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Dall Mill (Split Dalls/ Pulses for Chhilke-wali Moong, Urad, Arhar, Channa, Masoor)-Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

India has the distinction of being the world?s largest power of grain legumes (pulses), notwithstanding the production is not adequate to ensure a per capita availability of 80 grams. The area under pules has been around 20 to 24 million hectares. The production around 10 to 13 million tones and the productivity around 475 to 544 kg per hectare. The demand of the product is ever green.
Plant capacity: 100 MT/Day (Channa, Moong,Urad, Toor & Yellow Pea Dall)Plant & machinery: 82 Lakhs
Working capital: -T.C.I: Cost of Project : 502 Lakhs
Return: 65.00%Break even: 49.00%
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DALL/PULSE MILL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

The various pulses are part of the normal diet of all vegetarians and are also used frequently by non-vegetarians too. They are main sources of protein. The important dalls in the country are Channa, Moong, Urad, Moth, Tur dall and Masoor, Mater etc. The pulse is used for preparing hot dishes, sweet dishes and other varieties. Dall is a dry cereal, which is taken to fulfill the requirements of protein for a normal human being. Due to the high content of proteins pulses are mixed in other cereals food to increase the quality of protein to be injected in the body. Pulses are consumed on every continent, but import demand is driven by countries in South Asia, Middle East, North Africa and Latin America. Canada is the leading exporting country, and had 2.7 mt. of exports in 2000, or 32% of the worlds 8.5 mt. trade. India is the leading import market for food pulses, while Spains main import is feed peas. It will be profitable for the new entrants to invest in this project.
Plant capacity: 5 MT / DayPlant & machinery: 11 Lakhs
Working capital: -T.C.I: 147 Lakhs
Return: 47.00%Break even: 31.00%
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DAL MILL (Pulses)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

The various pulses are part of the normal diet of all vegetarians and are also used frequently by non-vegetarians too. They are the main sources of protein. The pulses are used for preparing hot dishes, sweet dishes and other varieties. Pulses are the most common diet part of Indian families. Cleanly removing the peels and splitting the pulse grains in facts two pieces is the most desired form of dal to be cooked for the families. Dal is dry cereal, which is taken to fulfill the requirements of protein for a normal human being. The inner portion of the dal is rich in protein, vitamins and after cooking supplies the necessary nutrients. Due to the high content of proteins pulses are mixed in other cereal foods to increase the quality of proteins to be injected in the body. Pulses are the edible dry seeds of legumibous plants. The use of pulses as food is concentrated in developing countries, which account for about 90 per cent of global food pulse consumption. In low-income countries, pulses contribute about 10 percent of the daily proteins and about 5 per cent of energy requirements in human diets. Per capita consumption of pulses is also high among vegetarians, as a source of protein, and a high percentage of people in India are vegetarians. The important part of pulses play as a source of dietary protein, energy, minerals and vitamins for the redominantly vegetarian population of India, needs no reiteration and nutritionists regards pulses as an essential means to correct malnutrition. India has the distriction of being the worlds largest producer of grain legumes (Pulses) even if the production is not adequate to ensure a per capita availability of 80 grams, which is the minimum recommended by the World Health Organization and the Food and Agriculture Organization of India. Pulses are the chief source of protein for the majority of the population. There are over 1000 units at present engaged in processing of various pulses in different parts of the country. The pulse milling industry is predominantly a small-scale industry and has been reserved for exclusive development in small-scale sector. There is good domestic as well as export demand of Dal/pulse. New entrepreneur venture into this field will be successful. Few Indian Major players are as under: Ajeet Seeds Ltd. B G H Exim Ltd. Bafna Agro Inds. Ltd. Bhura Exports Ltd. Eastern Overseas Ltd. Edible Products (India) Ltd. Green Gold Seeds Ltd. K R B L Ltd. Kumar Food Inds. Ltd. M K International Ltd. Nath Seeds Ltd. Navjivan Roller Flour & Pulse Mills Pvt. Ltd. Oasis Agritech Ltd. P E C Ltd. Parakh Agro Inds. Ltd. Parakh Foods Ltd. Poona Dal & Oil Inds. Ltd. Poona Roller Flour Mills Ltd. Poonam Rasayan Ltd. Prime Impex Ltd. Rajhans Foods Ltd. Ruchi Global Ltd. Shree Bankey Behari Exports Ltd. Sita Shree Food Products Ltd. Soubhik Exports Ltd. State Farms Corpn. of India Ltd. Sunstar Overseas Ltd. Tamil Nadu Civil Supplies Corpn. Ltd. Transglobe Foods Ltd. Usher Agro Ltd.
