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ELECTRICAL CONTROL PANEL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Electrical control panel is a flat, often vertical, area where control or monitoring instruments are displayed. Any complex piece of machinery requires a user interface to enable the user to monitor its operations, check for efficient functioning, and intervene when required. Machines overheat, slow down, speed up or generally vary in their performance based on numerous factors such as fatigue, weather conditions, and the wear and tear of components and parts. They are found in places such as nuclear power plants, ships, aircraft and mainframe computers. The range of electric panels is used for industrial purposes, generator panel building or apartment construction organization purpose and costume built designs. These control panels are designed for specific applications and are available in many different configurations. Like standard control panels, custom products are used to receive inputs, trigger outputs, and monitor systems and information. Examples include access control panels; electrical control panels, motor control panels, and pump control panels. Typically, these specialized control panels can be electronic, hydraulic, or pneumatic (air) with buttons, touch screen, knobs, or other analog or digital inputs. In electrical machines, example like generators, these varying changes constitute an electrical signal. These signals can be intelligently processed to control the performance of the machine. A lot of machines in urban environments (such as signal lights and automatic doors) are completely self-managed due to such controllers. They have sensors that can detect changes in physical attributes like heat and speed and generate signals accordingly. Various equipments have similar sensors to detect changes in all kinds of various parameters. These can be used to control the equipment through a control panel. There are many types of control panel such as Motor Control Centers, Power Distribution Panels, APFC Panels, Auto Mains Failure panels, Automation Panels, Pneumatic Control Panels, etc. Electric equipment industry contributes over 2 per cent of GDP, which is projected to increase to about 12% in 2015 according to a study by Frost & Sullivan. During the period, consumption of electrical equipment is estimated to increase from over USD 28 billion now to USD 363 billion, growing at a CAGR of about 30%. It is also expected that during 2010-2015, the Indian equipment manufacturing will grow at 5.5 times the growth rate of global electronic equipment production. In the electrical industrial equipment sub-sector, there are more than 75 companies in production producing switchgears, control panels and other industrial power distribution equipments/devices. Major players in electrical equipment segment are ABB, BHEL, BHEL Power Solutions, Havells India, Kirloskar Electric, Crompton Greaves and Suzlon Energy. With some fast moves at launching fast track projects to augment power supplies, the Indian industry needs to improve its competitiveness. The Indian market is growing and multinationals with newer technologies are now more active. It is expected that the Indian equipment manufacturing will grow at around 5-6 times the growth rate of global electronic equipment production. So, there is a good scope and bright future in this sub-sector.
Plant capacity: 3000 Nos./Annum, 1000 Amp, Size 10 X 6 X 2.5 Feet Plant & machinery: 149 Lakhs
Working capital: -T.C.I: 1549 Lakhs
Return: 49.00%Break even: 28.00%
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Solar Panel

A solar panel is a collection of solar cells. Lots of small solar cells spread over a large area can work together to provide enough power to be useful. The more light that hits a cell the more electricity it produces, so spacecraft are usually designed with solar panels that can always be pointed at the Sun even as the rest of the body of the spacecraft moves around, much as a tank turret can be aimed independently of where the tank is going. Solar panel refers either to a photovoltaic module, a solar thermal energy panel, or to a set of solar photovoltaic (PV) modules electrically connected and mounted on a supporting structure. A PV module is a packaged, connected assembly of solar cells. Solar panels can be used as a component of a larger photovoltaic system to generate and supply electricity in commercial and residential applications. Uses Assemblies of photovoltaic cells are used to make solar modules which generate electrical power from sunlight, as distinguished from a "solar thermal module" or "solar hot water panel." The electrical energy generated from solar modules, colloquially referred to as solar power, is an example of solar energy. The PV MARKET has been on an upward trend for years now. The market is expected to continue to grow until 2050. The demand far outstrips supply and there is a huge gap to be filled. In India, there is about 1.4 GW of module manufacturing capacity and this is expected to increase in the future since the solar PV segment is one part of the entire value chain where the barriers to entry is relatively low. Thus, as an entrepreneur, solar module production offers an exciting opportunity to you. Few Indian Major Players are as under • Central Electronics Ltd. • Environ Energy-Tech Services Ltd. • Epic Energy Ltd. • Euro Multivision Ltd. • H B L Power Systems Ltd. • Helios Photo Voltaic Ltd. • I T I Ltd. • Indosolar Ltd. • J S W Green Energy Ltd. • Jupiter Solar Power Ltd. • N E P C India Ltd. • P L G Power Ltd. • Pentafour Solec Technology Ltd. • Photon Energy Systems Ltd. • Rajasthan Electronics & Instruments Ltd. • Reliance Industries Ltd. • Renewable Energy Systems Ltd. • Res Photovoltaics Ltd. • Shurjo Energy Pvt. Ltd. • Surana Ventures Ltd. • Tata Power Solar Systems Ltd. • Titan Energy Systems Ltd. • Udhaya Semiconductors Ltd. • Ujaas Energy Ltd. • Usha (India) Ltd. • Websol Energy System Ltd. • X L Energy Ltd.
