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H.D.P.E. Films or Sheets - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Plastic films are any plastic materials made in flat form with a thickness of 10 mils or less. Flat stock with a thickness greater than 10 mils is refers to as sheet. Films or sheets are made from any of the commonly used poly ethane (mainly low density and high density). The most common uses of H.D.P.E films are for various packaging applications. They are also used for such diverse applications as electronic capacitors (in the form of metalized foils), high temperature wire insulator, thermal insulation of space craft and in fabrication of high attitude balloons for research purpose. Packaging of food items is one of the largest uses of films in the packaging field, but it is not the only use of films in packaging. The production of H.D.P.E. has increased in the last few years. The government has fully liberalised imports of H.D.P.E. recently. The raw material can be purchased from the market or suppliers and can be directly used for manufacture of H.D.P.E film or sheets.
Plant capacity: 500 Kgs/DayPlant & machinery: Rs. 7 Lakhs
Working capital: Rs. 11 LakhsT.C.I: Rs. 25 Lakhs
Return: 31.45%Break even: 55.76%
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SILVER EXTRACTION FROM WASTE HYPO SOLUTION, X-RAY FILM, COLOUR PAPER BLEACH, CINEMA FILMS ETC. (BY CHEMICAL PROCESS) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process

Hypo solution contains a good percentage of silver, which can be extracted either by chemical or electrolytic method. The extraction of silver from hypo solution, X-Ray and Cinema film is quite economical and can be started with a small investment. Silver in pure form is recoverable from the X-Ray film and other photographic film as well as wastes such as Hypo-Solutions. Silver is extensively applied as decorative material for table and ornamental ware. It readily lands itself to scratch, brushing, burnishing and polishing. It is resistant to oxidation, sensitive to sulphide, and soluble in nitric acid. It is extensively used in electrical industry. Silver is an important raw material. It is increasingly finding wide applications in electrical industry, ornaments, sterling wares, mirror making, pharmaceutical industry etc. In fact the amount of silver consumed by a country shows level of its industrial development. There is a good scope for new entrants.
Plant capacity: 2 Kg./DayPlant & machinery: 23 Lakhs
Working capital: -T.C.I: 62 Lakhs
Return: 45.00%Break even: 43.00%
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RIGID P.V.C. FILM (For Pharma & Thermoforming Packaging) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

PVC is present in virtually all areas of human activity. PVC is a chlorinated hydrocarbon polymer. Its basic building blocks are chlorine, carbon and hydrogen. These elements are obtained from sea salt (sodium chloride) and crude oil or natural gas, both of which are mixtures of hydrocarbons. PVC is a thermoplastic. This means that it softens upon heating and hardens upon cooling. These days, it is PVC the second most popular plastic in the world. In more than 60 years of production and commercial use, PVC has contributed greatly to the development of modern life. It has also become one of the most thoroughly researched materials. Its manufacture is closely regulated and results of life cycle analysis published so far show that PVC is a safe product in its production, use and disposal. PVC film made by extrusion blown process is widely used for packaging purposes. PVC packaging film has given a new dimension to the world of packaging. These films for packaging form the biggest market for PVC. The heat-shrinkable characteristic is fully utilized to serve diverse covering and packaging needs, such as anti-corrosion, electrical insulation and external decoration requirements. The easy coloring and