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Methyl Acrylate - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Methyl acrylate is a compound of combination of Methyl Alcohol and acrylic acid. This compound contents carbon hydrogen and oxygen in proper proportion. The product is highly irritant and toxic to the body and skin. It is largely used as coating material, in acrylic polymers, amphoteric surfactant, vitamin B1 and chemical intermediate. There are few organised sectors in India producing methyl acrylate. Mostly demand is fulfilled by import. The project is good and few more units can be started to fulfill the domestic demand.
Plant capacity: 50 MT/DayPlant & machinery: Rs. 1043 Lakhs
Working capital: Rs. 899 LakhsT.C.I: Rs. 2387 Lakhs
Return: 42.14%Break even: 45.81%
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METHYL METHACRYLATE (MONOMER) FROM ACRYLIC SCRAP - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Methyl methacrylate, is known for its excellent transparency and weather ability, as well as its easy recyclability. The acrylic has attracted a great deal of attention for environmental considerations. Methyl methacrylate is key monomer for acrylic resins, coating materials, and polymers that meet the fast rising demand for light guide panels in LCD assemblies. It is produced by direct oxidative esterification, which is a revolutionary process technology. The persistence of methyl methacrylate in the atmosphere is short, and the chemical is not considered to contribute directly to depletion of the ozone layer. Methyl methacrylate is not expected to bioconcentrate in the environment, and inhalation from air is likely the primary route of human exposure. The disposal of waste plastics has become a major worldwide environmental problem. The multi-million tons of post-consumer plastic waste which are generated annually were previously dumped in land fill sites, a non-sustainable and environmentally questionable options. Methyl methacrylate is used in the manufacture of resins and plastics. It is used in the manufacture of methacrylate resins and plastics, textile auxiliaries and sizing materials. & it is also used in the impregnation of concrete to make it water repellent, and also has used in the fields of medicine and dentistry to make prosthetic devices and as a ceramic filler or cement. A growth sector has been electronic applications for PMMA where it is used in flat screen televisions and liquid crystal displays. Demand in this application has seen strong growth up to 2008 but, was expected to decline for the first time in 2009 as consumers put off purchases of flat screen TVs and Computer monitors. This industry is expanding rapidly, so, there is a good scope to enter in this field.
Plant capacity: 300000 Ltrs./AnnumPlant & machinery: 72 Lakhs
Working capital: -T.C.I: 195 Lakhs
Return: 40.00%Break even: 48.00%
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ACRYLIC ACID AND ITS DERIVATIVES (Butyl Acrylate, Methyl Acrylate, Ethyl Acrylate) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Acrylic acid has served, for more than 30 years, as an essential building block in the production of some of our most commonly used industrial and consumer products. Approximately two-thirds of the acrylic acid manufactured is used to produce acrylic esters - methyl acrylates, butyl acrylates, ethyl acrylates, and 2-ethylhexyl acrylates - which, when polymerized are ingredients in paints, coatings, textiles, adhesives, plastics, and many other applications. The remaining one-third of the acrylic acid is used to produce polyacrylic acid, or crosslinked polyacrylic acid compounds, which have been successfully, used in the manufacture of hygienic products, detergents, and wastewater treatment chemicals. The largest application for acrylates esters is the production of surface coatings (48%), followed by adhesives and sealants (21%), plastic additives and comonomers (12%), paper coatings, and textiles and surface coatings account for 55% of acrylates ester consumption. Acrylic acid and esters are perhaps the most versatile series of monomers for providing performance characteristics to thousands of polymer formulations. Incorporation of varying percentages of acrylates monomers permits the production of thousands of formulations for latex and solution copolymers, copolymer plastics and cross-linkable polymer systems. Their performance characteristics—which impart varying degrees of tackiness, durability, hardness and glass transition temperatures—promote consumption in many end-use applications. The world acrylic acid business is characterized by the involvement of a relatively few major players who have both globalized and set up a range of strategic alliances, joint ventures and new integrated companies. According to the leading suppliers of acrylic acid, the annual demand growth will stay at the level of 5% in the coming years. However, according some experts, this growth by 2009 may be lower, not more than 3.5% per annum. Glacial acrylic acid is used in the manufacture of super absorbing