Plant capacity: Solar Panel 5MW/AnnumPlant & machinery: Rs 109 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 450 Lakhs
Return: 25.00%Break even: 62.00%
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SOLAR PANEL- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Solar Panels are in general Silicon made Rectangular Shaped Glass Covered Products which Produce Electricity when exposed to the Sun. These Panels produce Direct Current (DC) Electricity which has to be converted by a Solar Invertr to Alternating Current (AC) Electricity to be used by Consumers. . Solar Panel produced Electricity usually costs between Rs 15-18 /KwH (much higher than the Rs 3-6/unit paid normally) which makes it uneconomical except in special cases like off grid applications. Replacing expensive Diesel powered Telecom Towers with Solar Panels is also an option. Sharply falling Solar Panel costs should make it competitive with your electricity in 2-3 years. In places like Italy, Solar Electricity is already competitive due to high prices of electricity. Conversion of light energy in electrical energy is based on a phenomenon called photovoltaic effect. Silicon is the most widely used semiconductor material for constructing photovoltaic cell. When semiconductor materials are exposed to light, the some of the photons of light ray are absorbed by the semiconductor crystal which causes significant number of free electrons in the crystal. This is the basic reason of producing electricity due to photovoltaic effect. The heart of the solar energy generation system is the Solar cell. It consists of three major elements, namely:- the semiconductor material, junction formed within the semiconductor, the contacts on the front and back of the cell that allow the current to flow to the external circuit. Uses and Application of photovoltaic are in agriculture, industry, telecommunication and public services. Solar power is attractive because it is abundant and offers a solution to fossil fuel emissions and global climate change. Earth receives solar energy at the rate of approximately 1,73,000 TW. In terms of all renewable energy, currently India is ranked fifth in the world with 15,691.4 MW grid-connected and 367.9 MW off-grid renewable energy based power capacity. India is among top 5 destinations worldwide for solar energy development as per Ernst & Young’s renewable energy attractiveness index. As a whole there is a good scope for entrepreneurs for investment.