Plant capacity: 36000 MT/AnnumPlant & machinery: 76 Lakhs
Working capital: -T.C.I: 409 Lakhs
Return: 58.00%Break even: 20.00%
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DALL MILL(Pulses)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Pulses are the most common diet part of Indian families and are the main sources of proteins. The important parts of pulses play as a source of dietary protein, energy, minerals and vitamins for the predominantly vegetarian population of India, needs no reiteration and nutritionists regard pulses as an essential means to correct malnutrition. Even in the developed countries, the trend has been in favour of substituting animal protein by vegetable protein in view of the indications about the positive correlation of arterio-sclerosis with diets rich in saturated fatty acids, on the one hand, and decreases in blood cholesterol level with the inclusion of pulses, on the other. Pulses not only have nutritional value for human beings, but also contribute to soil fertility, besides providing nutritious green fodder and feed for livestock. The important dalls in the country are Channa Moong, Urad, Moth, tur dall and Masoor, Matar etc. The pulses are used for preparing hot dishes, sweet dishes and other varieties. There are over 1000 units at present engaged in processing of various pulses in different parts of the country, but most these mills are based on absolute type technology resulting invariably in high production losses. The pulse milling industry is predominantly a small-scale industry and has been reserved for exclusive development in small-scale sector. The inter-dependence of agriculture and industry is related both to the management of inputs and the processing of the produce. The highest priority therefore, must be given to industrial investment, which is agro-based so that growth in both the sectors can be accelerated on a mutually supportive basis. A pulse grain is made of two parts covered under a continuous encloser called husk or peels. Cleanly removing the peels and splitting the pulse grains infact two pieces is the most desired form of dall to be cooked for the families. Pulse mills can satisfy the tastes of consumers by providing unbroken natural full parts of the pulse grains with no husk part left behind on the pulse being supplied to the consumer. Further, besan of very fine and clean type can be easily offered to the consumers by using the up to date technology of pulse mills. Losses can be minimized and pulse prices can be contained within the reach of general mass by technological improvements and large-scale production in our dall mills without an extra expense on the part of pulses millers. The area under pulses has been around 20 to 24 million hectares, the production around 10 to 13 million tonnes and the productivity around 475 to 544 kg per hectare. Over a dozen pulses crops are gron and gram (chickpea) and arhar (pigeonpea) account for 45 per cent of the total pulses output. The other important pulses crops are: moong, urad, cowpea, mothbean, lentil, horsegram and lathyrus (kesari dall). The major pulses - growing States are Madhya Pradesh, Rajasthan, Uttar Pradesh, Maharashtra, Orissa, Bihar, Andhra Pradesh, Haryana, Tamil Nadu, West Bengal, Punjab and Gujarat. The other State has only a limited area under pulses. Indias pulse exports have reached 50,000 tonnes annually. Farmers get a good return by exporting quality chana, urad, toovar, and mung to foreign market like Dubai, US, Canada, and Britain. Imports are much more widely spread out, with Spain and India leading the importing nations. India is the leading import market for food pulses, while Spains main import is feed peas. Few Indian Major Players are as under: B G H Exim Ltd. Bafna Agro Inds. Ltd. Eastern Overseas Ltd. Edible Products (India) Ltd. Kohinoor Foods Ltd. Kumar Food Inds. Ltd. M K International Ltd. Navjivan Roller Flour & Pulse Mills Pvt. Ltd. P E C Ltd. Parakh Agro Inds. Ltd. Parakh Foods Ltd. Poona Dal & Oil Inds. Ltd. Poona Roller Flour Mills Ltd. Poonam Rasayan Ltd. Prime Impex Ltd. Rajhans Foods Ltd. Ramji Lal Invsts. Pvt. Ltd. Ruchi Global Ltd. Rupam Agro Mills Ltd. Shree Bankey Behari Exports Ltd. Sita Shree Food Products Ltd. Transglobe Foods Ltd. Vijay Seeds Co. Ltd.
