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FROZEN FOODS HAVING GOOD EXPORT AND DOMESTIC DEMAND - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

It is part of age-old human experience that food remains in fresh condition longer in cool than in warm weather. Hence it is not surprising that one of the first applications of mechanical refrigeration was to cool perishable food to prolong their storage life. It was claimed in 1968 that there were 2823 types of frozen foods, including 639 types of frozen vegetables, 446 frozen deserts, and 448 types of frozen seafood. It is further stated that 58% of the volume of frozen foods is fruit juices and vegetables. It is also said that frozen soups account for 11.4% and baked goods for 10.1%. Before freezing, it is necessary to blanch the product to destroy enzymes, which would result in off-flavours and consequent quality deterioration. Rapid freezing is important, since just as with ice cream, it results in a smoother product having smaller ice crystals and a more natural body and texture. In the first freezing systems the product was frozen by being subjected to high velocity air at temp. as low as 400F. The next important was that of the birds eye system, in which the product was frozen extremely rapidly, by being clamped tightly between very old refrigerated plants at – 20 to – 400F. This gave very rapid heat transfer and quick cooling resulting in marked improvement in the quality of both and vegetables the details of the system vary somewhat with the product the rate of freezing depends upon the size of packages but in usually on the order of ½ hr to 1 hr. Calculation of Refrigeration Requirements: Fruits and Vegetables are high in water content, and are absorbed much refrigeration. FREEZING Many vegetables are seasonal crops, abundant at certain times of the year, and not readily available at other times of the year. In order to extend availability all year round, methods of preservation are needed. These methods may alter the characteristics of the vegetables; some to a small extent, some to a large extent. They may also be effective over different time periods. Some extend shelf life by only a few weeks, some give a shelf-life of many months. The changes in the tissue characteristics consequent upon the preservation technique may be more market where long storage lives are required. for long-term storage, extending from months to years, canning (in which product is placed in a hermetically sealed container, and then heated sufficiently to achieve sterility) and freezing (in which product is cooled down to temperatures below – 200C and maintained at these temperatures) are the primary preservation techniques. Freezing is often preferred over canning, because the alternations to the tissues, such as softening and colour changes, may be less marked. Preservation by freezing makes use of the phenomenon that rates of chemical change are generally reduced at lower temperatures. Rates of physical change, too, may be reduced at sufficiently low temperatures, so that a product may be stored at low temperatures for extended periods without there being too much change in its properties compared to those it had at the commencement of the storage period. The freezing process itself, however, may result in change. There are commodities, such as lettuce, preservation of that particular commodity. It is generally true that the lower the temperature of storage, the slower the rate of change in properties. Because freezing involves the separation of some of the water in the product as ice, with consequent increase in the concentrations in the unfrozen phase, and potential crystallization or precipitation of other components, the rate of deterioration may be affected by factors other than the temperature linked slowdown. Higher solute concentrations may induce increased rates of change in some chemical processes (1). Also, low temperatures may enhance the rates of some crystallization processes. The rates of change in frozen systems could then be a complex function of temperature. There may be a temperature region with enhanced rates of change just below 00C in some systems. However, at sufficiently low temperatures, of rates of change will reduce. This is illustrated schematically in Figure. The upper line illustrates rate enhancement