosphorous and sulphur. S.G. Iron is an alloy belonging to most common iron alloy, i.e. cast iron. Both alloy steel and S.G. Iron have superior mechanical properties over conventional steel and cast iron. Iron casting is a very old industry. Various types of iron castings are in use since many years. In view of the production of steel and economic growth of around 8-10% there is good potential for the iron casting in the country as well as for exports. There is a good scope for new entrants.
Plant capacity: 18,000 MT/Annum	Plant & machinery: Rs. 168 Lakhs
Working capital: -	T.C.I: Cost of Project Rs. 483 Lakhs
Return: 43.00%	Break even: 66.00%
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ALUMINIUM SECONDARY BILLET CASTING PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities
Aluminium is a metal with high strength-to weight ratio, better formability, high ductility, anti-corrosive properties with thermal and electrical conductivity. Aluminium is crucial for expansion of power availability and electrification programme. Aluminium plays a key role in saving energy in transportation sector, thus help reducing the consumption of petroleum product. Aluminium is used in electrical sector, automobile, railway, aviation, building and architecture sector, consumer durable, canning and packaging. Aluminium billet is used as material to form the different types of aluminium products. The pattern of consumption reflects the priorities of a country consistent with its resources and stage of development. Where as in India, a developing country while over 50% of the consumption is attainted for by electrical sector reflecting compulsions of building up the industrial infrastructure for power generation and distribution. In U.S.A containers and packaging is the largest sector indicating emphasis on proper packaging of consumer goods. In Japan, the highest consumption of aluminium is in the building & construction sector because of the need for light building. In coming years the demand of aluminium products is expected to increase, so there will be wide scope for new entrepreneurs to venture into this project.
Plant capacity: 21600 MT/Year	Plant & machinery: 410 Lakhs
Working capital: -	T.C.I: Cost of Project : 2020 Lakhs
Return: 43.00%	Break even: 63.00%
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ALUMINIUM SECONDARY BILLET CASTING PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities
The 20th century has seen the emergence of aluminium as a key industrial and strategic material, second to only steel in terms of importance and tonnages of production. Beginning with an experimental production of 1.7 tonnes in 1859, the world production of primary aluminium has grown to about 16 million tonnes in the year 1983-recording in the produces the fastest rate of growth of consumption for any metal. A point to notice is the upsurge in production synchronizing with the two world wars pointing to the need for aluminium as strategic material. In today’s industrial civilization, aluminium is important because it serves as a basic input for a number of industries; it is indispensable for building up and strengthening the industrial infrastructure in the basic sectors viz. power and transportation besides finding extensive use in other vital sectors like space, defense, buildings, construction, domestic hardware’s etc. Aluminium is a metal with high strength-to-weight ratio, better formability, and high ductility, anti-corrosive properties, with thermal and electrical conductivity. Because of these unique combinations of properties, aluminium (including its alloys) has substantially replaced a number of traditional materials from their established uses e.g. steel, copper, lead, zinc among metals and glass, wood and paper among non-metals. Aluminium is crucial for expansion of power availability and electrification programme. It has a significant role to play in saving energy in transportation sector, thus help reducing the consumption petroleum products. Aluminium plays a key role in the progress of industrial development because it serves as basic input for a number of industries from its use as a strategic metal. In view of the present day energy and fuel crisis and the need for preservation of forests for ecological balance, application of aluminium in place of steel and wood in transport sector, which has high growth potential, has become more important especially because aluminium with its inherent properties of light weight, high strength-to-weight ratio, non-corrosive, tensile strength consumes less fuel. Building and construction