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Calcination of Non Plastic Clay - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

The term clay has a double meaning and therefore should be defined when it is used. Clay is used both as a rock term and as a particle size term. As a rock term, clay is used for a natural, earthy, fine-grained material composed largely of a limited group of crystalline minerals known as the clay minerals. As a particle size term, clay is used for the category that includes the smallest particles. Soil investigators and mineralogists generally use 2µm as the maximum size, although the went worth scale defines clay as material finer than 4µm. Grim uses the term clay material for any fine-grained, natural, earthy, argillaceous material. In this way, the term can include clays, shales, or argillites and some soils if they are argillaceous. Clay are comprised of certain groups of hydrous aluminium, magnesium and iron silicates that may contain sodium, calcium, potassium, and other ions. These silicates are called the clay minerals and the major clay mineral groups are kaolins, smectites, illites, chlorites and hormites. Clay and clay minerals are important geologically, industrially and agriculturally. They are important to the engineer in building foundations, tunnels, road cuts and fills and dams. Feldspar have a vitreous to pearly luster, the colours ranging through white, cream, pink, buff brown, red, grey, green and bluish, they may be clear or milky. The fracture is uneven. More than seven industries in organized sector are engaged in the manufacturing of calcined non plastic clays. There is bright future for new entrepreneurs.
Plant capacity: 9500 MT/AnnumPlant & machinery: 158 Lakhs
Working capital: -T.C.I: 289 Lakhs
Return: 45.00%Break even: 73.00%
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CLAY AND SAND BRICKS PLANT (LIGHT WEIGHT) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Perforated bricks are light in weight and provide better thermal insulation as compared to common bricks. Now in India there is a very good growth of construction industry and also in rapid organization as well as commercialization and industrialization. For these purposes there is huge requirement of bricks and light bricks. Lot of Mall and Hotels are coming up. Based on the growth of constructions, it can be predicted that there is very good scope for the building material industries light bricks. New entrepreneurs can venture into the production of clay and sand bricks.
Plant capacity: 60 Lakhs Bricks /AnnumPlant & machinery: 27 Lakhs
Working capital: -T.C.I: 135 Lakhs
Return: 41.00%Break even: 39.00%
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FIRE CLAY BRICKS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Natural fireclays were the raw materials for the first refractories. Their usefulness in this respect is founded on the high proportion of clay minerals and other alumino silicates. Their properties vary in respect of chemical composition, refractoriness, plasticity, drying and firing shrinkages and other contraction, so that it is normal practice to use several clays mixed together for only particular product. Fire clay brick is used for dry heat furnaces, gas retorts and settings, gas producers, annealing furnaces, reheating furnaces, boiler settings, coke ovens etc. There is demand growth 3% per/annum. It is totally depend upon the industrial growth rate. Now in India there is 7.5% industrial growth rate. It can be predicted that there is fair scope for new manufacturers. They produce it with the normal brick, will be much more successful.
Plant capacity: 15000 MT / AnnumPlant & machinery: 145 Lakhs
Working capital: -T.C.I: Cost of Project : 370 Lakhs
Return: 46.00%Break even: 36.00%
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CRUCIBLES FROM FIRE CLAY - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A crucible is a container that can withstand very high temperatures and is used for metal, glass, and pigment production as well as a number of modern laboratory processes. While crucibles historically were usually made from clay, they can be made from any material that withstands temperatures high enough to melt or otherwise alter its contents. Fire Clay Crucibles are for general fire assay fusions and other melting applications and are good from 2200ºF up to 2400ºF. Uses & Applications A crucible is a cup-shaped piece of laboratory equipment used to contain chemical compounds when heated to extremely high temperatures. Crucibles are available in several sizes and typically come with a correspondingly-sized crucible cover (or lid). They are used in putting the unknown substances hell. Fire clay is a term applied to a range of refractory clays used in the manufacture of ceramics, especially fire brick. Fire clay can also be used to create fire resistant chimney and flue liners, and fire resistant pads for safety, as seen when a hearth in front of a fireplace is made with fire clay to reduce the risk of fire. In many settings where there are concerns about fire, fire clay can be used. Fire clay is a type of clay which is used in the production of heat resistant clay items, such as the crucibles used in metals manufacturing. This type of clay is commonly mined from areas around coal mines, although other natural deposits are also available as potential sources, with many nations having deposits of clays suitable for use in high temperature applications. Fire clay can also be refined and treated to make it suitable for specialty applications. Market Survey Crucibles are the consumables used as pots for melting metals and largely used in the non-ferrous industries, whether you talk of aluminum, zinc, gold, silver, these are the pots which are used for melting the metal and then making that may be the alloys or may be the virgin metal. This is a consumable. So this has a continuous demand in all the plants.
Plant capacity: 30000 Pcs./ Annum Plant & machinery: 24 Lakhs
Working capital: -T.C.I: Cost Of Project : 132 Lakhs
Return: 32.00%Break even: 58.00%
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Bentonite Clay Granules

