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Fruit Juice in Aseptic Packaging

Fruit juice in aseptic packaging is basically used to quench the thirst and to get refreshment. In aseptic packaging juice can be preserved for 6 months or more. It is convenient to use, easy to sip and a source of minerals and vitamins. There is good domestic as well as international demand. It is estimated that the average growth rate of demand will be 15% or more due to health careness. So, there is a good scope for new entrepreneurs if they produce quality product with economic price.
Plant capacity: 300000.00 NOS PACK/day (EACH PACK 200 ML)Plant & machinery: Rs. 204 Lacs
Working capital: -T.C.I: Rs. 1413 Lacs
Return: 57.00%Break even: 26.00%
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FRUIT JUICE (MANGO, ORANGES, LITCHI) & SUGARCANE JUICE WITH ASEPTIC PACKAGING & PET BOTTLE PACKAGING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery

Fruits juices are healthy drinks, it is largely used throughout the society and popularity of fruits juices are gradually increases. There is good scope of export of fruit fresh juices. Juices are packed in the labeled clean bottle and again packed in the corrugated cartoon to transport the bottles. Juices in aseptic packaging are basically used to quench the thirst and to get refreshment. These are used in canteens, hotels, restaurants, homes and also in marriages, birthday parties, all types of function. Sugarcane juice is very useful product against sunny day and used as cold drinks during the summer and gives good taste. This juice has an eminent place. They are rich in essential minerals, vitamins and nutritive factors. As a whole this is one of the best items now days, which has very good market demand. There is good scope for new entrepreneur to enter into this field. Cost estimation Capacity 19200 KL/Annum or Mango Juice 6000 KL/Annum Orange Juice 6000 KL/Annum Litchi Juice 6000 KL/Annum Sugarcane Juice 1200 KL/day.
Plant capacity: -Plant & machinery: 275 Lakhs
Working capital: -T.C.I: Cost of project 726 Lakhs
Return: 43.00%Break even: 52.00%
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FRUIT JUICE IN ASEPTIC PACKAGING

Fruit juices/drinks can be classified as the liquid and pulpy material in relatively homogeneous forms derived from fruit. A glass of fruit juice is an excellent way start the morning meal with people of all ages. It is a most popular product extensively used during summer. In winter and other seasons also cold drink is linked by some people. Juices in Aseptic Packaging are having large shelf life and needs no refrigeration or cold temperature for preservation. These are used in canteens, hotels, restaurants and also in marriages, birthday parties all types of functions. Due to the public consciences about health, it has been found that more and more public are interested to true fruit juices. It has been found that there is average growth rate of demand will be 15%. There is good scope for new manufactures if they produce quality product with economic prices.
Plant capacity: 300000 Packs/day (Orange & Pineapple)Each Pack 200 ml.Plant & machinery: 205 Lakhs
Working capital: -T.C.I: 1414 Lakhs
Return: 57.00%Break even: 26.00%
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Fruit Juice (Mango, Orange & Litchi) & Sugarcane Juice In Aseptic Packaging & Pet Bottles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Fruit juices are health drinks; it is largely used throughout the society and popularity of fruit juices are gradually increasing. There is good scope of export of fresh fruit juices. Best food technologists are available in India who can provide the technology of fruit juices processing and bottling the same. Juices in aseptic packaging are basically used to quench the thirst and to get refreshment. It is quite safe, so it is used easily by the people of all ages. Sugar cane juice is very useful in summer season and used as cold drink and gives good taste. The role of packaging is to protect and preserve the product from producer to the end user. It also performs a marketing role in promoting the brand positioning through package shape, material or decoration, which must also provide identification and selected information. As a whole this is one of the best items now days, which has very good market demand. There is a good scope for new entrants to enter into this field.