Plant capacity: Solar PV Module (240 watt) : 350 Nos/day (25 MW)Plant & machinery: Rs 278 Lakhs
Working capital: -T.C.I: Cost of project: Rs 852 Lakhs
Return: 29.00%Break even: 58.00%
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Solar Panel Assembling & Solar Power Inverter On Grid, Off Grid with Solar Pump Controller

A solar cell, sometimes called a photovoltaic cell, is a device that converts light energy into electrical energy. Solar panels generate free power from the sun by converting sunlight to electricity with no moving parts, zero emissions, and no maintenance. The solar panel, the first component of a electric solar power system, is a collection of individual silicon cells that generate electricity from sunlight. Multiple solar panels can be wired in parallel to increase current capacity (more power) and wired in series to increase voltage for 24, 48, or even higher voltage systems. India has a huge potential for solar power generation that can lead to a large-scale deployment of solar energy, if harnessed effectively. Indian Government is adopting constructive steps towards implementing large-scale solar power projects and is poised to position itself as one of the world’s major solar producer. Through various incentives schemes, the government is trying to create demand and boost investments in the sector. India's power sector has a total installed capacity of approximately 1,46,753 Megawatt (MW) of which 54% is coal-based, 25% hydro, 8% is renewable’s and the balance is the gas and nuclear-based. Power shortages are estimated at about 11% of total energy and 15% of peak capacity requirements which is likely to increase in the coming years. Around 293 global and domestic companies have committed to generate 266 GW of solar, wind, mini-hydel and biomass-based power in India over the next 5–10 years. The initiative would entail an investment of about US$ 310–350 billion. Thus, due to demand it is a good project for entrepreneurs to invest Few Indian Major Players are as under • Admire Energy Solutions Pvt. Ltd. • Bharat Electronics Ltd. • Bharat Heavy Electricals Ltd. • Central Electronics Ltd. • Clique Developments Ltd. • Epic Energy Ltd. • J S W Green Energy Ltd. • Jaguar International Ltd. • K S K Surya Photovoltaic Venture Ltd. • Minda Nexgen Tech Ltd.
Plant capacity: Poly Crystaline Solar PV Modules (10, 20, 50,100 & 300 Watt): 74,00,000 Nos per annum Solar Inverters (Grid Tie String Inverters 1, 10, 30, 50 & 60 KVA) & (Solar Hydrid Inverters 1, 30, 60, 100 & 120 KVA: 7200 Nos per annum Solar Pump ControllerPlant & machinery: 2162.88 lakhs
Working capital: -T.C.I: Cost of Project: Rs. 21918
Return: 36.00%Break even: 31.00%
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Solar Panel Assembling & Solar Power Inverter on Grid, Off Grid WithSolar Pump Controller - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

A solar cell, sometimes called a photovoltaic cell, is a device that converts light energy into electrical energy.Solar panels generate free power from the sun by converting sunlight to electricity with no moving parts, zero emissions, and no maintenance. Multiple solar panels can be wired in parallel to increase current capacity (more power) and wired in series to increase voltage for 24, 48, or even higher voltage systems. India has a huge potential for solar power generation that can lead to a large-scale deployment of solar energy, if harnessed effectively. Indian Government is adopting constructive steps towards implementing large-scale solar power projects and is poised to position itself as one of the world’s major solar producer. India's power sector has a total installed capacity of approximately 1,46,753 Megawatt (MW) of which 54% is coal-based, 25% hydro, 8% is renewable’s and the balance is the gas and nuclear-based. Power shortages are estimated at about 11% of total energy and 15% of peak capacity requirements which is likely to increase in the coming years. Around 293 global and domestic companies have committed to generate 266 GW of solar, wind, mini-hydel and biomass-based power in India over the next 5–10 years. The initiative would entail an investment of about US$ 310–350 billion.Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Admire Energy Solutions Pvt. Ltd. • Bharat Electronics Ltd. • Bharat Heavy Electricals Ltd. • Central Electronics Ltd. • Clique Developments Ltd. • Epic Energy Ltd. • J S W Green Energy Ltd. • Jaguar International Ltd. • K S K Surya Photovoltaic Venture Ltd. • MindaNexgen Tech Ltd.
