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Cross Linked Polyurethane Foam - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polymers formed through interactions of isocyanate groups and hydroxyl groups such as polyols are commonly known as polyurethanes. Different kinds and grades of polyurethanes have been developed for applications as fibres, reasons, rubbers, adhesives and surface coatings. It is also used as polyurethane foam like flexible and rigid foam, flexible foams are used in furniture, mattresses, laminates and linings. Rigid foam mainly is used for thermal enortation. It has good demand in market. So it creates a better scope for a new entrepreneur to invest.
Plant capacity: 100 Kg./DayPlant & machinery: Rs. 14 Lakhs
Working capital: Rs. 10 LakhsT.C.I: Rs. 72 Lakhs
Return: 64.00%Break even: 53.00%
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ADHESIVES BASED ON POLYURETHANE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities,Cost and Revenue

Urethane structural adhesives systems are relatively new comers to the market place. However, in the area of fiberglass reinforced plastic, urethane structure adhesive has captured a very large share of the market. This is partly due to the good adhesion of urethane, their excellent chemical and environmental resistance and the high lap shear strengths of urethane bounds. They have good electrical properties, which makes them popular in the electronics field for coating, bonding and encapsulation. Suitable solvent based polyurethane adhesives are mostly used in shoe industry. The growth rate of small and cottage sectors indicate higher production in that sector, with the emphasis on value addition, the output of footwear is being stepped up. The changing pattern of production is suggestive of greater emphasis being laid on the manufacture of leather footwear and components therefore the world over. New trends in youths towards the foot wears gives a potential to this industry urethane materials including foams, coating and solid elastomers continue to receive ever increasing attention and application in industry. The new comer can well venture into this field.
Plant capacity: 400 Kg./dayPlant & machinery: 9 Lakhs
Working capital: -T.C.I: 62 Lakhs
Return: 45.00%Break even: 41.00%
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EXPANDED POLYURETHANE FOAM - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polyurethane is a polymer obtained by an exothermal reaction between Isocyanate (MDI diphenylmethane-diisocyanate or TDI toluendiisocynate) and polyol (polyether or polyester) one of the most desirable attributes of polyurethanes is their ability to be tuned into foam. Blowing agents such as water certain, halocarbons such as HFC-245fa (1, 1, 3, 3-pentafluoropropane) and HFC-134a (1, 1, 1, 2-tetrafluorethane) and hydrocarbons such as n-pentane can be incorporated into the polyside or added as an auxiliary stream. Water reacts with the isocyanate to create carbon dioxide gas, which fills and expands cells created during the mixing process. Polymer during the foaming process. They are used to emulsify the liquid components, regular cell size and stabilize the cell structure to prevent collapse and surface defects, rigid foam surfactants are designed to produce very fine cellos and very high closed cell content. Surfactants are used to modify the characteristic of the polymer during the foaming process. They are used to emulsify the liquid components, regular cell size, and stabilize the cell structure of prevent collapse and surface defects. Rigid foam surfactants are designed to produce very fine cells and very high closed cell content. Flexible foam surfactants are designed to stabilize the reaction mass while at the same time maximizing open cell content to prevent the foam from shrinking. The need for surfactant can be affected by choice of isocyanate, polyol component compatibility, system reactivity, process condition and equipment, tooling, part shape, and shot weight. Though the properties of the polyurethane are determined mainly by the choice of polyol the diisocyanate exerts some influenced by the functional group reactivity and the number of functional isocyanate groups. The mechanical properties are influenced by the functionality and the molecular shape. The choice of diisocyanate also affects the stability of the polyurethane upon exposure to light. Polyurethane’s main characteristic versatility is the most versatile plastic material. Versatility as per physical mechanical characteristics of the polymer rigid, semi-rigid, flexible, solid, closed cell, open cell thermo-plastic, thermosetting etc. There are two different types of polyurethanes, expanded polyurethane and compact polyurethane. There is a very wide scope and good market potential of products manufactured in this sector.