printing receptiveness of this film boosts the visual attractiveness of any product. The calendared process for the manufacture of PVC films is highly developed in India that today it is possible to obtain thin films of excellent quality without it. The PVC films manufactured using the calendared process is of thickness ranging below 0.1mm. It is a versatile packaging medium both for pharma and food industry. PVC may be manufactured to be either rigid or flexible. Rigid PVC is used to make construction materials such as home siding and pipes, packaging etc. More than 70 percent of all the PVC made are used in construction & packaging. Packaging is among the high growth industries in the recent years. A high degree of potential exists for almost all user segments which are expanding appreciably: processed foods, hard and soft drinks, fruit and marine products, drugs and pharmaceuticals, soaps and toiletries, cosmetics and personal care, office stationery and accessories, fabrics and garments, white goods and other durables, electrical appliances and equipments, entertainment and other electronics, shoes and leather ware, gems and jewellery, toys and sports goods, chemicals and fertilizers. There is a very good scope in this segment. New entrepreneurs should venture into this field. Few Indian Major Players are as under: Akar Laminators Ltd. Amartara Plastics Pvt. Ltd. Amartara Pvt. Ltd. Amco India Ltd. Bilcare Ltd. Caprihans India Ltd. D K Chemoplast Ltd. Ecoplast Ltd. Ess Dee Aluminium Ltd. Essel Propack Ltd. Fenoplast Ltd. Galore Prints Inds. Ltd. Glory Polyfilms Ltd. Goldline Milkfood Ltd. Green Pack Foils Pvt. Ltd. Harsh Polymers (India) Ltd. Indu Packaging (Daman) Ltd. J K Leatherite Ltd. J M D E Packaging & Realties Ltd. Jhaveri Flexo India Ltd. Kailash Structurals Ltd. Marvel Vinyls Ltd. Mazda Enterprises Ltd. Morgan Industries Ltd. National Film Devp. Corpn. Ltd. Packaging India Pvt. Ltd. Premier Polyfilm Ltd. Premier Vinyl Flooring Ltd. Purity Flex Pack Ltd. R T Packaging Ltd. Raj Packaging Inds. Ltd. Roto Flex Inds. Ltd. Terra Films Pvt. Ltd. Trackparts Of India Ltd. Vinyoflex Ltd.
Plant capacity: 6000 MT/AnnumPlant & machinery: 1040 Lakhs
Working capital: -T.C.I: Cost of Project : 1411 Lakhs
Return: 44.00%Break even: 41.00%
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LDPE/LLDPE Pouch Films - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Plastic, today, is being increasingly utilized in almost every industry and activity. Its use has become indispensable due mainly to certain inherent properties like light weight, corrosion of chemical resistance etc. Plastic in many areas is not only a strong substitute but superior as well. To cite an example packaging industry now depends on plastic for packaging of milk, edible oils, snacks etc. and co-extruded films are predominantly used in this direction. It has been observed that in the domestic and international market, more particularly for developing countries such water pouches do not have any protection from direct sunlight exposure. Therefore, such water pouches produces offensive odour in the water within one or two days. Linear low-density polyethylene (LLDPE) is a substantially linear polymer (polyethylene), with significant numbers of short branches, commonly made by copolymerization of ethylene with longer-chain olefins. LLDPE has penetrated almost all traditional markets for polyethylene; it is used for plastic bags and sheets (where it allows using lower thickness than comparable LDPE), plastic wrap, stretch wrap, pouches, toys, covers, lids, pipes, buckets and containers, covering of cables, geo membranes and mainly flexible tubing. The packaging industry is estimated at Rs 150 bn and is growing at 14-15% annually. This growth, according to industry watchers, is expected to double in the next two years. It is estimated that more than 80% of packaging in India constitutes rigid packaging, the rest being flexible.