Plant capacity: Mango Juice 3600 KLs., Orange Juice 3600 KLs,Litchi Juice 3600 KLs,Sugarcane Juice 720 KLs Per Annum Plant & machinery: 275 Lakhs
Working capital: -T.C.I: Cost of Project : 726 Lakhs
Return: 43.00%Break even: 52.00%
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CANNED CARROT JUICE & BOTTLE GOURD/LONG MELON (LAUKI KA JUICE) IN ASEPTIC PACKAGING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

The juice of fresh vegetables is the richest available food sources of vitamins, minerals & enzymes. Usually we just cannot eat enough raw vegetables in a day to nourish our body properly. It is especially true today; we need extra nutrients to help our body detoxify a large amount of environmental toxins. Sometimes we probably cannot find the time to drink their nutritional equivalent in a delicious, nutrient-rich glass of juice. That is why juicing is such an important addition to a busy life style. Vegetable juices are attracting more attention due to the nutritional & phytochemical value of many vegetables. Tomato juice & blends based on tomato have long been popular and account for over 90% of the non-vegetable juice trade. Most vegetables are not particularly high in sugars and tomato excepted are low in acids, resulting in PH values generally over 4.5 consequently, the juices are more subject to microbial spoilage and require either PH reduction, thus changing the vegetable character, or more stringent process to eliminate potentially dangerous microbes. There are a number of units involved in converting whole fruits to the desired juices, puree or pulp. Vegetable handling depends upon the process design. In some circumstances, cleaning, sorting and inspection precede in plant storage or the operations can be repeated immediately prior to juicing. Due to health consciousness in todays generation, the demand of fruits and vegetable juices are increasing day by day. Among the fruit juice beverages are fruit juices (Pepsi's Tropicana), nectars (Dabur's Real) and fruit drinks (Frooti and Slice). All these are real, reconstituted from fruit pulps or concentrates. The leading fruit juice brands include Real, Onjus, Tropicana, Frooti, Jumpin. The fruit drinks are mainly based on oranges, mangoes, pineapples, grapes, apples, guava and tomato. They only differ in pulp content: the juices have over 85%, nectars (20% to 85%) and fruit drinks (less than 20%). The branded fruit juices market inclusive of nectars is placed at about Rs 10 bn. The pure fruit juices are the preferred drink among the fruit drinks. This segment is growing at around 10% annually. The market for fruit juices is expected to grow to Rs. 7.50 bn by end 2009-10 from nearly Rs. 4.75 bn presently. So there is very good domestic as well as export market for vegetable juices. New entrepreneurs can well venture in to this field. Few Indian Major players are as under: Atash Industries (India) Ltd. Compact International Ltd. Devyani Beverages Ltd. Dharampal Satyapal Ltd. Duke & Sons Ltd. Enkay Texofood Inds. Ltd. Foods & Inns Ltd. Godrej Hershey Ltd. Keventer Agro Ltd. Mohan Meakin Ltd. Mother Dairy Fruit & Vegetables Pvt. Ltd. Nadukkara Agro Processing Co. Ltd. Oudh Sugar Mills Ltd. Ruchi Soya Inds. Ltd. Sakthi Beverages Ltd. Seabuckthorn Indage Ltd. Surya Fresh Foods Ltd. Tropicana Beverages Co.
Plant capacity: 12000 Bottles/DayPlant & machinery: 129 Lakhs
Working capital: -T.C.I: 484 Lakhs
Return: 52.00%Break even: 33.00%
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GOOD FUTURE PROSPECTS FOR SUGARCANE JUICE IN ASEPTIC PACKAGING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Sugarcane juice is a natural beverage that is delicious and cheap. Sugarcane has been satisfying thirsty palates for centuries together. It's not a drink of the elite class, which is why it's an 'all people's drink'. Freshly extracted sugarcane juice is a very popular drink in India and is available at most small street stalls, often sold alongside other popular beverages. The major problem encountered is the lack of hygiene during crushing operation resulting in the contamination of the juice with a heavy load of micro-organisms which arises due to improper cleaning of the sugarcanes and handling of the finished product. Presently, the juice is being extracted using hand or power operated crusher which cannot be stored for a couple of hours due to its fast deteriorating quality. Sugarcane juice is quite nutritious as it contains natural sugars, minerals like iron, magnesium, phosphorous, calcium and organic acids e.g. malic acid, succinic acid, acotinic acid, amino acid, protein, starch, gums, waxes, non-sugar phosphatides, thus imparts health benefits to the consumers. Sugarcane contains 18-20% solids. The juice produced is served under very unhygienic conditions and hygiene conscious public does not opt for sugarcane juice. Hygienically produced and packaged sugar cane juice could find use as other soft drinks and has good potential market as the juice is nutritious. The sugarcane juice preserved and packed in aseptic packing and bottle has a good storage life and is available during off-season also. The juice is available in many flavors including classic plain, mint, ginger, lemonade, pepper, sweet & salt etc. Sugarcane juice is a high-energy drink that is natural, sweet and is a healthy alternative to refined sugar added drinks. It quickly replaces lost energy in the most arduous of circumstances. It is a flavorful drink on its own and also popular with a twist of lemon and can be mixed with any other juice to produce cocktails high in carbohydrate and vitamins. In India, sugarcane is the primary raw material required for production of sugar. Sugarcane, a very long duration crop, is planted during January-February and July-August period in south India, while during February-March and October-November period in north India. The crop is harvested during October-September. During the period 2000 to 2009, the average yield of sugarcane came down from 70 MT per hectare to 60 MT per hectare. In Tamil