Plant capacity: Poly Crystaline Solar PV Modules Cap10 Watt: 1,200,000 Nos/Annum Poly Crystaline Solar PV Module Cap. 20 Watt: 600,000 Nos/Annum Poly Crystaline Solar PV Module Cap. 50 Watt:240,000Nos/Annum Poly Crystaline Solar PV Module Cap. 100 Watt: 150,000Nos/AnnumPlant & machinery: Rs 1225 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1674 lakhs
Return: 26.00%Break even: 56.00%
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Solar Panel & Electronic Toys

A solar panel is a collection of solar cells. Lots of small solar cells spread over a large area can work together to provide enough power to be useful. The more light that hits a cell the more electricity it producesSolar panel refers either to a photovoltaic module, a solar thermal energy panel, or to a set of solar photovoltaic (PV) modules electrically connected and mounted on a supporting structure. A PV module is a packaged, connected assembly of solar cells. Solar panels can be used as a component of a larger photovoltaic system to generate and supply electricity in commercial and residential applications.A single solar module can produce only a limited amount of power most installations contain multiple modules. A photovoltaic system typically includes a panel or an array of solar modules, an inverter, and sometimes a battery and/or solar tracker and interconnection wiring. The PV MARKET has been upward trend for years now. The market is expected to continue to grow until 20. The JNNSM (Jawaharlal Nehru National Solar Mission) target of 20 GW of installation by 2022 and also proactive policies from states like Gujarat are the key drivers for the growth of the solar sector in India. Globally, China dominates the cell and module production and has about 50% MARKET share. In terms of installations, Germany leads the world with close to 50% of installations world over. In India, there is about 1.4 GW of module manufacturing capacity and this is expected to increase in the future since the solar PV segment is one part of the entire value chain where the barriers to entry is relatively low. As a whole entrepreneurs it is your best investment. Few Indian major players are as under • Euro Multivision Ltd. • H H V Solar Technologies Ltd. • Hydragen Infrastructures Pvt. Ltd. • Lanco Solar Pvt. Ltd. • LaxmiAgroenergy Pvt. Ltd.
Plant capacity: SOLAR PANEL:25,000Units/annumELECTRONIC TOYS:1,500,000 Units/annumPlant & machinery: 498 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1348 lakhs
Return: 29.00%Break even: 50.00%
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Solar Panel

A solar panel is a collection of solar cells. Lots of small solar cells spread over a large area can work together to provide enough power to be useful. The more light that hits a cell the more electricity it produces Solar panels can be used as a component of a larger photovoltaic system to generate and supply electricity in commercial and residential applications. Each module is rated by its DC output power under standard test conditions (STC), and typically ranges from 100 to 320 watts. The efficiency of a module determines the area of a module given the same rated output - an 8% efficient 230 watt module will have twice the area of a 16% efficient 230 watt module. The PV MARKET has been on an upward trend for years now. The market is expected to continue to grow until 2050. The Jawaharlal Nehru National Solar Mission in 2010, India is poised for a big take off in the installation of solar energy. The JNNSM target of 20 GW of installation by 2022 and also proactive policies from states like Gujarat are the key drivers for the growth of the solar sector in India. Globally, China dominates the cell and module production and has about 50% MARKET share. In terms of installations, Germany leads the world with close to 50% of installations world over. In India, there is about 1.4 GW of module manufacturing capacity and this is expected to increase in the future since the solar PV segment is one part of the entire value chain where the barriers to entry is relatively low.India has a separate ministry calledMinistry of New andEnergy, with the motto of reaching parity for solar power by 2022. As a whole you can invest in this project without risk and earn profit. Few Indian major players are as under • Euro Multivision Ltd. • H H V Solar Technologies Ltd. • Hydragen Infrastructures Pvt. Ltd. • Lanco Solar Pvt. Ltd. • LaxmiAgroenergy Pvt. Ltd. • Moser Baer Solar Ltd.