Plant capacity: LDPE/LLDPE Pouch Films :1.2 MT/Day Plant & machinery: Rs 30 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 254 Lakhs
Return: 24.32%Break even: 41.09%
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Ready Mix Coating Powder Used for Coating of Pharmaceuticals Tablets for Regular fill Coating and Functional Film Coating

In pharmaceutical drug delivery of solid oral dosage forms film coatings are frequently applied. The motivation for coating dosage forms range from cosmetic considerations (colour, gloss), improving the stability (light protection, moisture and gas barrier) and making it easier to swallow the tablet. In addition, functional coatings can be used to modify the drug release behaviour from the dosage form. A film coating is a thin polymer-based coat applied to a solid dosage form such as a tablet. The thickness of such a coating is usually between 20-100 µm. The Indian excipient market is expected to grow at the rate of 10–12 percent until 2020. the excipients are priced at 5–7 percent lesser in India v Which facilitates the development of new technologies and ensure a high quality product. Few Indian major players are as under • A D C L Drugs & Chemicals Ltd. • Anmol Drugs & Pharmaceuticals Ltd. • Avinash Drugs Ltd. • Beryl Drugs Ltd. • Bio-Caps India Ltd. • Bio-Ethicals Pharma Ltd. • Biochem Pharmaceutical Inds. Ltd
Plant capacity: Regular Film Coating Powder: 400 Kgs/Day Functional Fim Coating Powder: 400 Kgs/DayPlant & machinery: 19 lakhs
Working capital: -T.C.I: Cost of Project: Rs 172 lakhs
Return: 28.00%Break even: 59.00%
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Ready Mix Coating Powder Used for Coating of Pharmaceuticals Tablets for Regular fill Coating and Functional Film Coating

In pharmaceutical drug delivery of solid oral dosage forms film coatings are frequently applied. The motivation for coating dosage forms range from cosmetic considerations (colour, gloss), improving the stability (light protection, moisture and gas barrier) and making it easier to swallow the tablet. In addition, functional coatings can be used to modify the drug release behaviour from the dosage form. A film coating is a thin polymer-based coat applied to a solid dosage form such as a tablet. The thickness of such a coating is usually between 20-100 µm. The Indian excipient market is expected to grow at the rate of 10–12 percent until 2020. the excipients are priced at 5–7 percent lesser in India v Which facilitates the development of new technologies and ensure a high quality product. Few Indian major players are as under • A D C L Drugs & Chemicals Ltd. • Anmol Drugs & Pharmaceuticals Ltd. • Avinash Drugs Ltd. • Beryl Drugs Ltd. • Bio-Caps India Ltd. • Bio-Ethicals Pharma Ltd. • Biochem Pharmaceutical Inds. Ltd.
Plant capacity: Regular Film Coating Powder: 400 Kgs/Day Functional Fim Coating Powder: 400 Kgs/DayPlant & machinery: Rs 19 lakhs
Working capital: -T.C.I: Cost of Project: Rs 172 lakhs
Return: 28.00%Break even: 59.00%
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Electrical Insulating Tape Using Bopp Film

These tapes are used in electrical insulation purpose, in packaging, sealing and a various other general uses. These tapes are also used for general labelling with printing. Packaging in India is an Rs.11, 500 crores industry and growing at the rate of 18 per cent annually. The global market for packaging is US $900 billion and India’s share is only US $3 billion, but while the per capita expenditure on packaging in the US is a whopping US $125, it is only $6.5 in India. Therefore, there is a huge potential for growth in the Indian packaging industry.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Bare Polyester Film with Metallizing & Coating Process

Polyester film is obtained by the extrusion of polyethylene terephthalate. These films when stretched in a single direction along with appropriate processing, forms optical polyester film. Optical polyester film has applications in the optical and optoelectronic field. They are used in display bases, LCD panels, and plasma display panels (PDP). Optical polyester film imparts excellent light transmission due to its mechanical properties and thermal stability. High demand for LCD televisions in Asia Pacific is a key driver for the optical polyester film market. Rapid growth in sale of smartphones in developing economies and the emergence of new technologies such as wearable electronics are anticipated to offer growth opportunities for the optical polyester film market in the near future. Polyester film is a high-performance film made from polyethylene terephthalate (PET) resin. The Polyethylene Terephthalate (PET) resin is made from Ethylene Glycol and dimethyl terephthalate (DMT). Global Polyester Film (PET film) Market is expected to experience significant growth over the forecast period owing to shift in focus toward unconventional gases. Polyester Film (PET film) Market is an unconventional gas explored through hydraulic fracturing with low permeability. Global Polyester Film (PET film) Market is expected to experience momentous growth over the next six years owing to increasing usage in residential, commercial, power generation, transportation, and industrial. Growing energy demand on account of increasing population is expected to be the major factor driving the market over the foreseeable period. Increasing Polyester Film (PET film) Market demand in industrial market is projected to have positive impact on global market in near future.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Bioplastic Film