Plant capacity: 100 MT/Day (Channa, Moong,Urad, Toor & Yellow Pea Dall)Plant & machinery: 82 Lakhs
Working capital: -T.C.I: Cost of Project : 502 Lakhs
Return: 65.00%Break even: 49.00%
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Ready to Eat Food (Retort Packaging) (Vegetable Pulao, Dal Makhani, Palak, Rajmah, Potato Peas & Mutter Mushroom )- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process

Ready to Eat Meals like already cooked or prepared lunch & dinner are relatively new products which came in market only a few years back and are now sold through retail general stores in especially made sealed aluminum laminates. The retorting or sterilization process ensures the stability of the Ready to Eat foods in retort pouches on the shelf and at room temperature. The retort processed foods do not require rehydration or cooking and can be consumed straight from the pouch with or without prewarming depending upon the requirement of the users and the weather conditions. In order to produce high quality safe Retort Food it is very important to optimize the retort processing. The product should be sterilized properly to make sure that it is safe for consumption. At the same time it should not be over cooked or over processed. Because over sterilization kills the taste and food appeal of the product. Types of Ready To Eat Food The vegetarian food includes Alloo Matar Palak paneer Sarso Ka Saag Karahi Chana Masala Kadi Pakora Cheese Tomato Dal Makhani Rajamah etc. The non vegetarian food includes Chicken Curry Butter Chicken Chicken Mughalai Chicken Mutton Masala Mutton Korma etc. Market Survey The food processing industry has been slated for accelerated growth. It is projected to be a futuristic industry and it is anticipated that, over the years, it will emerge as a leading player in the global markets. As a result the industry is seen to be witnessing feverish activity. The size of the processed food market is estimated to be over Rs 110 bn and is growing at 10 to 15% per annum. The Rs 4000 bn food market in India has been growing at the rate of 6.5% a year. The true potential of the food processing industry is slowly being realised. This is reflected in the fact that the government has classified food processing industry as a thrust area. The popularity of ready to eat packed food now is no longer marks a special occasion. People want value for time money in terms of quality and variety. The food processing industry is one of the largest industries in India. The ready to eat (RTE) sector in the Indian food industry is taking off in no small way thanks to escalating demand from urban Indians with hectic schedules and others looking for convenient choices authentic tastes and entrées on the go. This demand for ready to eat meals is also propelling interest and investment in India’s fledgling food processing sector, with allied businesses in cold chain and logistics also set to grow tremendously. Present Manufacturers Agro Tech Foods Ltd. Energy Products (India) Ltd. Golden Fries Ltd. Haldiram Indian Snacks Ltd. I T C Ltd. Just Desserts Ltd. Kanaiya Foods (India) Ltd. Kohinoor Foods Ltd. M T R Foods Pvt. Ltd. Mount Shivalik Inds. Ltd. Shivdeep Industries Ltd. Tasty Bite Eatables Ltd. Ushodaya Enterprises Pvt. Ltd. Venkatramana Food Specialities Ltd.
Plant capacity: Vegetable Pulao : 3,000 kgs/day,Dal Makhani:2,000 kgs/day,Palak :600 kgs/day, Rajmah:700 kgs/day,Potato Peas:600 kgs/day,Mutter Mushroom:250 kgs/dayPlant & machinery: Rs.595Lakhs
Working capital: -T.C.I: Cost Of Project: Rs.998 Lakhs
Return: 32.00%Break even: 49.00%
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Dall Mill of Yellow Peas / Chana & Lentil (Pulses)-Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The various pulses are part of the normal diet of all vegetarians and are also used frequently by non-vegetarians too. They are the main sources of protein. The important dalls in the country are Channa Moong, Urad, Moth, tur dall and Masoor, Matar etc. The pulses are used for preparing hot dishes, sweet dishes and other varieties. There are over 1000 units at present engaged in processing of various pulses in different parts of the country, but most these mills are based on obsolute type technology resulting invariably in high production losses. The pulse milling industry is predominantly a small-scale industry and has been reserved for exclusive development in small-scale sector. Pulses being the most common diet part of Indian families, need to be given the due importance in the form of production of pulse grains in the farms is also likely to see a break through. A pulse grain is made of two parts covered under a continuous encloser called husk or peels. Cleanly removing the peels and splitting the pulse grains infact two pieces is the most desired form of dall to be cooked for the families. Pulse mills can satisfy the tastes of consumers by providing unbroken natural full parts of the pulse grains with no husk part left behind on the pulse being supplied to the consumer. Uses and Applications Dall (pulses) is a dry cereal, which is taken to fulfill the requirements of protein for a normal human being. The inner portion of the dall is rich in proteins vitamins and after cooking supplies the necessary nutrients. Due to the high content of proteins pulses are mixed in other cereals food to increase the quality of protein to be injected in the body. The Kernels and broken part of the pulses are feed for animals known as chunni. Few Indian Major Players are as under • Asian Health & Nutri Foods Ltd. • B G H Exim Pvt. Ltd. • Bafna Agro Inds. Ltd. • Edible Products (India) Ltd. • Emmsons International Ltd. • Navjivan Roller Flour & Pulse Mills Pvt. Ltd. • Olam Exports (India) Ltd. • Poona Dal & Oil Inds. Ltd. • Poonam Rasayan Ltd. • Ruchi Soya Inds. Ltd. • Shakti Bhog Snacks Ltd. • State Trading Corpn. Of India Ltd. • Tamil Nadu Civil Supplies Corpn. Ltd.