Nadu, average production is 135 MT per hectare, whereas in Madhya Pradesh it is less than 40 MT per hectare. Sugarcane production is expected to increase by 10 % to over 300 million tonnes in the 2010-11 crop years. This is on account of improved cane acreage and better yield. Meanwhile, in the 2009-10 crop years, sugarcane production stood at 274 million tonnes. Sugarcane is planted round the year and the crop is harvested during October-September. Sugarcane output, however, would be more than 300 million tonnes in 2010-11 crop years. Moreover, new varieties of sugarcane are promising yield raises to 65 tonne per hectare from 55 tonne per hectare in India's top 2 cane growing states namely Uttar Pradesh and Maharashtra. If the monsoon rains are normal, India's sugar output may increase to 24-25 million tonnes in 2010-11 crop years according to Managing Director Vinay Kumar of National Federation of Cooperative Sugar Factories (NFCSF). The market for branded fruit-based drinks (Maaza, Frooti, Slice and others), nectar drinks (Real and Tropicana) and others is placed at Rs 8 billion. Of this Rs 6 billion is the market for fruit-based drinks and nearly Rs 2 billion is for fruit nectars. Besides, there is a large segment of kiosk vendors, especially in the urban areas, whose size is estimated at between Rs 8 and Rs 10 billion. The overall market for fruit juices of all types would thus be around Rs 18 billion. Aseptic packaging systems have fundamentally changed the handling of sensitive liquid foods. Distribution and storage no longer require refrigeration, with the result that the shelf life of the package contents is considerably extended. The need for aseptic packaging is rapidly increasing and the system has proved to be invaluable in the distribution of milk and other products. Aseptic package has not only to protect the product but also to maintain the quality of the product. Aseptic packaging systems have played a vital role in providing people all over the world with essential nourishment. Fresh sugarcane juice packed under hygienic conditions is available on the shelf. The concept of sugarcane juice in aseptic packing is not new worldwide, but in India, a very few players are there. Thus, there is a good scope and good market potential in this field. Any new entrepreneur should venture in this sector.
Plant capacity: -Plant & machinery: --
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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ASEPTIC PAPER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Aseptic packaging systems have fundamentally changed the handling of sensitive liquid foods. Distribution and storage no longer require refrigeration, with the result that the shelf life of the package contents is considerably extended. The need for aseptic packaging is rapidly increasing and the system has proved to be invaluable in the distribution of milk and other products. Today, two thirds of Tetra Pak packages are aseptic. Aseptic packaging systems have played a vital role in providing people all over the world with essential nourishment. Aseptic packaging can be defined as the filling of a commercially sterile product into a sterile container under aseptic conditions and hermetically sealing the containers so that reinfection is prevented. This results in a product, which is shelf-stable at ambient conditions. The term “aseptic” is derived from the Greek word septicos which means the absence of putrefactive micro-organisms. Aseptic paper comprises of liquid paper board (type of paper) and four or five layers of low-density polyethylene and one thin layer of aluminum foil. The structure of aseptic paper is made by extrusion and laminating machines that combine the paper with the other layers of plastic and aluminium foil. Generally, liquid paper board represents 75% of the total weight of the package. Aluminium foil accounts for 5% of the total weight and polyethylene layer accounts for 20% of the total weight. In practice, generally there are two specific fields of application of Aseptic packaging technology: Packaging of pre-sterilized and sterile products. Examples are milk and dairy products, puddings, desserts, fruit and vegetable juices, soups, sauces, and products with particulates. The second is packaging of non-sterile product to avoid infection by micro-organisms. Examples of this application include fermented dairy products like yoghurt. The demand for aseptic liquid foods is growing, especially in Asia and in Eastern Europe and South America. The fastest growth rate in the emerging markets is particularly China. Aseptic packaging technology will be oriented to high-tech integration, high reliability and high speed and extend its applications to a diversity of industrial sectors. On the other hand, as an important approach to achieve technology advancement in the beverage industry, aseptic cold filling technology will see a rapid growth. The demand is increasing for new aseptic fillers of bottles, paper, and plastic for added value dairy products, both ambient and chilled. Lower total costs of operation and increased system flexibility are the main benefits of aseptic packaging to filling companies. The most rapidly growing application is for plastic pouches and continued growth of around 15% per year is forecast upto 2013 for plastic pouches. Much of this growth will be in China, although there will be an increased use of the pack type in other developing markets. The average annual growth rate (AAGR) for aseptic packaging in the coming year 2013 in packs will be around 5.9% per annum. The leading producers of aseptic paper are Tetrapak, followed by SIG Combibloc and Elopak. The market structure is highly concentrated with the above three organizations (Tetrapak, Combibloc and Elopak). These three units account for almost all liquid carton packaging board demand in the European Economic Association (EEA). Thus aseptic packaging is very well accepted in food service applications worldwide as a safe and high-quality packaging option.