Plant capacity: 240000 Kg./AnnumPlant & machinery: 120 Lakhs
Working capital: -T.C.I: Cost of Project : 263 Lakhs
Return: 44.00%Break even: 57.00%
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Adhesives Neoprene Based Rubber Adhesive for Footwear, Polyurethane Based Adhesive for Footwear Epoxy Two Part (Resin & Hardener) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Profile Synthetic rubber adhesive is such adhesive, which is produced synthetically by using synthetic rubber as basic raw material with other chemicals in the weight basis as proportionately. Polychloroprenes is the basis for one of the largest and most important groups of rubber adhesives. Neoprene polychloroprene is an extremely versatile synthetic rubber with more than 75 years of proven performance in a broad industry spectrum. It was originally developed as an oil resistant substitute for natural rubber. There are basically two types of adhesives: resin based and gum-based. The main application areas of the product are furniture, construction, paints and stationery. A Balanced Combination of Properties: • Resists degradation from sun, ozone and weather • Performs well in contact with oils and many chemicals • Remains useful over a wide temperature range • Displays outstanding physical toughness • Resists burning inherently better than exclusively hydrocarbon rubbers • Outstanding resistance to damage caused by flexing and twisting Application Polychloroprene adhesives enjoy a pre eminent position as an elastomeric binder at the expense of other less costly materials, e.g. natural rubber and SBR, primarily because of early bond strength development, bonding range, high ultimate strength and creep resistance, adhesion to many surfaces, durability, flexibility, chemical resistance, and resistance burning. Four important applications for polychloroprene contact adhesive are bonding of high pressure plastic laminates, automotive adhesives, shoe adhesive and adhesives for construction industry. Shoes have long been a major consumer of these adhesives, particularly for the permanent attaching shoe soles. The original adhesives for the soles attaching were based on nitrocellulose, but polychloroprene’s rapid development of bond strength has since allowed it to dominate this field. Neoprene cement glue is used to bond leather, crepe, rubber, thermal plastic rubber, polyurethane, wood and plywood, paper, and thermal plastic polyurethane. Since shoes come in a variety of materials, this all-purpose glue is ideal. It is often used in shoe repair because of its strong bonding capability, fast drying time and non-corrosion on the gluing surface. This glue works best for repair of rubber soles but is also used for other shoe materials. Market The global adhesives and sealants market is driven by many factors such as its broad spectrum of applications in different industries. The market size has also increased due to the growing demand for adhesives and sealants in Asia Pacific. The ever increasing need for high standard performance across all modern applications is driving the growth of adhesives and sealants. On account of new technological developments, more niche applications for adhesives and sealants are being explored for meeting consumer’s demand, this has also presented new opportunities to manufacturers and also helped in increasing the penetration of adhesives and sealants in new applications.
Plant capacity: 3 MT/day Plant & machinery: 92 Lakh
Working capital: -T.C.I: 597 Lakh
Return: 47.00%Break even: 35.00%
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Polyurethane Sheets & Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polyurethane is a polymer obtained by an exothermal reaction between Isocyanate (MDI diphenylmethane-diisocyanate or TDI toluendiisocyanate) and Polyol (polyether or polyester). One of the most desirable attributes of polyurethanes is their ability to be turned into foam. PU Sheet that is broadly used in gaskets, seals, gears, bearings, bumpers, valve seals, noise damper, slurry transfer and solvent lines. This sheet is manufactured utilizing the polyurethane and other allied materials. The Polyurethane Sheets is in various thickness and lengths as per the specific needs. Polyurethane tubing and urethane tubing are some of the toughest and most flexible tubing materials available. They are abrasion and tear resistant. Polyurethane tubing and urethane tubing are the perfect material choices for pick-and-place applications. The industry has expanded along with expansion of diverse application areas such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, white goods.