polymers (SAP), which account for 32% of the global demand for acrylic acid. They predict the following demand growth figures for various segments of acrylic acid consumption: 3.6% per year for acrylates and 5% per year for super absorbent. The global market is set to continue to grow in excess of 3%/year, pulled by Asia, China, and India in particular. The Middle East and Africa are also showing firm growth rates. Global demand growth is forecast at 4.8%/year to 2010. Regionally, consumption will rise by 10%/year in Asia-Pacific, 5%/year in Africa, 6%/year in Asia and the Middle East, 4%/year in Australia, New Zealand and eastern Europe, 3%/year in Americas and western Europe, and 1%/year in Japan. Looking at the growing market demand, new entrepreneurs should venture into this field. Few Major players are as under: Gujarat State Fertilizers & Chemicals Ltd. Vadodara Mahalaxmi Dyes & Chemicals Ltd. Mumbai Rusan Pharma Ltd. Mumbai S M Z S Chemicals Ltd. Mumbai Shubham Chemicals & Solvents Ltd. North Delhi
Plant capacity: Acrylic Acid – 30000 MT/Annum,Butyl Acrylate – 10000 MT/Annum,Methyl Acrylate – 10000 MT/Annum,Ethyl Acrylate – 10000 MT/Annum,Acetic Acid as By product – 3000 MT/AnnumPlant & machinery: 225 Crores
Working capital: -T.C.I: 312 Crores
Return: 46.00%Break even: 36.00%
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GLYCIDYL METHACRYLATE (GMA) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Product Profile: Glycidyl methacrylate (GMA) is an ester of methacrylic acid and a common monomer used in the creation of epoxy resins. While typical home epoxies contain diglycidyl ether of bisphenol A (DGEBA), glycidyl methacrylate is instead used to provide epoxy functionalization to polyolefins and other acrylate resins. Glycidyl methacrylate (GMA) monomer has dual functionality, containing both methacrylic and epoxy groups. The dual functionality of GMA also brings together the desirable properties of both methacrylics and epoxies. Product characteristics Appearance : Clear Colourless liquid Density : 1.068g/l ( at 25 deg.C) Flash point : 85 deg.C Solubility : Partly soluble in water Applications Glycidyl methacrylate monomers are used for developing cross-linkable pressure sensitive adhesives. Glycidyl methacrylate is a high purity dual functionality monomer ideally suited for coating and resin applications. It is also used for the production of epoxy functional methacrylic resins with predetermined glass transition temperatures, grafting to functionalize olefin copolymers and production of multifunctional (meth) acrylates. Glycidyl methacrylate is used to manufacture: • High performance automotive coatings for automotive applications • Coatings • Industrial and protective coatings • Appliance and hardware finishes • Adhesives • Electrical laminates • Multifunctional acrylates • Hydrogenated Liquid Epoxy Resin (LER) substitutes • Plastic modifiers (PVC, PET, engineering thermoplastics, rubber) Manufacturing Process: Glycidyl methacrylate is produced by the reaction of an alkali metal salt of methacrylic acid with epichlorohydrin in the presence of a quaternary ammonium salt and a polymerization inhibitor in a reaction system where the water content is adjusted to 500 to 2000 ppm. Glycidyl methacrylate is purified by the method of the present invention, wherein the reaction mixture obtained by the above method is washed with a dilute aqueous solution of sodium hydroxide and heated under a reduced pressure to remove unchanged epichlorohydrin by distillation, after which steam is blown into the reaction system under the conditions of reduced pressure and heating to distill away the remaining epichlorohydrin together with glycidyl methacrylate as the first distillate fraction, followed by ceasing the steam blow and carrying out distillation under the conditions of reduced pressure and heating to obtain glycidyl methacrylate as the main distillate fraction.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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HYDROXYPROPYL CARBAMATE ACRYLATE (HPCA) -Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PRODUCT PROFILE Hydroxypropyl carbamate acrylate (HPCA) is a new specialty monomer that is generated by the biotech process. It has several advantages for its use in the manufacture of carbamate based polymers, when compared with conventionally produced material. Hydroxypropyl carbamate acrylate (HPCA) enables crosslinkable carbamate units to be incorporated into the polymer in just one step. HPCA is a new specialty monomer that is generated by the biotech process. It has several advantages for its use in the manufacture of carbamate based polymers, when compared with conventionally produced material. Processing of Hydroxypropyl Carbamate Acrylate: The HPCA is generated by the enzymatic trans esterification of hydroxypropyl carbamate and ethyl acrylate. The transesterification of ethyl acrylate with hydroxypropyl carbamate is performed in tank. This involves initially charging hydroxypropyl carbamate (isomer mixture) and ethyl acrylate, and also hydroquinone