industry has now started evincing keep interest in the use of aluminium as it replaces wood and thereby promotes conservation of the fast depleting forest wealth. Development of high strength alloys good formability, improved casting and welding techniques have opened up wide areas of application of aluminium in the machinery and equipment sector. Another important area is the utensils, household appliances and consumer durables. Aluminium due to its conductivity, lightweight, durability and non-toxicity constitutes the most fuel-efficient and hence the ideal material for kitchenware’s. Widespread usages of aluminium utensils is, therefore, necessary in the larger context of fuel saving. The global aluminium industry has undergone remarkable changes in the recent past and the outlook for the metal is quite optimistic in the coming years, as the global demand is expected to grow by eight percent in the next few years. The aluminium production is moving forward at full pace worldwide with the notable increase in demand for the metal, as a result of developments in the traditional areas of its application. Though the rate of growth of the aluminium industry is relatively low in the developed countries, having already reached a peak, in developing countries of Asia like India and China, an accelerated growth can be expected. Globalization has opened up a worldwide market for the metal and along with it new challenges and opportunities to be faced by the industry. New entrepreneurs should venture into this field. Few Indian Major Players are as under: Associated Aluminium Inds. Pvt. Ltd. Balaji Aluminium Alloys Pvt. Ltd. Bharat Aluminium Co. Ltd. Hindalco Almex Aerospace Ltd. Namo Alloys Pvt. Ltd. National Aluminium Co. Ltd. Shree Pomani Metals & Alloys Ltd. Sun Industries Ltd.
Plant capacity: 21600 MT/Annum	Plant & machinery: 410 Lakhs
Working capital: -	T.C.I: Cost of Project : 2020 Lakhs
Return: 43.00%	Break even: 63.00%
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COPPER ROD CASTING, WIRE DRAWING AND ENAMELLING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities
Copper wire is an essential material for electrical cables, motors and transformer winding. Copper wire is available in different gauges. The gauge of the copper wire depends upon the winding required for the specific motor or transformer. There is huge demand of copper wire in electrical industry such as in motor and transformer manufacturing and rewinding. On the basis of high conductivity, strength and ductility copper wire are adopted as the best known economical material for such applications. As a result of increasing demand and wide applications number of new units have been established and existing units have undergone expansions and for increasing productions in order to cater the ever growing demand. However, the demand of copper conductor wire is so high in India that despite a fair increase in installed capacity and actual productions of units, import is continuing. Thus, there is a good potential for new entrepreneurs. Few Indian Major Players are as under: Bhagyanagar Metals Ltd. Bharat Insulation Co. (India) Ltd. C M I Ltd. Dharmadeep Powerdive Inds. Ltd. G K Winding Wires Ltd. Ganga Electrocast Ltd. Globus Corpooration Ltd. Hindustan Transmission Products Ltd. Indo American Electricals Ltd. M P Telelinks Ltd. Mardia Samyoung Capillary Tubes Co. Ltd. Paramount Communications Ltd. Patron Industries Pvt. Ltd. Powerflow Ltd. Precision Wires India Ltd. Ram Ratna Wires Ltd. Robot Systems Pvt. Ltd. Salzer Electronics Ltd. Shakti Insulated Wires Pvt. Ltd. Shalimar Wires Industries Ltd. Supreme Conductors Ltd. Translam Ltd. Vardhaman Wires & Polymers Ltd. Versatile Wires Ltd. Vidarbha Winding Wires Ltd.
Plant capacity: 6300 MT/Annum	Plant & machinery: 190 Lakhs
Working capital: -	T.C.I: Cost of Project : 1126 Lakhs
Return: 45.00%	Break even: 53.00%
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Ductile Iron Pipe Fittings for Water & Sewage with Lost Foam Casting Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Cost of Project