Plant capacity: 1440 MT/AnnumPlant & machinery: 178 Lakhs
Working capital: -T.C.I: Cost of Projects: 496 Lakhs
Return: 25.00%Break even: 58.00%
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Flexible Polyurethene Foam

During the past 40–50 years, foamed polymers have found increasing importance in the world market place due to the unique characteristics and properties they provide when compared to solid plastics. While most thermo sets and thermoplastics can be made in a foamed or cellular structure under certain conditions, the materials known as polyurethanes have become predominant for many applications in this field. Through the proper selection of the starting materials, foamed polyurethanes can range in characteristics from extremely soft, resilient cushioning products to very tough and rigid structural members. As varied as the products are, so too are the machines and processes used to produce them. Certain other systems, such as polyureas, are also processed with the same equipment as polyurethanes. The word polyurethane is somewhat misleading since, unlike most plastics, the final product is not made by polymerizing a monomer. Instead, the products contain a number of polyurethane groups in a complex structure that is controlled by the choice of starting materials and the production conditions. Polyurethane formulations cover an extremely wide range of stiffness, hardness, and densities. These materials include: • Low-density flexible foam used in upholstery, bedding, and automotive and truck seating • Low-density rigid foam used for thermal insulation and RTM cores • Soft solid elastomers used for gel pads and print rollers • Low density elastomers used in footwear • Hard solid plastics used as electronic instrument bezels and structural parts • Flexible plastics used as straps and bands The global polyurethane foam types are significantly penetrating their end-user industry market. These have different characteristics as per the manufacturing and their application requirement in the end products. The Asia-Pacific market is expected to dominate with its growing demand for polyurethane foams in different applications especially bedding & furniture, and building & construction. The polyurethane foam demand in terms of value and volume depicts the current and future projections according to the parallel economic and industrial outlook. This analysis covers major developments, expansions, agreements & mergers, and acquisitions of the leading global companies. As a whole it is a good project for new entrepreneurs for investment. Few Indian Major Players are as under • Arvind International Ltd. • Gandhigram Rubbers Ltd. • Harita Fehrer Ltd. • Harita Polymer Ltd. • Hind C-Bay Webtech Ltd. • M M Rubber Co. Ltd. • New Plastomers India Ltd. • Orion Laminates Ltd. • Packaging India Pvt. Ltd. • R T Packaging Ltd. • Sharp Industries Ltd. • Shroff Textiles Ltd. • Tirupati Foam Ltd. • Uflex Ltd. • Uma Polymers Ltd. • Victory Laminations Ltd.
Plant capacity: 15 MT/dayPlant & machinery: Rs 57 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 713 Lakhs
Return: 25.00%Break even: 50.00%
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Polyurethane

Polyurethane (PUR and PU) is a polymer composed of organic units joined by carbamate (urethane) links. While most polyurethanes are thermosetting polymers that do not melt when heated, thermoplastic polyurethanes are also available. Polyurethane polymers are traditionally and most commonly formed by reacting a di- or tri poly-isocyanate with a polyol. Since polyurethanes contain two types of monomers, which polymerise one after the other, they are classed as alternating copolymers. Both the isocyanates and polyols used to make polyurethanes contain, on average, two or more functional groups per molecule. Polyurethanes are versatile, modern and safe. They are used in a wide variety of applications to create all manner of consumer and industrial products that play a crucial role in making our lives more convenient, comfortable and environmentally friendly. Polyurethanes are formed by reacting a polyol (an alcohol with more than two reactive hydroxyl groups per molecule) with a diisocyanate or a polymeric isocyanate in the presence of suitable catalysts and additives. The uses of polyurethane ranges from flexible foam in upholstered furniture, rigid foam for insulation in walls and roofs, TPU used in medical devices and footwear, to coatings, adhesives, sealants, and elastomers used on floors and automotive interiors. The base year considered for the study is 2015, and the forecast has been provided for the period between 2016 and 2021. The future of the global MDI based polyurethane market is positive with opportunities in building and construction, appliance, transportation, furniture and bedding, footwear, packaging, and general & industrial engineering industries. The major driver for growth in this market is increasing demand for higher thermal insulating materials in building and construction, home appliances, and transportation sectors. The polyurethane (PU) market size was USD 53.94 billion in 2015 and is projected to grow at a CAGR of 7% from 2016 to 2025. High demand for lightweight & durable materials from end-use industries such as furniture, construction, electronics & appliances, automotive, footwear & packaging has driven growth in recent years.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Flexible Polyurethane Foam