monomethyl ether. The entire system was inertized with lean air (nitrogen/oxygen mixture with oxygen content 6%). The enzyme reactor connected in the external pumped circulation system comprised of lipase. The reaction was performed at 40° C. and 90 mbar. The ethanol formed was distilled off continuously as an azeotrope with ethyl acrylate by means of a column. Over the entire reaction time of 24 h, a stream of 5 kg/h from the tank bottoms was conducted via the top of the column in order to prevent polymerization. The conversion was 90% after 24 h of reaction time. Subsequently, the crude product present in ethyl acrylate was washed twice with 1/10 each time of the total volume of water, which removed the unconverted reactant. The pure product obtained was hydroxypropyl carbamate acrylate in a purity of >95% (GC analysis). Applications of Hydroxypropyl Carbamate Acrylate: One potential area for application would be adhesives. For example, HPCA can be hardened either thermally or using UV light. Here, the free carbamate group can have a positive impact on both adhesion and cohesion, in this way making it possible to improve adhesive properties. HPCA has already proven itself in clear coat systems for the automotive industry. One component coatings with HPCA achieve a comparable performance level to two component coatings, for example with regard to weather and scratch resistance. In contrast to two-component coatings, one-component coatings are easier to use in applications and are more cost efficient.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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Acrylates - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Acrylates are the salts and esters of acrylic acid. They are produced by esterification process of acrylic acid with the alcohol. Some major acrylates are: Butyl Acrylate, Methyl Acrylate, Ethyl Acrylate. Uses and Applications Butyl Acetate is used to provide flexibility, water resistance to paints, leather textiles, paper coatings etc. Butyl Acetate is also used in making polymers. Methyl Acrylate is mainly produced to make acrylate fiber, which is used to weave synthetic carpets. It is also a reagent in the synthesis of various pharmaceutical intermediates. It is used in making aqueous resins. Ethyl acrylate is also used in the production of polymers including resins, plastics, rubber, and denture material. It is used to form paint coatings that are resistant to water, sunshine, and weather and also imparts dirt resistance, improves abrasion, and binds pigments to fabric. Market Survey Major markets for acrylate esters include surface coatings, textiles, paper coatings, adhesives and sealants, and plastics. Acrylic Acid and Acrylate Esters are also widely used petroleum based chemicals with well documented manufacturing processes, economics, and performance requirements. The acrylic acid and acrylate esters market is attractive because they are high volume and high margin chemicals with growth rates exceeding GDP in many regions. Growth is mainly being driven by emerging markets of China and India that are adopting an increasing amount of Western products that use acrylic acid as intermediates. In 2011, the global acrylic acid consumption amounted to 5.21 million tons, of which, that used for producing super absorbent polymer (SAP), paints & coatings, adhesives occupied 63%. In China, the acrylic acid & esters industry has seen rapid development in recent years, with basic self-sufficiency, but accompanied by fierce competition among manufacturers. In January 2012, BASF announced the establishment of a new set of 190,000 tons/a fine acrylic acid device in the Nanjing Chemical Industry Park, so as to further increase its market share in China. Listed in 2011, Zhejiang Satellite Petro Chemical has raised funds for the expansion of Acrylic Acid & Esters Phase. There is a lot of room for the paints sector to grow in India, as current consumption per capita stands at 1.5-2kg for India, compared with the rest of southeast Asia at about 5kg, and 20-25kg in Europe, an India- based player said The demand of this product depends on the global scenario pertaining to the product and globally the demand is increasing.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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METHYL METHACRYLATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Methyl methacrylate (MMA) is an organic compound with the formula CH2=C(CH3)COOCH3. This colourless liquid, the methyl ester of methacrylic acid (MAA) is a monomer produced on a large scale for the production of poly(methyl methacrylate) (PMMA) but another major application is in surface coatings. MMA is also used as co monomer in methyl methacrylate butadiene styrene resins, used as a modifier for polyvinyl chloride (PVC). Methyl Methacrylate Monomer offers significant advantages as an additive in a wide range of copolymer-based products and is used in molding and extruded resins and extruded sheet (PMMA), in mineral surface composites, and coatings. Emerging uses of MMA in