Plastic materials have made entry in every sphere of human life because of its superior characteristics such as durability, strengths, shape and moldable property, since these plastics have high molecular weight & tightly bonded together these are non-degradable, rendering their disposal difficult, which inversely leads to negative impact on the environment. Thus the concept of biodegradable plastic came as a solution which could be produced and degraded by microorganism in the environment when proper condition such as sunlight, moisture, oxygen etc. are available. Biodegradable plastics are the type of plastics that undergo decomposition over a period of time under composting conditions. The global biodegradable plastics market accounts for less than 1% of the overall plastics market, however, it is expected to grow at a fast pace over the next 5 years. The market growth is driven by continuous R&D activities, increased environmental awareness, and implementation of stringent environmental regulations. Bio based biodegradable plastics find their application in a variety of sectors, including fibres, medical, packaging, and agriculture. The demand for bio based biodegradable plastics is massive in the packaging sector, and it is anticipated that status quo will be maintained in the next five years as well. Other prominent sectors which will create robust demand for bio based biodegradable market include agriculture and medical. Biodegradable plastics have found their end-use in a variety of commercial applications. It is estimated that packaging and disposable house wares drive the biodegradable market. Foam packaging continues to represent significant market share for biodegradable plastics. Compostable bags, as well as single-use carrier plastic bags, follow foam packaging in terms of volume. Another developing use for biodegradable plastics is in the shale gas industry, where they are used during hydrofracking as more environmentally friendly proppants to “prop open” fractures in rock layers so oil and gas can be released.
Plant capacity: Bioplastic Film 25 Micron: 1,500,000 Kgs per AnnumPlant & machinery: 185 Lakhs
Working capital: -T.C.I: Cost of Project: 617 Lakhs
Return: 28.00%Break even: 60.00%
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Production of Bioplastic Film using Biodegradable Resin, PLA (Polylactic Acid)

Production of Bioplastic Film using Biodegradable Resin, PLA (Polylactic Acid). Biodegradable Film Manufacturing Business - Sustainable Alternative to Plastics Bioplastic is a biodegradable material that come from renewable sources and can be used to reduce the problem of plastic waste that is suffocating the planet and polluting the environment. These are 100% degradable, equally resistant and versatile, already used in agriculture, textile industry, medicine and, over all, in the container and packaging market, and biopolymers are already becoming popular in cities throughout Europe and the United States for ecological reasons: they are known as PHA. Advantages of Bioplastics: • They reduce carbon footprint • They providing energy savings in production • They do not involve the consumption of non-renewable raw materials • Their production reduces non-biodegradable waste that contaminates the environment • They do not contain additives that are harmful to health, such as phthalates or Bisphenol A • They do not change the flavor or scent of the food contained Growth of Bioplastics The predicted growth in the production of bioplastics is being driven by a number of factors, including: • The fluctuating cost of petroleum and the drive for independence from fossil fuels • increasing availability of bioplastics and decreasing cost as greater volumes are produced • Environmental and social impacts of petrochemical-based plastics including carbon footprint, sustainability, pollution involved in end-of-life disposal and health concerns such as leaching of chemicals from plastic packaging into food products • Branding and product differentiation as manufacturers perceive a marketing advantage • Waste minimization regulations • The fact that plastic products are useful and we’ve become used to using them. Biodegradable Plastic Film are known for being biodegradable and eco-friendly. PLA and PLA blends generally come in the form of granulates with various properties, and are used in the plastic processing industry for the production of films, fibers, plastic containers, cups and bottles. PLA is also the most common type of plastic filament used for home fused deposition modeling. Market Outlook With increasing concerns over the use of plastics, sustainable alternatives to plastics are increasingly in demand. Biopolymers in general and bioplastics in particular, present one such sustainable alternative. The global biodegradable plastics market is expected to reach ~16.8 billion by 2022 with CAGR ~8.4% between 2016-2022. Rising consumer awareness about global warming and government legislation such as banned on plastic bags will increase the demand for biodegradable plastics across the globe. Plastics that