Casting other than a pipe, which allows pipeline deviation, change of direction or bore. In addition flanged-sockets, flanged-spigots and collars are also classified as fittings. Iron or steel pipes and tubes are used in a variety of industries. Different types of pipe fittings are used to connect different types of pipe. The type of fitting used will depend on the type of service the pipe being connected must perform. Pipe fittings basically include the range of components that are used to connect pipe ends for in-line, multi-port, offset and mounting configurations. Pipe fitting cross sections are mostly, but not always, circular in shape to match with the pipe section with which they are connected. Pipes can be metallic or plastic and pipe fittings vary depending on the type of pipe used. Pipe fittings are used for various purposes. They can be used to extend or terminate pipe runs, change a pipe's direction, to connect two or more pipes and to change the pipe size.Types of D.I. Pipe : Pipe Adopter , Pipe Elbow, Pipe Coupling, Pipe Union, Pipe Reducer, Pipe Tee . Thus, as an entrepreneur this project offers an exciting opportunity to you. Few Indian Major Players are as under • Ashutosh Castings Ltd. • Birla Accucast Ltd. • Carnation Industries Ltd. • Chetan Foundries Ltd. • Dee Dee Steel Castings Ltd. • Electrosteel Castings Ltd. • Electrosteel Steels Ltd. • Electrotherm (India) Ltd. • Govind Steel Co. Ltd. • Hindusthan Malleable & Forgings Ltd. • I C L Foundries Ltd. • Indu Engineering & Textiles Ltd. • J K M Ferrotech Ltd. • Jai Balaji Steels (Purulia) Ltd. • Jindal Saw Ltd. • Nelcast Ltd. • Porwal Auto Components Ltd. • Sathavahana Ispat Ltd. • United Foundries Pvt. Ltd. • Yashwant Iron & Steel Works Ltd.
Plant capacity: Pipe Adopter:2 MT/Day •Pipe Elbow :2 MT/Day •Pipe Flange :2 MT/Day •Pipe Union : 2 MT/Day •Pipe Reducer : 2 MT/Day •Pipe Tee:2 MT/Day	Plant & machinery: Rs 254 Lakhs
Working capital: -	T.C.I: Cost of Project :Rs 946 Lakhs
Return: 26.67%	Break even: 60.85%
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Pressure Die Casting
Pressure die casting is a quick, reliable and cost-effective manufacturing process for production of high volume, metal components that are net-shaped have tight tolerances. Basically, the pressure die casting process consists of injecting under high pressure a molten metal alloy into a steel mold (or tool). This gets solidified rapidly (from milliseconds to a few seconds) to form a net shaped component. It is then automatically extracted. Die casting process is preferred for nonferrous metal parts of intricate shapes. Examples of products are automobiles appliances, hand tools, computer peripherals, toys, optical and photographic equipment etc. Advantages of Pressure Die Casting: • Lower costs compared to other processes. • Economical - typically production of any number of components from thousands to millions before requiring replacement is possible. • Castings with close dimensional control and good surface finish • Castings with thin walls, and therefore are lighter in weight Depending upon the pressure used, there are two types of pressure die casting namely High Pressure Die Casting and Low Pressure Die Casting. While high pressure die casting has wider application encompassing nearly 50% of all light alloy casting production. Currently low pressure die casting accounts for about 20% of the total production but its use is increasing. High pressure castings are must for castings requiring tight tolerance and detailed geometry. As the extra pressure is able to push the metal into more detailed features in the mold. Low pressure die casting is commonly used for larger and non-critical parts.
Plant capacity: -	Plant & machinery: -
Working capital: -	T.C.I: -
Return: 1.00%	Break even: N/A
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One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
One Crore is equivalent to ten million (10,000,000)
T.C.I is Total Capital Investment
We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.
Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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Casting

Alloy Steel Casting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Satellite Broadcasting T.V. Channel - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Working Capital Requirement, Plant Layout

Aluminum Gravity Casting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminium Pressure and Gravity Die-Casting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

S. G. Iron (Ductile Iron) and Alloy Steel Casting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

ALUMINIUM SECONDARY BILLET CASTING PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

ALUMINIUM SECONDARY BILLET CASTING PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

COPPER ROD CASTING, WIRE DRAWING AND ENAMELLING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Ductile Iron Pipe Fittings for Water & Sewage with Lost Foam Casting Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Cost of Project

Pressure Die Casting

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