Bentonite is a clay generated frequently from the alteration of volcanic ash, consisting predominantly of smectite minerals, usually montmorillonite. Other smectite group minerals include hectorite, saponite, beidelite and nontronite. Smectites are clay minerals. Bentonite is used in drilling fluids to lubricate and cool the cutting tools, to remove cuttings, and to help prevent blowouts etc. Bentonite Market size was over USD 1.1 billion in 2017 and industry expects consumption above 25 million tons by 2024.Rising infrastructural growth in China, India, Japan and Malaysia owing to increased public expenditure is predicted to boost the construction industry and thereby accelerate bentonite market size. Southeast Asia construction market led by Malaysia, Indonesia and Singapore was valued at USD 250 billion in 2018 which indicates tremendous market growth potential. This facilitates the development of new technologies and ensures a high quality product. Few Indian major players are as under • Ashapura Minechem Ltd. • Bituminex Cochin Pvt. Ltd. • Earth International Pvt. Ltd. • Gimpex Pvt. Ltd. • Laviosa India Pvt. Ltd. • Neelkanth Rockminerals Ltd.
Plant capacity: Bentonite Clay Granules : 288 MT/day Plant & machinery: Rs. 416 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1228 lakhs
Return: 28.00%Break even: 59.00%
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China Clay Washing/Purification

China Clay is also known as kaolin & white clay. Primary clay formed by natural kaolinisation process. It is formed by decomposition of some part of feldspar mineral. White in color used in ceramic slip casting process, Pressing processes and forming process as a body former and filler. Kaolinite is a clay mineral, part of the group of industrial minerals, with the chemical composition Al2Si2O5(OH)4. It is a layered silicate mineral, with one tetrahedral sheet of silica (SiO4) linked through oxygen atoms to one octahedral sheet of alumina (AlO6) octahedra. Rocks that are rich in kaolinite are known as kaolin or china clay. China clay, one of the purest of the clays, composed chiefly of the mineral kaolinite usually formed when granite is changed by hydrothermal metamorphism. Usage of the terms china clay and kaolin is not well defined; sometimes they are used synonymously for a group of similar clays, and sometimes kaolin refers to those obtained in the United States and china clay to those that are imported. Some authorities term as china clays the more plastic of the kaolins. The global china clay market is the use of ceramic in the hydraulic fracturing method for the production of shale gas in the U.S. Thus the market demand for china clay is expected to grow significantly over the next decade especially in the U.S. The global China clay market is segmented into its type, application, and geography. On the basis of type, the market is divided into soft kaolin, hard kaolin, silicate-kaolin, and calcined kaolin. Based on application, the market is categorized into agriculture, paints, coatings and adhesives, construction, plastic, rubber and fiberglass, wire and cables, paper, and others. On the basis of region, the market is segregated into Europe, Latin America, North America, Asia-Pacific, and the Middle East and Africa. The global kaolin market size was estimated at USD 5.04 billion in 2017. It is projected to expand at a CAGR of 8.8% over the forecast period. Kaolin increases gloss, smoothness, brightness, and paint absorbency of paper. All these factors improve surface printability. These properties are expected to have a positive impact on product demand from paper and packaging industries. Kaolin clay (or China Clay, is white clay mostly composed of kaolinite, which is a hydrated aluminium silicate. The kaolin geology process relies on chemical weathering, which transforms hard granite into soft granite (“kaolinisation”). Because of the numerous inherent properties of kaolin, kaolin uses are very diverse. After it is transformed by chemical plants in China, kaolin is used by various industries, such as paper, ceramics, rubber, pharmaceuticals and cosmetics.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Brick Field from Sandy Clay

The term brick refers to small units of building material, often made from fired clay and secured with mortar, a bonding agent comprising of cement, sand, and water. Long a popular material, brick retains heat, with-stands corrosion, and resists fire. Because each unit is small—usually four inches wide and twice as long, brick is an ideal material for structures in confined spaces, as well as for curved designs. Moreover, with minimal upkeep, brick buildings generally last a long time. A brickfield is a common location name in southeast England. Its name derives from a field where the topsoil was removed and the clay beneath was stripped, and mixed with chalk and ash to create bricks. The field now could then be used for horticulture, in Kent it was often planted with fruit trees. Brickfield a manufacturing unit to manufacture bricks from mud soil or clay. Dependence on mud bricks as construction material in Bangladesh is common since the country is covered with alluvial soil and stone materials are being scarce. That bricks had been used for construction since ancient time is borne by the fact that structures in built with bricks.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Bentonite Clay Granules

Bentonite is clay generated frequently from the alteration of volcanic ash, consisting predominantly of smectite minerals, usually montmorillonite. Other smectite group minerals include hectorite, saponite, beidelite and nontronite.Bentonite presents strong colloidal properties and its volume increases several times when coming into contact with water, creating a gelatinous and viscous fluid. The special properties of bentonite (hydration, swelling, water absorption, viscosity, thixotropy) make it a valuable material for a wide range of uses and applications. Bentonite Market size was over USD 1.1 billion in 2017 and industry expects consumption above 25 million tons by 2024. U.S. Sodium Bentonite Market Size, By Application, 2017 & 2024, (Kilo Tons). This facilitates the development of new technologies and ensures a high quality product. Few Indian major players are as under • AshapuraMinechem Ltd. • Bituminex Cochin Pvt. Ltd. • Earth International Pvt. Ltd. • Gimpex Pvt. Ltd. • Laviosa India Pvt. Ltd. • NeelkanthRockminerals Ltd.
Plant capacity: 144 MT/dayPlant & machinery: 63 lakhs
Working capital: -T.C.I: Cost of Project: Rs. 445 lakhs
Return: 27.00%Break even: 52.00%
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