Flexible polyurethane foam (FPF) affects our lives in many ways and new applications are rolling out on a regular basis. It is used as cushioning for a wide variety of consumer and commercial products including furniture, carpet cushion, transportation, bedding, packaging, textiles and fibers. FPF usage consists mostly of slabstock, which is used primarily for carpet cushion and furniture. Polyurethane foam articles without even noticing. Its applications are virtually endless, ranging from small but essential items such as sponges in the kitchen, medical dressings to large filters and soundproofing systems that keep our environment clean and quiet. Polyurethane is a leading member of the wide-ranging and highly diverse family of polymers or plastics. Flexible polyurethane foam is foam that is flexible (bendable and compressible) made of polyurethane. Polyurethane (PUR) is a polymer, linking carbamate molecules in chains which are cross-linked into three-dimensional webs. The growth of the polyurethane foam market in North America is mainly driven by the increasing demand for flexible polyurethane foam from end-use industries in this region. Moreover, there is a significant demand for polyurethane foam for specific applications, such as automotive seating and customer needs. The growth of the polyurethane foam market is primarily driven by the rising demand for polyurethane foam from the bedding & furniture and building & construction industries and ongoing urbanization in the Asia Pacific region. The unique properties of polyurethane foam are projected to drive the demand for polyurethane foam across the globe. In building & construction industry, polyurethane foams find promising application in insulated panels, wall and roof insulation, and for doors and windows gap fillers. Versatility, energy efficiency, thermal/mechanical performance, and environmental savings characteristics of polyurethane foams making it an ideal material for this industry. The global flexible polyurethane foam market is expected to grow at a CAGR of almost 8%, during the forecast period. Flexible polyurethane foams are light, durable and comfortable and can be molded into different shapes. They resist mildew and are hypoallergenic. Cushioning made of flexible polyurethane foam is resilient, durable and strong and it absorbs energy.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Fiberglass Doors (Surrounded Wood and Inside Filled Polyurethane Foam by Injection)

Fiberglass doors are two large molded skins with a polyurethane foam core between the skins which is a great insulator against heat and cold. They are popular for their high insulation values, low maintenance, and resistance to dents and scratches. Fiberglass is widely used for manufacturing and building in today’s most demanding industries- cars, boats, pools and more, due to its ability to create molds and create custom shapes and never become distorted over time. Commercial doors market will witness a valuation of over USD 60 billion by 2024. The demand varies depending upon the client’s requirement with varied functions. Increase in consumer spending on new construction as well as renovation of existing residential & commercial buildings will drive the global doors market growth. As a whole there is a good scope for new entrepreneur to invest in this business. Few Indian major players are as under • Arm Winsys Tech Pvt. Ltd. • Bajaj Eco-Tec Products Ltd. • Chevron Glassfibre Reinforcements Ltd. • Cosmos Fibre Glass Ltd. • Everlast Composites Pvt. Ltd. • Goa Glass Fibre Ltd.
Plant capacity: 150 Nos./DayPlant & machinery: Rs 89 lakhs
Working capital: -T.C.I: Cost of Project: Rs 392 lakhs
Return: 29.00%Break even: 61.00%
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Modern Technology of Synthetic Resins & Their Applications (2nd Revised Edition) (Acetal, Acrylonitrile, Alkyd, Amino, Casein, Cashew nut Shell Liquid, Epoxy, Phenolic, Polyamide, Polyurethane, Rubber, Silicon, Polyvinyl Acetate, Shellac, Sucrose, Terpene

Modern Technology of Synthetic Resins & Their Applications (2nd Revised Edition) (Acetal, Acrylonitrile, Alkyd, Amino, Casein, Cashew nut Shell Liquid, Epoxy, Phenolic, Polyamide, Polyurethane, Rubber, Silicon, Polyvinyl Acetate, Shellac, Sucrose, Terpene Resins) (2nd Revised Edition) Synthetic resins or polymers refers to a molecule that's created of several (poly) components (mers). These subunits or mers represents the only repetition chemical structural unit from that the compound consists these subunits are capable of conformist to infinite no. of configurations with entirely completely different chemical and physical properties this makes them a unique proposition for various applications in dentistry Synthetic resins, it's important to understand the difference between different types. First, there are similarities shared between all synthetic resins. They’re not too dissimilar from natural plant resins. This suggests that they need viscous liquids. These liquids are capable of hardening for good. Besides this one connecting feature, the two resins are very with chemicals totally different. When dealing with synthetic resins, it's important to understand the difference between