Plant capacity: ---Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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ASEPTIC PACKAGING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

THE term aseptic implies the absence or exclusion of any unwanted organisms from the product, package or other specified areas, while the term hermetic (strictly air tight ) is used to indicate suitable mechanical properties to exclude the entrance of microorganisms into a package and gas or water vapor into or from the package. Aseptic packaging thus can be defined as filling of commercially sterile product into sterile containers under aseptic conditions and sealing of the containers so that the re-infection is prevented, i.e. so that they are hermetically sealed. An aseptic package has been sterilized prior to filling with UHT (Ultra High Temperature) treated food, resulting in a product which is shelf stable for over 6 months. Sterility of the product food is achieved with a flash-heating process (temperature between 195° and 295°F (91° to 146°C)), which retains more nutrients and uses less energy than conventional sterilization techniques such as retort or hot-fill canning. There are two specific fields of application of aseptic packaging (a)Packaging of pre-sterilized and sterile products: e.g.: Milk and Dairy products, puddings, desserts, fruit and vegetable j juices, soups, sauces and (b)Packaging of non sterile product to avoid infection by microorganisms: e.g.: Fresh products such as fermented dairy products like yoghurt. Sterility is achieved with a flash-heating process (temperature between 195° and 295°F (91° to 146°C)), which retains more nutrients and uses less energy than conventional sterilization techniques such as retort or hot-fill canning. Uses and Applications Aseptic packaging enables containers to be used that are unsuitable for in-package sterilization; the advantage of high-temperature-short-time sterilization processes which are thermally efficient generally give rise to product of superior quality compared to those processed at lower temperatures longer times; It extends the shelf life of products at normal temperatures by packaging them aseptically. The aseptic packaging system must be capable of filling the product produced by the HTST or UHT system in an aseptic manner and sealing the container hermetically so that sterility is maintained throughout the handling and distribution processes. Any aseptic packaging system should be however capable of meeting following four criteria. The type of packaging material used is influenced by the nature of the product, the cost of both the product and the package and the preferences of the consumer. The most widespread consumer package for aseptic products is the paper-based carton, which is used for many dairy products, fruit juices and other beverages. In addition to retail or consumer aseptic products, bulk-packaging systems are in use for products, which are then further processed and/or repacked into consumer-sized packs. Market Survey In terms of volume Europe and Asia are the largest aseptic packaging market. The fastest growth rate is seen in Asian market at the annual growth rate of 12%. The demand driving factors for the growth of Asian market are emerging markets of India and China. South American countries like Brazil are also triggering demand especially in beverage and processed food sector. Among the aseptically packed products milk accounts for major market share of 42% followed by beverages with 38%. The remaining minor portion is made up by other dairy products. The demand for aseptic packaging in food products is rising due to changing lifestyles and conveniences provided aseptically packed food. Aseptic packaging has seen and will continue to see more number of opportunities in North American market especially in the dairy and processed foods categories. The major drivers for aseptic packaging are increasing demand for packaged food, changes in food manufacturing industry, more emphasis on product safety. Growing population, emerging middle class, changing food habits are other factors driving demand for aseptic packaging. Expanding liquid food and dairy beverage applications and increasing consumption of ready-to-eat food are creating demand for aseptic food.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Sugarcane Juice Extraction and Packaging in Aseptic packaging - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Sugar cane is a C4 plant with a high rate of photosynthesis (its rate lies around 150 to 200% above the average for other plants). It is a perennial crop with a high self tolerance. Sugarcane juice is a popular refreshing drink in many parts of World. Often sugarcane juice is used as a remedy for jaundice in folk medicine. Aseptic packaging can be defined as the filling of a commercially sterile product into a sterile container under aseptic conditions and hermetically sealing the containers so that reinfection is prevented. This results in a product, which is shelf stable at ambient conditions. Aseptic packaging technology is