due to freezing. The lower line illustrates rate inhibition due to freezing. The centre line represents the rate to be expected on the predictions of the Arhenius rate expression. The arhenius expression in inappropriate for use in frozen systems, as it does not allow for the complex changes, which accompany the separation of crystalline ice, but assumes the system stays on uniform phase. It has recently been shown that, in systems containing ice, the temperature dependence of the kinetics in the unfrozen phase may better be described by an equation, known as the Williams-Landel-Ferry equation, which describes the temperature dependence of kinetics in rubbery systems. To-day frozen foods are available in retail and institutional outlets over all areas of the country. The total annual commercial production is estimated to be more than ten billion pounds. Obviously, what is produced must be marketed. To day some 250,000 retail stores have frozen food departments and 75 percent of the Industry out put is sold through supermarkets. The distribution channels of produce run through a long chain of middlemen by and large the processing industry gets its few materials from the maindis or wholesales markets. There are of course a few large units who have their orchard and farms. But even these depend extensively on mandis. The industry does not get preferential treatment in credit allocations. The raw materials used by it being highly perishable, the financial reckoning of security is extremely conservative. However, finished products are subjected to the usual norms for purposes of bank financing.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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LPG Cylinders (Domestic and Commercial)

LPG Cylinder is an essential item for filling liquefied petroleum gas used for cooking purpose. The body of LPG cylinder is deep drawn in two pieces then these are welded together to make a compact unit without any leak and defect etc. LPG cylinders are in use in 5 Kg., 12 Kg., 14.2 Kg. & 19 Kg. capacities. To ascertain the quality, safety and performance certain regulations are applicable such as BIS standardization and Explosive License etc. While all the cylinders are spray-painted with a signal red colour. BPC cylinders have yellow ring around the bung. HPC cylinders in blue ring and IOC cylinder are fully red. In case of 19 Kg. cylinder the top is painted olive green. The cylinders carry their complete history with regard to their serial number, Tare/Gross weight, water capacity, ISE monogram test date, manufacturer identification and year of manufacturing. For domestic use, cylinders typically will have capacities ranging from 4kg to 15kg whereas for commercial and industrial use, these will range from 45kg to 50kg. Smaller cylinders i.e. 1kg to 3kg capacities are used for camping equipment and in developing countries where they often serve as an entry level for LP Gas applications in low income households - mainly for cooking. LP Gas cylinders will almost always be used in the vertical position although forklift cylinders are typically designed to be used horizontally with capacities ranging from 15kg to 22kg. LPG consumption in India is forecast to surpass 35 MMT by FY26. North region dominated India LPG market over the past few years, and is further forecast to continue dominating the market through FY26. Liquefied petroleum gas (LPG) is a flammable mixture of various hydrocarbons, and majorly consists of propane and butane. LPG gas is colorless and odorless; and emits less quantity of CO2 when compared to petrol or diesel. Thus, LPG is extensively used as a cooking fuel, both in commercial and residential setups throughout the country. Few Indian major players are as under • Balaji Pressure Vessels Pvt. Ltd. • Bhiwadi Cylinders Pvt. Ltd. • Confidence Petroleum India Ltd. • E C P Industries Ltd. • Everest Kanto Cylinder Ltd. • J R Fabricators Ltd. • Jay F E Cylinders Ltd. • Kanyaka Parameshwari Engg. Ltd. • Lizer Cylinders Ltd. • Mahaveer Cylinders Ltd. • Minda Autogas Ltd. • North India Wires Ltd. • Punjab Gas Cylinders Ltd. • Sanmati Metals Ltd. • Sreenidhi Engineering Ltd. • Surya Shakti Vessels Pvt. Ltd. • Tirupati L P G Inds. Pvt. Ltd. • Trend East West Lpg Bottling Ltd. • Universal Cylinders Ltd. • Worthington Nitin Cylinders Pvt. Ltd.
