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Lime Bonded Fly Ash Brick - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Lime bonded fly ash bricks are the product of thermal power waste base products. There is no sophisticated machinery used in this production. There is good demand of this product. As a whole the project is cost effective tiny and small scale industry with supporting of government fund. Few entrepreneur may enter into this field.
Plant capacity: 20000 Nos. Bricks/DayPlant & machinery: Rs. 12 Lakhs
Working capital: Rs. 1 CroreT.C.I: -
Return: 25.78%Break even: 44.16%
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Bricks From Fly Ash - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Bricks may be made from a no. of different kinds of materials but they must usually posses a certain amount of plasticity. Fly ash is one of them. Fly ash is an industrial waste of thermal power station using pulverized coal. Fly ash generally contains about 5% to 6% unburnt carbon. Its addition in clay, therefore result in better burnt bricks together with economy in coal consumption during firing. In India the estimated production capacity of all the bricks industries is about 1200 million which is far below the market demand and the shortfall is likely to increase manifold in future. New entrepreneur may enter in this field.
Plant capacity: 250 Lacs Nos/AnnumPlant & machinery: Rs. 27.00 Lacs
Working capital: Rs. 62.0 LacsT.C.I: Rs. 158.0 Lacs
Return: 27.16%Break even: 65.69%
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Bricks From Fly Ash - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Bricks may be made from a number of different kinds of materials, but they must usually possess (can be capable of developing) a certain amount of plasticity. Fly ash is one of them. Fly ash is an industrial waste of thermal power stations using pulverized coal. It is finely divided residue, resulting from the combustion of pulverized coal in the boiler, which is transported by the flue gases and subsequently collected by means of electrical or mechanical precipitators. Fly ash being a puzzolanic material forms cementations products in conjunction with time and thus found use in civil Engineering works. In advanced countries fly ash during the last 2-3 decades. Whereas in this country a very limited use of fly ash has been made hydraulic structures. However very little has been done on the diversified use of lips fly ash viz. in road construction soil slabbing precast block etc. in India the estimated production capacity of all the bricks industries is about 900 million which is for below the market demand and the shortfall is likely to increase manifold in future years during which a large increase in the building activity is anticipated. It is well recognized that traditional method of hand moulding cannot cope with the heavy demand. There is very good scope for new investment. You can venture into this units.
Plant capacity: 83333 Nos./DayPlant & machinery: 30 Lakhs
Working capital: -T.C.I: 192 Lakhs
Return: 40.80%Break even: 53.00%
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Sand lime Bricks Manufacturing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

In the construction industry in India, while efforts are being made to introduce new technologies to expedite the work process and streamline it, the materials incorporated in production have not seen much upgradation. Sand lime bricks are used for the all building construction. These bricks do not have any effects on motors materials or concrete or upon materials used for damp-proof courses, flashing, ties or faslenings provided that the sand or other aggregate used is free from soluble salt and does not have a high alkali content. Sand lime bricks have allowed co-efficient of variation of strength, thus enabling the designing of brickwork with a low factor of safety. By the use of high strength sand lime bricks in place of clay-bricks or stone masonry, wall thickness can be reduced even for multistoried buildings. It has good scope according to selected area where brickfield is required.
Plant capacity: 60000 Nos./DayPlant & machinery: 51 Lakhs
Working capital: -T.C.I: 182 Lakhs
Return: 53.00%Break even: 38.00%
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CLAY AND SAND BRICKS PLANT (LIGHT WEIGHT) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Perforated bricks are light in weight and provide better thermal insulation as compared to common bricks. Now in India there is a very good growth of construction industry and also in rapid organization as well as commercialization and industrialization. For these purposes there is huge requirement of bricks and light bricks. Lot of Mall and Hotels are coming up. Based on the growth of constructions, it can be predicted that there is very good scope for the building material industries light bricks. New entrepreneurs can venture into the production of clay and sand bricks.
Plant capacity: 60 Lakhs Bricks /AnnumPlant & machinery: 27 Lakhs
Working capital: -T.C.I: 135 Lakhs
Return: 41.00%Break even: 39.00%
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FUEL BRICKS FROM GROUND NUTS, SOYABEAN HULLS AND JUTE

Fuel bricks from the different raw materials now a days are very popular for the resources of renewable energy. There is great efforts have been taken by the Government to promote waste utilization from the different sources to convert into energy. In India jute, soyabean hull and groundnut waste is available in plenty, which can be utilize for the production of fuel bricks. These bricks can be used in boilers, furnace and in houses as a source of fuel. There is a good scope for this project. It can be started on small scale basis. So new entrepreneurs can venture in to this field.