decompose to carbon dioxide and water under the actions of microorganisms is known as biodegradable plastics. Biodegradable plastics are produced by fermentation of sugar or canola oil to produce polylactic acid (PLA) or polyhydroxyalkanoates (PHA) which in turn converted into biodegradable plastics. A sustainable alternative to traditional plastics, bioplastics are plastics that are fully or partially biobased, and/or biodegradable or compostable. In other words, they are plastics that are made from renewable resources such as corn, tapioca, potatoes, sugar and algae and breaks down faster than traditional plastics, which are typically made from petroleum, and other fossil resources such as natural gas. Bioplastics have numerous applications like packaging, bottles, utensils, furniture etc. Globally, the production capacity of bioplastics is highest in Asia followed by South America and Europe. As Asia and South America are closer to where feedstock is grown, the production capacity of bioplastics is higher in these regions. Growing sensitivity to climate change and increasing prices of oil have together contributed to rise in demand of bioplastics products. New high performance bioplastics is being introduced in the market that can withstand higher temperatures. Many companies are also planning to substitute feedstock with some other biobased material or nonfood alternative feedstock from biomass, so as to reduce their dependency on feedstock availability. Polylactic acid-based biodegradable plastics dominate the biodegradable plastics market. This is due to large scale application in packaging industry owing to superior properties such as high mechanical strength and low toxicity. Polylactic acid is fermented by action of wheat starch and corn starch which provide a good appearance to various products across the end user industries. Starch based biodegradable plastics are expected to overtake polylactic acid based biodegradable plastics over the forecasted period owing to high tensile strength and impact resistance in packaging and consumer goods. Bio based biodegradable plastics find their application in a variety of sectors, including fibres, medical, packaging, and agriculture. The demand for bio based biodegradable plastics is massive in the packaging sector, and it is anticipated that status quo will be maintained in the next five years as well. Other prominent sectors which will create robust demand for bio based biodegradable market include agriculture and medical. The adoption of bioplastics in rigid packaging was the highest in 2017 and is expected to grow at the same pace throughout 2024. For instance, the commercialization of co-extruded double or multiple layer film products has gained momentum in the recent years. It is also finds applications in various end-use industries such as flexible packaging, textile, agriculture, and horticulture, consumer goods, automotive, electronics, building and construction, and others. Biodegradable Packaging The biodegradable packaging market is expected to witness the fastest growth than that compared to the plastics packaging market. The biodegradable packaging market is a relatively new market however; it is expected to capture the existing market share of the non-biodegradable plastic packaging market. The food packaging and beverage packaging market is expected to play a crucial role in driving the overall global biodegradable packaging market. However, lack of government support especially in the developed countries is expected to curb the growth of the market. The presence of huge price difference between the biodegradable packaging and other conventional packaging is further expected to hamper the growth of the market. Tags Production of Biodegradable Plastic Films, Production of Biodegradable Plastic Packaging Film, Production of Bioplastic Products, Bioplastic Production, Bioplastic Film for Food Packaging, Production of Bioplastic, Bioplastic Manufacturing Process Pdf, Bioplastic Production Process, Bioplastic Production PPT, Bioplastic Manufacturing Plant, Biodegradable Plastic Manufacturing Process, Film Production from Bioplastics, Bioplastic Film Production, Bio Plastic Films, 100% Recyclable & Biodegradable Plastic Film, Bioplastics Film, Bioplastics Industry, Bioplastics Industry, How to Start a Biodegradable Plastic Manufacturing Company? Applications of Bioplastics, Compostable Bioplastic Manufacturing, Biodegradable and Compostable Alternatives to Conventional Plastics, Biodegradable Plastic, Bioplastic Production, Project Report on Compostable Bioplastic Manufacturing Industry, Detailed Project Report on Compostable Bioplastic Manufacturing, Project Report on Bioplastic Film Production, Pre-Investment Feasibility Study on Bioplastic Film Production, Techno-Economic feasibility study on Bioplastic Film Production, Feasibility report on Compostable Bioplastic Manufacturing, Free Project Profile on Bioplastic Film Production, Project profile on Bio plastic Film Production, Download free project profile on Compostable Bioplastic Manufacturing, Corn Starch Bioplastic Film, Bioplastic film compounds, Bioplastic Films Replacing Conventional Plastic Films, Compostable and Renewable Flexible Packaging Films
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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