Plant capacity: LPG Cylinders (Domestic 14.2 Kgs Size) 640 nos. per day LPG Cylinders (Commerical 18 Kgs Size) 560 nos. per dayPlant & machinery: 88 lakhs
Working capital: -T.C.I: Cost of Project : 391 lakhs
Return: 32.00%Break even: 55.00%
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LPG Cylinders (Domestic and Commercial)

LPG Cylinder is an essential item for filling liquefied petroleum gas used for cooking purpose. The body of LPG cylinder is deep drawn in two pieces then these are welded together to make a compact unit without any leak and defect etc. LPG cylinders are in use in 5 Kg., 12 Kg., 14.2 Kg. & 19 Kg. capacities. While all the cylinders are spray-painted with a signal red color. BPC cylinders have yellow ring around the bung. HPC cylinders in blue ring and IOC cylinder are fully red. In case of 19 Kg. cylinders the top is painted olive green. The cylinders carry their complete history with regard to their serial number, Tare/Gross weight, water capacity, ISE monogram test date, manufacturer identification and year of manufacturing. For domestic use, cylinders typically will have capacities ranging from 4kg to 15kg whereas for commercial and industrial use, these will range from 45kg to 50kg. India is the world's second largest consumer of LPG in the domestic sector, doing over 18 million tons each year. This is achieved through more than 200 LPG Bottling plans are operational across the country. On March 27, 2015 PM had officially launched the 'Give-it-Up' campaign, urging the well-off to surrender their LPG subsidy so that it can be targeted for the needy. The aim is also to bring down the country's dependence on energy imports by 10 per cent by 2022. LPG consumption in India is forecast to surpass 35 MMT by FY26. We actively encourage a culture of innovation, which facilitates the development of new technologies and ensure a high quality product. Few Indian major players are as under • Balaji Pressure Vessels Pvt. Ltd. • Bhiwadi Cylinders Pvt. Ltd. • Confidence Petroleum India Ltd. • E C P Industries Ltd. • Everest Kanto Cylinder Ltd. • J R Fabricators Ltd.
Plant capacity: LPG Cylinders (Domestic 14.2 Kgs Size): 640 Nos. /Day LPG Cylinders (Commercial 19 Kgs Size): 560 Nos. /DayPlant & machinery: 88 lakhs
Working capital: -T.C.I: Cost of Project: Rs 392 lakhs
Return: 33.00%Break even: 56.00%
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LPG Cylinders (Domestic and Commercial)

LPG Cylinder is an essential item for filling liquefied petroleum gas used for cooking purpose. The body of LPG cylinder is deep drawn in two pieces then these are welded together to make a compact unit without any leak and defect etc. LPG cylinders are in use in 5 Kg., 12 Kg., 14.2 Kg. & 19 Kg. capacities. While all the cylinders are spray-painted with a signal red color. BPC cylinders have yellow ring around the bung. HPC cylinders in blue ring and IOC cylinder are fully red. In case of 19 Kg. cylinders the top is painted olive green. The cylinders carry their complete history with regard to their serial number, Tare/Gross weight, water capacity, ISE monogram test date, manufacturer identification and year of manufacturing. For domestic use, cylinders typically will have capacities ranging from 4kg to 15kg whereas for commercial and industrial use, these will range from 45kg to 50kg. India is the world's second largest consumer of LPG in the domestic sector, doing over 18 million tons each year. This is achieved through more than 200 LPG Bottling plans are operational across the country. On March 27, 2015 PM had officially launched the 'Give-it-Up' campaign, urging the well-off to surrender their LPG subsidy so that it can be targeted for the needy. The aim is also to bring down the country's dependence on energy imports by 10 per cent by 2022. LPG consumption in India is forecast to surpass 35 MMT by FY26. We actively encourage a culture of innovation, which facilitates the development of new technologies and ensure a high quality product. Few Indian major players are as under • Balaji Pressure Vessels Pvt. Ltd. • Bhiwadi Cylinders Pvt. Ltd. • Confidence Petroleum India Ltd. • E C P Industries Ltd. • Everest Kanto Cylinder Ltd. • J R Fabricators Ltd.