Plant capacity: 3600 MT/AnnumPlant & machinery: 3 Lakhs
Working capital: -T.C.I: 52 Lakhs
Return: 40.00%Break even: 53.00%
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FIRE CLAY BRICKS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Natural fireclays were the raw materials for the first refractories. Their usefulness in this respect is founded on the high proportion of clay minerals and other alumino silicates. Their properties vary in respect of chemical composition, refractoriness, plasticity, drying and firing shrinkages and other contraction, so that it is normal practice to use several clays mixed together for only particular product. Fire clay brick is used for dry heat furnaces, gas retorts and settings, gas producers, annealing furnaces, reheating furnaces, boiler settings, coke ovens etc. There is demand growth 3% per/annum. It is totally depend upon the industrial growth rate. Now in India there is 7.5% industrial growth rate. It can be predicted that there is fair scope for new manufacturers. They produce it with the normal brick, will be much more successful.
Plant capacity: 15000 MT / AnnumPlant & machinery: 145 Lakhs
Working capital: -T.C.I: Cost of Project : 370 Lakhs
Return: 46.00%Break even: 36.00%
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Fly Ash Bricks by Triboelectric Beneficiation Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Fly Ash required for the production of Fly Ash Bricks, the raw Fly Ash is subjected to Triboelectrostatic Beneficiation process making use of separation technologies. Separation technologies, LLC (ST) continues install fly ash beneficiation systems to supply high quality fly ash for the desired purpose. Fly Ash is a useful by-product from thermal power stations using pulverized coal as a fuel and has considerable pozzolanic activity. Fly ash-sand-lime bricks can be used as an alternative material for burnt clay bricks, which is one of the important building materials used for construction of housing and buildings. It can be used as facing bricks without any external plastering. It is estimated that the present production of building bricks is around 230 billion numbers annually, in India and the requirement is expected to be around 285 billion numbers, as per the estimates available. To fill the demand-supply gap, more units are required to be set up in different zones of the country.
Plant capacity: 12,000 Nos. / DayPlant & machinery: 260 Lakhs
Working capital: -T.C.I: Cost of Project : 655 Lakhs
Return: 42.00%Break even: 40.00%
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BRICKS FROM FUME DUST - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Bricks are the most common building materials. It is a mixture of clay and sand and small quantities of limes Bricks and classified accordingly to their quality, dimensions, efflorescence and their strength. Bricks are made by treating suitable mixture of clay and fume dust, moulding it to shape and size, drying it and then backing, burning and firing it at high temperatures in order to fuse the constituents to a hard, homogeneous mass. There is bright scope for new entrants.
Plant capacity: 20000 Nos. /DayPlant & machinery: 13 Lakhs
Working capital: -T.C.I: 110 Lakhs
Return: 43.40%Break even: 42.26%
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FLY ASH BRICKS FROM LIMESTONE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Fly Ash bricks are alternative to burnt clay bricks in the construction sector in India. Fly ash bricks are an environment friendly cost saving building product. These fly ash bricks are three times stronger than conventional bricks with consistent strength. This is proving to be a revolutionary invention that produces bricks without the sintering process and consequently no greenhouse gases are emitted. The ultimate product is none other than FaL G Brick which is well qualified as emission abating project to receive the benefits of carbon credits. India produces about 70 million tons of coal ash per year from burning about 200 million tons of coal per year for electric power generation. Coal ash management poses a serious environmental problem for India and requires a mission-mode approach. Currently, about one acre per MW of land is needed for ash disposal. The Ministry of Power, Govt. of India estimates 1800 million tons of coal use every year and 600 million tons of fly ash generated by 2031 to 2032. The country consumes about 180 billion tonnes bricks, exhausting approximately 340 billion tonnes of clay every year and about 5000 acres of top soil land is made unfertile for a long period. The Government is seriously concerned over soil erosion for production of massive quantities of bricks, in the background of enormous housing needs. Ministry of Environment & Forest (MoEF) Had issued a Gazette Notification on 14th Sep 1999, Stipulating that no person shall be permitted to manufacture clay bricks or tiles or blocks for use in construction activity without at least 25% of ash (fly ash, bottom ash, or pond ash on weight to weight basis), within a radius of 50 Km from coal or lignite based thermal power plants in India. Ministry of Environment & Forest had amended the Gazette Notification on 27 Aug 2003 making it compulsory to use fly ash for manufacturing building material by increasing the radius from 50 Km to 100 Km. Fly ash bricks are nowadays mostly used for construction and gaining its popularity over builders and engineers because of its high strength, uniformity and less consumption of mortar plastering. Above to this it is eco friendly bricks which saves environmental damage caused by burnt clay bricks and saves top agricultural soil which was the main raw material in the burnt clay bricks. Further ahead, by 2025-26 the number of middle class households in India is likely to more than double from the 2015 to 16 levels to 113.8 million households or 547 million individuals, indicative of increased household formation rate, and consequently increase demand for housing, thus providing a great market opportunity for new entrepreneurs according to NCAER. The demand is perceived to be higher for fly ash bricks & blocks than traditional bricks or blocks. The increased demand can be met by increased production levels of existing units or by setting up large scale manufacturing units. Fly ash utilization has great potential to lower green house gas emissions. Hence there is a bright market potential for fly ash bricks. New entrepreneurs should venture into this field.
Plant capacity: 12000000 Nos./AnnumPlant & machinery: 80 Lakhs
Working capital: -T.C.I: 409 Lakhs
Return: 43.00%Break even: 40.00%
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