digital signboards and displays in the advertising industry and in optical applications such as LCD, LED screens, and flat panel displays in the electronics industry are stimulating growth in the market. Growing healthcare spending is spurring demand for PMMA in the production of medical devices. MMA is used for the production of pure or almost pure homopolymers (PMMA), but there is also wide variety of copolymer uses. Within the PMMA consumption categories, the largest is for cast and extruded transparent acrylic sheet (PMMA sheet). Liquid crystal displays : Acrylics is used in Liquid Crystal Displays (LCD) and the current and projected growth for large LCD screens for home theatre etc. has been a major driver for MMA expansions, especially in Asia, where virtually all the LCD manufacturing market is now concentrated. Moulding resins : MMA is used in the production of moulding resins (excluding the resin beads prepared for extruded acrylic sheet production). Most of the final products are destined for automotive parts and electrical appliances. Surface coatings : MMA is used for the production of surface coatings, both for industrial solvent based systems and increasingly, for water based acrylic dispersions for domestic and industrial use. MMA is used in water based acrylic dispersions for exterior masonry and wood coatings and semi gloss emulsions for interior decorative coatings. Gujarat State Fertiliser Company (GSFC) is the only producer of MMA in India. Installed capacity of 5,000 metric tonne per annum of MMA, along with plants for PMMA sheets (2,000 metric tonne per annum) and PMMA pellets (1,500-metric tonne per annum ). The consumption pattern of MMA in India differs from that of the rest of the world. The major use of the monomer in India is in the coatings industry, which accounts for about 70% of total consumption. Only 12% of total consumption is for making PMMA sheets and mouldings. Other applications include small uses of textile auxiliaries, sizing materials, modifier for PVC modifiers etc. With over 70% of Methyl Methacrylate (MMA) used in the production of Polymethyl Methacrylate (PMMA), the growing demand for PMMA against the backdrop of strong electronics production is benefiting growth in the MMA market. The growth in the market is also benefiting from emerging new applications of MMA, and its derivatives in a wide range of industries. Construction and automotive industries represent other major end-users of MMA in addition to electronics. Recovery in global GDP is poised to benefit consumption of MMA and its derivatives in architecture and construction, guided by the improving investments in residential and commercial construction projects. Stable automobile production trends worldwide are also expected to help boost global consumption of MMA. Polymethyl Methacrylate (PMMA) is expected to emerge as a substitute for existing medical polymers, against the backdrop of growing concerns over the health hazards caused by the use of PVC and polypropylene in addition to low biocompatibility issues. The presence of phthalate plasticizers in PVC is generating significant interest in PMMA in the healthcare industry. The growing use of plastics as a result of the increased focus on manufacturing light vehicles is helping spur demand for MMA/PMMA in automobile production. Stringent vehicle emission norms worldwide will additionally lend traction to growth in this sector. The automotive industry is one of the largest end user of MMA especially in molding and extrusion compounds. The use of MMA/PMMA in automotive plastics in addition to weight reduction also helps minimize vehicle vibration, cabin insulation, noise control, and enhance aesthetics. Specialty products such as optical-grade plexiglass, compact disk plexiglass and radiation shielding plexiglass are expected to offer lucrative growth potential. PMMA liquid membrane roofing system is a major advancement in the market, used in a wide range of applications including plaza decks, garden roofs, small roofs and irregular shaped roofs. The PMMA liquid membrane system is widely used in roofing crews owing to several benefits such as substrate compatibility, ease of use, speed and versatility
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Methyl Methacrylate (MMA)

Methyl methacrylate is key monomer for acrylic resins, coating materials, and polymers that meet the fast rising demand for light-guide panels in LCD assemblies. Methyl methacrylate, is known for its excellent transparency and weatherability, as well as its easy recyclability, this acrylic has attracted a great deal of attention for environmental considerations. Methacrylate Monomers Market size was valued at USD 8.45 Billion in 2016 and is projected to reach USD 11.26 Billion by 2022, at a CAGR of 4.9% in terms of value. In this study, 2015 has been considered as the historic year, 2016 as the base year, and 2017 to 2022 as the forecast period for estimating the size of the methacrylate monomers market. As a whole any entrepreneur can venture in this project without risk and earn profit.