Plant capacity: 25,000 KW/annumPlant & machinery: 449 lakhs
Working capital: -T.C.I: Cost of Project 1126 lakhs
Return: 29.00%Break even: 47.00%
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Control Panels (Cabinet)

The control panels are enclosures fabricated out of sheet metal which can be open, semi enclosed or totally enclosed type. They direct and control electric power to equipment and appliances. A control panel is a flat, often vertical, area where control or monitoring instruments are displayed or it is an enclosed unit that is the part of a system that users can access, as the control panel of a security system (also called control unit). The electrical control panel has always been a major component in civil and industrial electrical systems. Global switchgear and control gear (panel), and capacitor markets are expected to grow at CAGRs of 6.1% (2014-19). In value terms from ~$42 billion in 2015 to ~$54 billion in 2019. Indian switchgear and control panel market size is approx $4.4 Billion (2017) and projected to reach $8.2 Billion by 2022. The global distribution boards market is estimated to record a market size of USD 4.33 Billion in 2016, and is projected to grow at a CAGR of 6.4% from 2016 to 2021, to reach USD 5.91 Billion by 2021. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • Aartech Solonics Ltd. • Annanya Interface & Controls Pvt. Ltd. • Bonfiglioli Renewable Power Conversion India Pvt. Ltd. • C G-Ziv Power Automation Solutions Ltd. • Eimco Elecon Electricals Ltd. • H B Electro Control Pvt. Ltd. • Impression Automation & Robotics Pvt. Ltd.
Plant capacity: Control Panels (Cabinet): 40MT/DayPlant & machinery: Rs 163 lakhs
Working capital: -T.C.I: Cost of Project: Rs 499 lakhs
Return: 28.00%Break even: 68.00%
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Discontinuous Sandwich Panel

A sandwich panel is any structure made of three layers: a low-density core and a thin skin-layer bonded to each side. Sandwich panels are used in applications where a combination of high structural rigidity and low weight is required. SIP is a sandwich structured composite, consisting of an insulating layer of rigid core sandwiched between two layers of structural board, used as a building material. A structural insulated panel, or structural insulating panel, (SIP), is a form of sandwich panel used in the construction industry. The board can be sheet metal, plywood, cement, magnesium oxide board (MgO) or oriented strand board (OSB) and the core either expanded polystyrene foam (EPS), extruded polystyrene foam (XPS), polyisocyanurate foam, polyurethane foam or composite honeycomb (HSC). Sandwich panels in India have been showing strong growth mainly in telecom shelters, cold chain and industrial buildings. Hunts man is a leading supplier of polyure thane (PU) chemicals to sandwich panel manufacturers across the world. In this paper, we would like to share our experience gained in Europe for sandwich panel applications. In the Europe, Africa, Middle East (EAME) region, the market for polyure thane- cored sandwich panels has been growing rapidly over the last years and is currently estimated to be 130 million per annum. The majority of these panels are produced on laminators while the discontinuous press technique is mainly used for more specialized panel designs. As a whole entrepreneur can venture in this field will be successful.
Plant capacity: Discontinuous Sandwich Panel: 1000000 Sq.mt. /AnnumPlant & machinery: Rs 7081 lakhs
Working capital: -T.C.I: Cost of Project : Rs 8431 lakhs
Return: 27.00%Break even: 37.00%
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Discontinuous Sandwich Panel

A sandwich panel is any structure made of three layers: a low-density core and a thin skin-layer bonded to each side. Sandwich panels are used in applications where a combination of high structural rigidity and low weight is required. SIP is a sandwich structured composite, consisting of an insulating layer of rigid core sandwiched between two layers of structural board, used as a building material. The board can be sheet metal, plywood, cement, magnesium oxide board (MgO) or oriented strand board (OSB) and the core either expanded polystyrene foam (EPS), extruded polystyrene foam (XPS), polyisocyanurate foam, polyurethane foam or composite honeycomb (HSC). The market for Sandwich Panel is developing at an excellent pace. The APAC region dominates the market considerably with its fast growing market trajectory worldwide. It will expand at an admirable CAGR over the forecast period. The region will also probably show rapid industrial growth due to increased level of investments in the regions of China and India, where the construction sector is growing. This has further widened the scope of sandwich panels market in the region. North America is expected to grow rapidly by 2021. Europe and Rest of the World are also estimated to grow at CAGR of an outstanding level from 2016 to 2021. This facilitates the development of new technologies and ensures a high quality product.
Plant capacity: 1000000 Sq.mt./AnnumPlant & machinery: 70 Crore
Working capital: -T.C.I: Cost of Project: Rs 84 Crore
Return: 27.00%Break even: 37.00%
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