Plant capacity: LPG Cylinders (Domestic 14.2 Kgs Size): 640 Nos. /Day LPG Cylinders (Commercial 19 Kgs Size): 560 Nos. /DayPlant & machinery: 88 lakhs
Working capital: -T.C.I: Cost of Project: Rs 392 lakhs
Return: 33.00%Break even: 56.00%
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LPG Cylinder Regulators (Domestic Purpose)

Gas regulators automatically modulate high pressure gas to a maximum pre-determined limit. LPG (propane) gas regulators reduce the LPG pressure delivered to the gas appliances from the gas bottles. The pressure within a gas bottle can be 800-900kPa vs the 2.75kPa typically required. LPG gas regulators are usually factory pre-set to the standard operating pressure for the appliances. The main purpose of an LPG gas regulator is to reduce gas bottle pressures which can be around 800-900kpa depending on the temperature down to a safe working pressure and have the ability to maintain the accepted pressure. Different regulators are used depending on the location along the gas pipeline; however the main reason is to be able to deliver a safe working pressure for the appliance to run correctly and efficiently. LPG consumption in India is forecast to surpass 35 MMT by FY26. North region dominated India LPG market over the past few years, and is further forecast to continue dominating the market through FY26. Liquefied petroleum gas (LPG) is a flammable mixture of various hydrocarbons, and majorly consists of propane and butane. LPG gas is colorless and odorless; and emits less quantity of CO2 when compared to petrol or diesel. Thus, LPG is extensively used as a cooking fuel, both in commercial and residential setups throughout the country. Application of LPG in the industrial sector is also increasing, owing to growing use of LPG as a feedstock in petrochemical plants in the country. Moreover, rising demand from transport segment and increasing consumption of LPG to produce various chemical components such as propylene, ethylene, butadiene, etc., is further anticipated to boost demand for LPG in the country in the coming years. Furthermore, increasing prices of naptha, rising LPG imports and expanding distribution network are anticipated to fuel consumption of LPG in India during FY17-FY26.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Weaving of Fiberglass Fabric for Composites of Domestic as well as Export Markets (using e Class Imported Yarns)

Fiberglass is a popular material that is extremely versatile and is used in many aspects of our everyday lives. Next time you get on a plane or go down a waterslide or turn on the television you will be more knowledgeable about the construction as well as the amazing contributions of fiberglass. Highly flexible material it is used in various household products and industries. Some common places you can find fiberglass are air-craft, windows, roofing, boats and bathtubs. The implementation of fiberglass helped the boat industry tremendously due to the cost effectiveness of fiberglass materials. These positives surrounding fiberglass are also found in the cooling tower industry. Cooling towers tend to be moist areas that need protection from rust and corrosion. This versatile product is also used as screening to mark off dangerous areas. Fiberglass is a great material when it comes to making aviation equipment and ducts. Engine cowlings, bulkheads, storage bins and ground handling equipment all include fiberglass during their construction. Circuit board manufactures are also constructed with fiberglass as well as televisions, radios, computer and cell phones. Fiberglass is used to make a variety of everyday items, such as doors, swimming pools, surfboards, sporting equipment, and automobile bumpers, to name a few. Fiberglass and glass fibers are often combined with carbon, aramid, and other fibers to make specialty laminates or moldable fabrics for canoes, kayaks, and other high-strength, lightweight applications. The light yet durable nature of fiberglass also makes it ideal for more delicate applications, such as circuit boards. Plus, the excellent cost-performance relationship of these textiles makes them a natural choice for a wide range of applications. This high temperature insulation material makes for a great thermal barrier, proving its value and versatility. Fiberglass is widely implemented as a composite in jet engines and aircraft interiors as well as a solution for reducing aircraft weight. The light yet durable nature of fiberglass also makes it ideal for more delicate applications, such as circuit boards. Plus, the excellent cost-performance relationship of these textiles makes them a natural choice for a wide range of applications. The global fiberglass market is projected to grow from USD 11.5 billion in 2020 to USD 14.3 billion by 2025, at a CAGR of 4.5% from 2020 to 2025. As a whole any entrepreneur can venture in this project without risk and earn profit. Few Indian major players • Everlast Composites Pvt. Ltd. • Goa Glass Fibre Ltd. • Jushi India Pvt. Ltd. • Magnus Composites Synergies Pvt. Ltd. • U P Twiga Fiberglass Ltd.
Plant capacity: 3,446 Sq. Mts./ DayPlant & machinery: Rs. 793 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1162 Lakhs
Return: 23.00%Break even: 44.00%
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