Plant capacity: Yellow Peas Dall : 40 MT /Day,Chana Dall : 30 MT /Day, Lentil Dall : 30 MT /DayPlant & machinery: Rs 70 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 615 Lakhs
Return: 30.00%Break even: 57.00%
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Dall Mill (Pulses)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The various pulses are part of the normal diet of all vegetarians and are also used frequently by non-vegetarians too. They are the main sources of protein. The important dalls in the country are Channa Moong, Urad, Moth, tur dall and Masoor, Matar etc. The pulses are used for preparing hot dishes, sweet dishes and other varieties. There are over 1000 units at present engaged in processing of various pulses in different parts of the country, but most these mills are based on obsolute type technology resulting invariably in high production losses. The pulse milling industry is predominantly a small-scale industry and has been reserved for exclusive development in small-scale sector. Pulses being the most common diet part of Indian families, need to be given the due importance in the form of production of pulse grains in the farms is also likely to see a break through. A pulse grain is made of two parts covered under a continuous encloser called husk or peels. Cleanly removing the peels and splitting the pulse grains in fact two pieces is the most desired form of dall to be cooked for the families. Pulse mills can satisfy the tastes of consumers by providing unbroken natural full parts of the pulse grains with no husk part left behind on the pulse being supplied to the consumer. Uses and Applications Dall (pulses) is a dry cereal, which is taken to fulfill the requirements of protein for a normal human being. The inner portion of the dall is rich in proteins vitamins and after cooking supplies the necessary nutrients. Due to the high content of proteins pulses are mixed in other cereals food to increase the quality of protein to be injected in the body. The Kernels and broken part of the pulses are feed for animals known as chunni. As a whole it is a good project for new entrepreneurs for investment. Few Indian Major Players are as under • Asian Health & Nutri Foods Ltd. • B G H Exim Pvt. Ltd. • Bafna Agro Inds. Ltd. • Edible Products (India) Ltd. • Emmsons International Ltd. • Navjivan Roller Flour & Pulse Mills Pvt. Ltd. • Olam Exports (India) Ltd. • Poona Dal & Oil Inds. Ltd. • Poonam Rasayan Ltd. • Ruchi Soya Inds. Ltd. • Shakti Bhog Snacks Ltd. • State Trading Corpn. Of India Ltd. • Tamil Nadu Civil Supplies Corpn. Ltd.
Plant capacity: Yellow Peas Dall :4MT /Day,Chana Dall :3MT /Day •Lentil Dall :3MT /DayPlant & machinery: Rs 70 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 235 Lakhs
Return: 25.45%Break even: 60.27%
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Dal Mill (Pulses)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

India is the still by and large vegetarian in dietary habit and heavily depends upon vegetative source to meet out its daily protein requirement. India is bound to be global leader in terms of production and consumer of pulses. Since, India is leading importer of pulses; production of pulse/legume crops has been stagnant over the years. They are the main sources of protein. The important dals in the country are Channa,Moong, Urad, Moth, turdal and Masoor, Matar etc. The pulses are used for preparing hot dishes, sweet dishes and other varieties.Pulses are the important sources of proteins, vitamins and minerals and are popularly known as “Poor man’s meat” and “rich man’s vegetable”, contribute significantly to the nutritional security of the country.India is the largest producer (25% of global production), consumer (27% of world consumption) and importer (14%) of pulses in the world. The dal milling industry in India is one of the major agro processing industries in the country. From an annual production of 13.19 million tonnes of pulse in the country, 75% of these pulses are processed by dal mills.Most of these dal mills are in concentrated parts of India in pulses producing areas such as Indore, Jalgaon, Akola and Nagpur, or in and near by major consumption centres such as Kolkata, Chennai, Mumbai, Hyderabad and Delhi. There are many agricultural universities; ICAR recognized institutions in the country which have played a large role in developing improved dal mills. Some of these institutes are PKV Akola, CFTRI-Mysore, CIAE Bhopal and a handful more. These new and improved dal mills have a de-husking efficiency of approximately 95% and the split pulses yield stands at 80-85% which largely depends on the variety of the pulse and the conditioning of the pulse grain. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Agrimony Commodities Ltd. • Asian Health &Nutri Foods Ltd. • Bafna Agro Inds. Ltd. • Eco Farms (India) Pvt. Ltd. • Edible Products (India) Ltd. • Kumar Food Inds. Ltd. • Poona Dal & Oil Inds. Ltd. • Tata Chemicals Ltd.