differing kinds. First, there are similarities shared between all synthetic resins. They’re not too dissimilar from natural plant resins. This suggests that they have viscous liquids. These liquids are capable of hardening permanently. Besides this one connecting feature, the two resins are terribly chemically totally different. The most commonly used variety of synthetic resin is epoxy resin. These things is formed through polymerization and polycondensation reactions. They’re used as a thermosetting polymer that's used for adhesives. Epoxy resins are very sturdy. It’s even stronger than concrete, whereas also remaining waterproof. You’ll most likely notice flooring corporations using this type of resin. Synthetic resin are used in a variety of products such as plastics, paints, varnishes, and textiles. There are various kinds of synthetic resins; Acetal resins, amino resins, casein resins, epoxy resins, hydrocarbon resins, polyamide resins, etc. The classic variety is epoxy resin, manufactured through polymerization, used as a thermoset polymer for adhesives and composites. Epoxy resin is two times stronger than concrete, seamless and waterproof. Polyamide resin is another example of synthetic resins. Polyamide resins are products of polymerization of an amino acid or the condensation of a diamine with a carboxylic acid. They are used for fibers, bristles, bearings, gears, molded objects, coatings, and adhesives. The term nylon formerly referred specifically to synthetic polyamides as a class. Because of many applications in mechanical engineering, nylons are considered engineering plastics. Resins are valued for their chemical properties and associated uses, such as the production of varnishes, adhesives, lacquers, paints, rubber and pharmaceutical uses Applications:- Packaging Building Material Automotive Electronics Market outlook:- Synthetic resins are non-crystalline or viscous liquid substances. They consist of numerous synthetic materials which have similar properties to natural resins. However, the chemical composition of synthetic resins is different from natural resins. Synthetic resins are broadly differentiated into thermoplastic and thermosetting synthetic resins based on the procedure of their formation processes (esterification and/or soaping of organic compounds). Some of the common thermoplastic synthetic resins include polyethylene, polypropylene, ABS, PET, PVC, polycarbonate, polyurethane, and nylon, among others. Some of the common thermosetting synthetic resins include phenolic, polyurethanes, and epoxy resins, among others. Synthetic resins are materials with a property of interest that's almost like natural plant resins they're viscous liquids that are capable of hardening permanently. Otherwise, with chemicals they're terribly totally different from the various resinous compounds secreted by plants. Synthetic resins comprise an outsized category of synthetic product that have a number of the physical properties of natural resins however are totally different with chemicals. Synthetic resins aren't clearly differentiated from plastics. The growth of the synthetic resins market can be attributed to the high demand from the packaging sector due to favorable properties, including lightweight and ability to act as an excellent barrier, which allows for their usage in applications such as barrier packaging, shrink wraps, and pharmaceutical packaging. The synthetic resins procurement ways because of the growing environmental concerns over the usage of synthetic resins. Considering this, it's imperative for consumers to partner with suppliers that incorporate sustainability into their production processes and facilitate them in achieving their sustainability goals. A number of the green initiatives that consumers ought to think about are recycling measures, environmental audits of raw materials utilized by suppliers, among others. The global Synthetic Resin market was valued at million US$ in 2018 and will reach million US$ by the end of 2025, growing at a CAGR of during 2019-2025. The globally flourishing construction sector is one of the largest consumers of raw materials such as steel, various forms of industrial chemicals, polymers and engineering plastics. Demand for epoxy resins is surfacing due to modern infrastructural developments and consequently augmenting sustainable resins market growth. Epoxy resins are applied in the production of coatings, adhesives, paints, plastics, primers and sealers, flooring and innumerable products and other materials that are used for building and construction operations. Key Players:- Huntsman International LLC, MCC Chemicals, Inc., UPC Technology Corporation, Bayer AG, DSM, Assa Abloy AB, Akolite Synthetic Resins, Sinopec Corporation, Formosa Plastics Group, Purolite, Kansai Paint Co., Ltd., Lawter, Inc., D.S.V Chemicals, RÜTGERS Group, The Dow Chemical Company, NAN YA PLASTICS Corporation, Momentive, KUKDO CHEMICAL. Co. Ltd., Gellner Industrial, LLC, Synresins Ltd., Chang Chun Group Tags:- #OrganicCompounds, #SyntheticResins #businessideas #businessgrowth #entrepreneur #startupidea #startyourbusiness #projectreport #DetailedProjectReport #businessconsultant #businessfeasibilityreport #BusinessPlan
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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