Plant capacity: Methyl Methacrylate (MMA): 2500 Ltrs./dayPlant & machinery: Rs 238 lakhs
Working capital: -T.C.I: Cost of Project: Rs 616 lakhs
Return: 27.00%Break even: 62.00%
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A Business Plan for Acrylate Resins and Emulsions

An important class of materials that have acquired extensive application in numerous sectors are acrylic resins and emulsions. These resins, which can be produced as a solid, liquid, or gel, are created from acrylic acid and its esters. Contrarily, acrylate emulsions are particularly helpful in aqueous environments since they are made of tiny acrylate resin particles suspended in water. What distinguishes acrylate resins and emulsions from other materials is their adaptability. Excellent qualities like as strong tensile strength, adhesion, durability, and UV resistance are all present in them. They are excellent for a variety of applications because of their high heat, chemical, and water resistance. There are several promising future breakthroughs in the acrylate resins and emulsions sector. Eco-friendly versions of these materials as well as novel uses like 3D printing are becoming increasingly important to manufacturers. It is obvious that acrylate resins and emulsions will continue to play a significant role in many industries for years to come thanks to their great characteristics and broad range of uses. Acrylate Resins And Emulsions' Advantages The advantages of using acrylic resins and emulsions in diverse industrial applications are numerous. A few of the main advantages of acrylate resins and emulsions are as follows: Quick Curing: Since acrylic resins and emulsions dry quickly, they are perfect for use in applications that call for quick drying. They have great durability and adherence. Outstanding Adhesion: Excellent adherence to a variety of substrates, such as metals, plastics, and wood, is offered by acrylate resins and emulsions. They have high endurance and can be used to connect materials with different properties. Extreme Flexibility: Because of their extreme flexibility, acrylic resins and emulsions are perfect for use in applications where the material must bend or flex without breaking. They are durable over time and can tolerate repetitive motion. Chemistry Resistance: Acrylate resins and emulsions have exceptional chemical resistance, making them perfect for usage in challenging conditions. They can withstand the impact of solvents, acids, and alkalis. Low Emissions of Vocs: Low VOC emissions from water-based acrylate emulsions make them environmentally safe. They can be applied in situations where VOC emissions must be limited or are subject to regulation. Simple Handling: Because acrylate emulsions are simple to use and handle, both large- and small-scale applications can benefit from their use. There are several methods for applying them, such as spray, brush, and roller. Uses and Applications There are several uses and applications for acrylic resins and emulsions across numerous sectors. Among the frequent functions and uses of acrylate resins and emulsions are: Coatings: In the creation of numerous coatings, including architectural coatings, industrial coatings, and automotive coatings, acrylic resins and emulsions serve as binders. They give coatings outstanding adherence, durability, and weather resistance. Adhesives: When making different kinds of adhesives, including pressure-sensitive adhesives, hot-melt adhesives, and reactive adhesives, acrylate resins and emulsions are used as binders. They give adhesives exceptional adherence, quick cure, and flexibility. Sealants: When creating sealants for use in a variety of industries, including the automotive and construction industries, acrylate resins and emulsions are used as binders. They offer sealants great adhesion, flexibility, and resilience to the elements and chemicals. Coatings for Textiles: In the textile business, acrylate emulsions are used as binders for a variety of coatings, including fabric coatings, carpet backings, and nonwoven materials. They give textile coverings great adherence and durability. Document Coatings: In the paper and packaging industries, acrylate emulsions are employed as binders for numerous coatings, including release coatings, packaging coatings, and paper coatings. They give paper coatings outstanding adhesive and barrier qualities. Products for Personal Care: In cosmetics, skin care, and personal care items like hair styling products, acrylate emulsions are employed. They give personal care products superior viscosity control and emulsifying capabilities. Acrylate resins and emulsions are adaptable polymers with a wide range of uses, including in the production of coatings, sealants, textile and paper coatings, adhesives, and personal care products. They are perfect for use in demanding applications because of their superior qualities and performance. Global Market Outlook The market for acrylic resins was valued at over USD 15.4 billion in 2021 and increased at a CAGR of nearly 5.2% from 2022 to 2030. By 2030, the market is anticipated to grow to a size of over USD 24.3 billion. One of the main drivers of market growth is the rise in investments in the building of residential and commercial infrastructure as a result of rapid urbanization, a rising global population, and rising income levels. Transparent sheeting, opaque cladding and panel materials, paints, resins, sealants, concrete, mortar, renders, carpets, furniture, bathtubs, shower trays, sinks, and architectural fabrics are all made with acrylic resins. Aside from this, acrylic resins are used in the automotive industry for repair finishes because of their good plasticizer resistance and flexibility. This is assisting in the market's expansion along with increasing passenger vehicle sales. Summary A growing number of people are using acrylic resins and emulsions because of their superior performance, adaptability, and affordability. In the years to come, the market for acrylate resins and emulsions is anticipated to experience considerable expansion and innovation due to the industry's growing need for high-performance and sustainable materials. More specialised solutions that meet certain sector demands and issues should become more prevalent as the market develops, which will ultimately help the economy and society as a whole. Key Companies • Aditya Birla Group Chemicals • Mitsubishi Chemical Corporation • Arkema • Cardolite Corporation • BASF SE • Kukdo Chemical Co., Ltd., • Evonik Industries AG • Hexion • Huntsman International LLC • DSM
Plant capacity: Acrylate Resins 10,000 MT Per Annum Acrylate Emulsions 10,000 MT Per Annum Plant & machinery: 500 Lakhs
Working capital: -T.C.I: Cost of Project: 2291 Lakhs
Return: 30.00%Break even: 54.00%
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