fundamentally different from that of conventional food processing by canning. ? Benefits The sugar cane juice has several health benefits and medicinal properties most of which remains unknown to the masses. It strengthens the stomach, kidneys, heart, eyes, and brain and sex organs. It can be used in the treatment of fevers. In fever related diseases, where there is great protein loss, sugar cane juice supplements the body with necessary protein and food elements. Sugarcane juice has no simple sugar. It can be cherished by diabetics without any concern. It is excellent for digestion. Sugar cane juice is a mild laxative too due to its high potassium content. It is a rich source of iron and calcium also. Sugar cane juice is alkaline in nature. It helps the body in fighting off cancer. Sugar cane juice is especially effective in prostate and breast cancer and helps to put the patient on the path of recovery. Sugar cane juice is excellent in treating urinary related diseases. Uses & Applications The juice from sugarcane is known as a high energy drink, with essential nutrients that benefit the body in different ways such as: Sugarcane juice is a great preventive and healing source for sore throat, cold and flu. It has a low glycemic index which keeps the body healthy. It hydrates the body quickly when exposed to prolong heat and physical activity. They are excellent substitutes for aerated drinks and cola. It refreshes and energizes the body instantly as it is rich in carbohydrates. Sugarcane strengthens the stomach, kidneys, heart, eyes brain and sex organs. In febrile disorders which causes fever where there is a great amount of protein loss, liberal intake of sugarcane juice provides the body with necessary protein and other food elements. It is valuable in during maturation due to high acidity, genorrhoea, enlarged prostate, cyctitis and nepthritis & For better results, it should be mixed with lime juice, ginger juice and coconut water. Market Survey Sugarcane as a cash crop remains to be the major contributor to Indian economy and employment generation for rural youth in the country. Sugar Industry contributes about 2500 crore rupees as tax to both central and state governments. Sugar Cane Juice Factory is one of the best industries for getting foreign earning in the short run. Basically sugar cane factory is a cottage industry but now it is turning in to big industry. Because of its properties & facilities, it is now gaining more and more interest of the world wide. The demand of sugar cane juice is increasing worldwide. So, to meet the demand of foreign market, exporting firms are producing more sugar cane juice in new packets and bottles. Aseptic processing has been a boon to the food & fruit processing industry, enabling both growth and innovation. Food industry operators face shorter menu development cycles as they juggle labour supply, increased costs, regulatory requirements and new competitors. So they turn to aseptically packaged food products to resolve a number of pressing issues. More over the demand is increasing day by day.
Plant capacity: 45000 Ltrs/dayPlant & machinery: Rs.168 Lakhs
Working capital: -T.C.I: Rs.2320 Lakhs
Return: 1.00%Break even: N/A
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Fruit Juice (in Aseptic Packaging)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Consumers always prefer food material free from any chemical preservative or additive. This is especially true in case of food products like fruit juice which are expected to be additive free and close to natural characteristics. From a limited survey in the local market, it was observed that many additives including preservatives and colour being used. These additives many times would mar the natural quality of juice mainly the taste and appearance. This observation prompted to develop a process in which use of any additive was completely eliminated, while at the same time retaining the colour and other attributes in their original form to the maximum possible extent. Fruit juices/drinks are recommended by physicians and taken to quence thirst and convey nourishment to the blood. Moreover a glass of fruit juice is an excellent way starts the morning meal with people of all ages. Food by its nature starts getting spoiled the moment it is prepared. Food preservation enables us to make use of prepared food to be used, at a later date. Each culture preserves their local food sources using the same basis principles and methods of food preservation. Tetra Pak aseptic cartons are made of three basic materials that together result in a very efficient, safe and light-weight package. Each material provides a specific function. Fruit Juice with aseptic packaging have a great demand and supply serving a large group of customers including people of all ages. Thus, Fruit Juice with aseptic packaging is a good project for entrepreneurs to invest.
Plant capacity: 3333333 Cases/AnnumPlant & machinery: Rs. 162 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1919 Lakhs
Return: 28.00%Break even: 51.00%
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