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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

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METHYL METHACRYLATE (MONOMER) FROM ACRYLIC SCRAP - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Methyl methacrylate, is known for its excellent transparency and weather ability, as well as its easy recyclability. The acrylic has attracted a great deal of attention for environmental considerations. Methyl methacrylate is key monomer for acrylic resins, coating materials, and polymers that meet the fast rising demand for light guide panels in LCD assemblies. It is produced by direct oxidative esterification, which is a revolutionary process technology. The persistence of methyl methacrylate in the atmosphere is short, and the chemical is not considered to contribute directly to depletion of the ozone layer. Methyl methacrylate is not expected to bioconcentrate in the environment, and inhalation from air is likely the primary route of human exposure. The disposal of waste plastics has become a major worldwide environmental problem. The multi-million tons of post-consumer plastic waste which are generated annually were previously dumped in land fill sites, a non-sustainable and environmentally questionable options. Methyl methacrylate is used in the manufacture of resins and plastics. It is used in the manufacture of methacrylate resins and plastics, textile auxiliaries and sizing materials. & it is also used in the impregnation of concrete to make it water repellent, and also has used in the fields of medicine and dentistry to make prosthetic devices and as a ceramic filler or cement. A growth sector has been electronic applications for PMMA where it is used in flat screen televisions and liquid crystal displays. Demand in this application has seen strong growth up to 2008 but, was expected to decline for the first time in 2009 as consumers put off purchases of flat screen TVs and Computer monitors. This industry is expanding rapidly, so, there is a good scope to enter in this field.
Plant capacity: 300000 Ltrs./AnnumPlant & machinery: 72 Lakhs
Working capital: -T.C.I: 195 Lakhs
Return: 40.00%Break even: 48.00%
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Ethylene Propylene Diene Monomer (EPDM) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Ethylene Propylene Diene Monomer (M-Class) rubber or Ethylene-propylene rubbers & elastomers (also called EPDM and EPM) continue to be one of the most widely used and fastest growing synthetic rubbers having both specialty and general-purpose applications. The E refers to Ethylene, P to Propylene, D to diene and M refers to its classification in ASTM standard D-1418. The “M” class includes rubbers having a saturated chain of the polymethylene type. The diene(s) currently used in the manufacture of EPDM rubbers are DCPD (dicyclopentadiene), ENB (ethylidene norbornene) and VNB (vinyl norbornene). The ethylene content is around 45% to 75%. The higher the ethylene content the higher the loading possibilities of the polymer, better mixing and extrusion. Peroxide curing these polymers gives a higher crosslink density compared with their amorphous counterpart. The amorphous polymers are also excellent in processing. This is very much influenced by their molecular structure. The dienes, typically comprising between 2.5 wt% up to 12 wt% of the composition serve as crosslinks when curing with sulphur and resin, with peroxide cures the diene (or third monomer) functions as a coagent, which provide resistance to unwanted tackiness, creep or flow during end use.Ethylene-propylene rubbers are valuable for their excellent resistance to heat, oxidation, ozone and weather aging due to their stable, saturated polymer backbone structure. Properly pigmented black and non-black compounds are color stable. Versatility in polymer design and performance has resulted in broad usage in automotive weather-stripping and seals, glass-run channel, radiator, garden and appliance hose, tubing, belts, electrical insulation, roofing membrane, rubber mechanical goods, plastic impact modification, thermoplastic vulcanizates and motor oil additive applications. The solution polymerization process is the most widely used and is highly versatile in making a wide range of polymers. Ethylene, propylene, and catalyst systems are polymerized in an excess of hydrocarbon solvent. Stabilizers and oils, if used, are added directly after polymerization. The solvent and unreacted monomers are then flashed off with hot water or steam, or with mechanical devolatilization. The polymer, which is in crumb form, is dried with dewatering in screens, mechanical presses or drying ovens. The crumb is formed into wrapped bales or extruded into pellets. The high viscosity, crystalline