Plant capacity: Pigeon peas: 12,000 MT/Annum Green Gram : 12,000 MT/Annum Chickpeas: 12,000 MT/AnnumPlant & machinery: Rs. 1908 lakhs
Working capital: -T.C.I: Cost of Project: Rs. 3128 lakhs
Return: 28.00%Break even: 53.00%
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NAMKEEN (DALMOTTH, BHUJIA, CHANA CHUR, KHATTA MEETHA)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Dal Moth, Chanachur,Bhujia and khattameetha are the important names signifying flavour and taste as processed foods. These are food products having no historical background but have established popularity in the market over many years. Dal moth, Chanachur or Bhujia are not only pupular in India but of late has become widely pupular in other countries thus making it an important export item. The main raw materials for these products are Gram, pluses & spices. The various food additives &colours may be used to provide sophistications in the products. The raw material is frequency available in India.These products impart flavor and aroma, they have been widely used during breakfast and festive occasions. These are also used in the appetizing and digestive purposes with a medicinal value.Packaging of the product is also taken a great role of preservation, acceptance the consumer. Eatables have always been in great demand and will continue to be. Middle-East and South Asian countries are chief importers of these items. It is expected that exports will increase sharply in recent future. The domestic market is also quite big. The domestic demand has been observed to be directly dependent upon the population of the country. The demand has increased with increase in population. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Bikanervala Foods Pvt. Ltd. • ChhappanBhog • Kipps Confectioners Pvt. Ltd. • Haldiram’s
Plant capacity: 300 Tonn/AnnumPlant & machinery: Rs 8 lakhs
Working capital: -T.C.I: Cost of Project: Rs 81lakhs
Return: 28.00%Break even: 62.00%
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Dal Mill (Pulses)

India is the still by and large vegetarian in dietary habit and heavily depends upon vegetative source to meet out its daily protein requirement. India is bound to be global leader in terms of production and consumer of pulses. Since, India is leading importer of pulses; production of pulse/legume crops has been stagnant over the years. They are the main sources of protein. The important dals in the country are Channa, Moong, Urad, Moth, toordal and Masoor, Matar etc. The pulses are used for preparing hot dishes, sweet dishes and other varieties.Pulses are the important sources of proteins, vitamins and minerals and are popularly known as “Poor man’s meat” and “rich man’s vegetable”, contribute significantly to the nutritional security of the country.India is the largest producer (25% of global production), consumer (27% of world consumption) and importer (14%) of pulses in the world. The dal milling industry in India is one of the major agro processing industries in the country. From an annual production of 13.19 million tonnes of pulse in the country, 75% of these pulses are processed by dal mills. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Asian Health &Nutri Foods Ltd. • Bafna Agro Inds. Ltd. • Eco Farms (India) Pvt. Ltd. • Edible Products (India) Ltd. • Jaishree Industries Ltd. • Kumar Food Inds. Ltd. • Maiam Global Foods Ltd. • Pagro Foods Ltd. • Parakh Foods & Oils Ltd. • Patel Food Product Ltd.
Plant capacity: Pigeon peas : 4,000 MT/ annum Lentil: 4,000 MT/annum Chickpeas: 4,000 MT/annumPlant & machinery: Rs 146 lakhs
Working capital: -T.C.I: Cost of Project: Rs 542 lakhs
Return: 29.00%Break even: 65.00%
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