polymers are sold in loosely compacted, friable bales or as pellets. The amorphous polymers grades are typically in solid bales. Major producers and suppliers of EPDM and EPM are Bayer Polymers, Crompton Corp., Exxon-Mobil Chemical Co., DSM Elastomers, Dupont Dow Elastomers, Herdillia, JSR, Kumho Polychem, Mitsui Chemicals, Polimeri Europa, and Sumitomo Chemical Co. Wide ranges of grades are available worldwide to provide solutions to many product requirements. There are three major commercial processes, solution, slurry (suspension) and gas-phase, for manufacturing ethylene-propylene rubbers. The manufacturing systems vary with each of the several producers. There are differences in the product grade slates made by each producer and process, but all are capable of making a variety of EPDM and EPM polymers. The physical forms range from solid to friable bales, pellets and granular forms and oil blends. Ethylene-propylene elastomers are one of the most versatile, fastest growing and interesting synthetic rubber polymers with various end uses.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Ethylene Propylene Diene Monomer (EPDM) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Ethylene Propylene Diene Monomer (M Class) rubber or Ethylene propylene rubbers & elastomers (also called EPDM and EPM) continue to be one of the most widely used and fastest growing synthetic rubbers having both specialty and general purpose applications. The E refers to Ethylene, P to Propylene, D to diene and M refers to its classification in ASTM standard D 1418. The M class includes rubbers having a saturated chain of the polymethylene type. The diene(s) currently used in the manufacture of EPDM rubbers are DCPD (dicyclopentadiene), ENB (ethylidene norbornene) and VNB (vinyl norbornene). The ethylene content is around 45% to 75%. The higher the ethylene content the higher the loading possibilities of the polymer, better mixing and extrusion. Peroxide curing these polymers gives a higher crosslink density compared with their amorphous counterpart. The amorphous polymers are also excellent in processing. This is very much influenced by their molecular structure. The dienes, typically comprising between 2.5 wt% up to 12 wt% of the composition serve as crosslinks when curing with sulphur and resin, with peroxide cures the diene (or third monomer) functions as a coagent, which provide resistance to unwanted tackiness, creep or flow during end use.Ethylene propylene rubbers are valuable for their excellent resistance to heat, oxidation, ozone and weather aging due to their stable, saturated polymer backbone structure. Properly pigmented black and non-black compounds are color stable. Versatility in polymer design and performance has resulted in broad usage in automotive weather stripping and seals, glass run channel, radiator, garden and appliance hose, tubing, belts, electrical insulation, roofing membrane, rubber mechanical goods, plastic impact modification, thermoplastic vulcanizates and motor oil additive applications. The solution polymerization process is the most widely used and is highly versatile in making a wide range of polymers. Ethylene, propylene, and catalyst systems are polymerized in an excess of hydrocarbon solvent. Stabilizers and oils, if used, are added directly after polymerization. The solvent and unreacted monomers are then flashed off with hot water or steam, or with mechanical devolatilization. The polymer, which is in crumb form, is dried with dewatering in screens, mechanical presses or drying ovens. The crumb is formed into wrapped bales or extruded into pellets. The high viscosity, crystalline polymers are sold in loosely compacted, friable bales or as pellets. The amorphous polymers grades are typically in solid bales. Major producers and suppliers of EPDM and EPM are Bayer Polymers, Crompton Corp., Exxon-Mobil Chemical Co., DSM Elastomers, Dupont Dow Elastomers, Herdillia, JSR, Kumho Polychem, Mitsui Chemicals, Polimeri Europa, and Sumitomo Chemical Co. Wide ranges of grades are available worldwide to provide solutions to many product requirements. There are three major commercial processes, solution, slurry (suspension) and gas phase, for manufacturing ethylene propylene rubbers. The manufacturing systems vary with each of the several producers. There are differences in the product grade slates made by each producer and process, but all are capable of making a variety of EPDM and EPM polymers. The physical forms range from solid to friable bales, pellets and granular forms and oil blends. Ethylene propylene elastomers are one of the most versatile, fastest growing and interesting synthetic rubber polymers with various end uses.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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