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INTEGRATED PRODUCTION UNIT OF GYPSUM POWDER, GYPSUM BOARD AND P.V.C. LAMINATED GYPSUM CEILING TILES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery

Calcium always occurs in the combined state. The most important naturally occurring compounds of calcium are calcium sulphate in mineral anhydrite and hydrated calcium sulphate in gypsum. Gypsum is employed in the manufacture of Plaster of Paris. Calcium sulphate occurs in enormous deposits of gypsum, CaSO4.2H2O. Large quantities of gypsum are employed in the manufacture of flooring plasters gypsum is used for making casts of statues and surgical treatment. For gypsum boards, the raw materials will be plaster of paris, special surface protection paper, glass fibre, frothing preparation and white latex. For the production of PVC laminated gypsum ceiling tiles, the capacity of the plant will be 1 million sq. mt./annum, PVC is one kind of plastics decoration materials. With PVC resin the principal ingredient mixed with moderate anti-age modifier and other materials, PVC is made through refining and calendaring. After coating, the gypsum board becomes light, insulated, warm, water-proof, fine-resistant and convenient to use. Gypsum board PVC coating, rich in specification, color and design, can be widely used in the decoration of interior walls and ceilings.
Plant capacity: 60,000 MT / A (Gypsum Powder), 3000 Thousand Sq. MT/A (Gypsum Board),600 Thousands Sq. MT/A (PVC Laminated Ceiling Tiles) Plant & machinery: 840 Lakhs
Working capital: -T.C.I: Cost of Project : 2352 Lakhs
Return: 42.00%Break even: 57.00%
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CEILING FANS, WALL SWITCHES AND SOCKETS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Electricity is an integral utility in modern society, with links to everything from a humans subconscious fear of the dark to the practical need for working illumination in an industrialized world. The entire world essentially runs on electricity, in one form or another, and while combustibles are essential at the present time as well, their time is nearing an end. Most of the devices and appliances are run from electricity so it is present everywhere as in our bed room, kitchen, roof, in our office, in the path, in trains. ? When electricity was first introduced into the household, it was primarily used for lighting which was operated through switches and sockets. The invention of the light switch over 100 years ago offered people a quick and safe method of lighting their homes. From its invention in 1884, technology has provided us with many choices for the types of switches we use, the decor of the plate that covers them and more energy efficient ways of providing us with electricity. A ceiling fan is a mechanical fan, usually electrically powered, suspended from the ceiling of a room that uses hub-mounted rotating paddles to circulate air. A ceiling fan rotates much more slowly than an electric desk fan; it cools people effectively by introducing slow movement into the otherwise still, hot air of a room, inducing evaporative cooling. Fans never actually cool air, unlike air conditioning equipment, but use significantly less power (cooling air is thermodynamically expensive). Uses Ceiling fans are very commonly used for circulation of air in a room to bring the cooling purpose easier. Due to circulation of air in a room, the cooling rate increases and we feel cool and less suffocation. When the air is circulated, air comes from other place and due to this the room becomes cool. The fan consists of a rotating arrangement of vanes or blades which act on the air. Unlike air conditioners, fans only move air, they do not directly change its temperature. Therefore ceiling fans that have a mechanism for reversing the direction in which the blades rotate (most commonly an electrical switch on the side of the unit) can help in both heating and cooling. An electrical switch is a commonly used device for making, breaking, or changing the course of an electric circuit. There are different types of electrical switches being manufactured for use in different applications. Switches and sockets are used for utilising grid electricity supply at 220/250 volts, They are used in every house, industry, office, and hotel, practically everywhere electric connection is available. These fittings help in using the electricity at will & cut the supply when not desired, They are fancy and decorative when fitted properly, They are hard material and impact resistant & Polycarbonate moulding powder made plastic switches sockets have reasonably long life. Market Survey The market is estimated to have grown from about Rs 24 bn in 2003 to 04 to over to Rs 33 bn in 2006 to 07 and is expected to grow to Rs 43 bn in 2009-10. The organised market is about 40%, driven by increasing income levels of people and their quality preference. Brown goods or domestic kitchen appliances are indicators of the changing consumer scenario in the wake of the liberalised economic environment. With the white goods segment becoming vibrant, the brown goods could not lag behind. Both segments have witnessed the onslaught of the global brands. The branded brown goods market has expanded at a feverish pace. A major cause for this is the entry of over a dozen new brands supported by high profile media promotion. While some products made a resounding entry, several others took time to make a perceptible mark. Rice cooker is one such item. It is being adopted increasingly. Cost Estimation Capacity : 3120000 Nos./ Annum Ceiling Fans :120000 Nos. Switch & Sockets: 3000000 Nos.
Plant capacity: -Plant & machinery: 82 Lakhs
Working capital: -T.C.I: Cost of Project : 260 Lakhs
Return: 35.00%Break even: 62.00%
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Gypsum Plaster Board (Wall and Top Ceiling)

Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Gypsum plaster boards are selected for use according to their type, size, thickeners and edge profit. The Boards may be used for example to provided dry lining finishes to masonry walls, to ceilings etc. The Indian market for Gypsum Plaster Board is expected to reach about 333.64 million m2 by 2021 from 221.75 million m2 in 2016, The Gypsum plasterboard global market size is estimated to grow from USD 18.07 Billion in 2016 to USD 23.85 Billion by 2021, at a CAGR of 5.7% between 2016 and 2021.Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • B P B India Gypsym Ltd. • F C I Aravali Gypsum & Minerals India Ltd. • I D L Buildware Ltd. • I D L Salzbau (India) Ltd. • Jath Wind Energy Pvt. Ltd. • MytrahVayu (Manjira) Pvt. Ltd.
Plant capacity: 8000000 Sq.mt./AnnumPlant & machinery: Rs 805 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1497 lakhs
Return: 28.00%Break even: 55.00%
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Fiberglass Wool Ceiling Tiles

A ceiling tiles is a secondary ceiling, hung below the main (structural) ceiling. It may also be referred to as a drop ceiling, T-bar ceiling, false ceiling, suspended ceiling, grid ceiling, drop in ceiling, drop out ceiling, or ceiling tiles and is a staple of modern construction and architecture in both residential and commercial applications. Effective building design requires balancing multiple objectives: aesthetics, acoustics, environmental factors, and integration with the building's infrastructure not to mention cost of construction as well as long-term operation costs. Ceilings allow the installation of a dropped ceiling beneath existing fire sprinklers because the tiles, sometimes called melt-out ceiling tiles, are heat-sensitive and are designed to fall from the dropped ceiling suspension grid during a fire, allowing the sprinklers to spray their water. Ceiling tiles are lightweight construction material and are extensively used in buildings, retail stores, offices, hotels, hospitals, drywall grid systems, etc. They deliver a superior combination of performance attributes like- excellent sound absorption, light reflectance, clean aesthetics, fire and sag resistance, thermal insulation and durability. Presently, they are increasingly being preferred over their alternatives due to their reduced environmental footprint, advantage of waste logistics and recyclability. The ceiling tiles market is driven by extensive building and construction activities. The other megatrend which is transforming the building and construction industry is the population outbreak in the urban areas who need affordable housing. The market is currently driven by factors such as increasing urbanization and industrialization rates, large scale spending on green-building projects and the rising demand for new residential structures across various countries. During 2016-2020, the global ceiling tiles market grew at a CAGR of around 5.3%. As a whole there is a good scope for new entrepreneur to invest in this business. Few Indian Major Players • K-Flex India Pvt. Ltd. • Kingspan Jindal Pvt. Ltd. • Lloyd Insulations (I) Ltd. • Owens Corning Inds. (India) Pvt. Ltd. • Rock Wool (India) Pvt. Ltd. • Saint-Gobain Gyproc India Ltd.
Plant capacity: 3000 Sq. Mtr. per DayPlant & machinery: 32 Lakh
Working capital: -T.C.I: Cost of Project:213 Lakh
Return: 26.00%Break even: 62.00%
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Fiberglass Wool Ceiling Tiles Manufacturing Business. Ideas and Opportunities for Entrepreneurs

INTRODUCTION A secondary ceiling, hung below the primary (structural) ceiling, is known as ceiling tiles. It's also known as a drop ceiling, T-bar ceiling, false ceiling, suspended ceiling, grid ceiling, drop in ceiling, drop out ceiling, or ceiling tiles, and it's a popular choice for both residential and commercial construction. Fiberglass acoustic ceiling tiles are lightweight and simple to handle, with excellent sound absorption. Mineral Fiber Ceiling Tiles have excellent thermal and acoustic insulation. Fiberglass and Mineral Fiber Ceiling Tiles are available in a variety of price points, with the best sound absorption (NRC) to help you achieve the best acoustics for your project. Fiberglass ceilings and Mineral Fiber Ceiling Tiles are available in a variety of fire-rated, naturally resistant to mould and mildew growth, compatible with standard suspension systems and perimeter trim, unique views such as form and blade, and texture, shape, and colour. Related books: Plastics And Polymers, Polyester Fibers, Pet & Preform, Medical, Expanded Plastics, Polyurethane, Polyamide, Polyester Fibers, Additives, Colourants And Fillers, Extrusion, Moulding, Mould Designs, Optical Glass, Reinforced, Films, HDPE, Thermoset Uses and Applications: Fiber Ceiling Tiles are acoustical and thermal ceiling tiles for suspended ceiling systems used in industrial, commercial, and institutional settings. This decorative mineral fibre ceiling tile will satisfy the designer's requirements for acoustic control, aesthetic appeal, and thermal efficiency. These tiles improve working performance, concentration, and reduce noise and tension caused by echo and white noises in offices. These ceiling panels eliminate echo and boom in theatres and lecture halls, making sound systems more audible, transparent, and crisp. When used with Uni steel Black Grid, black ceiling tiles minimise light reluctance and provide a non-intruding presence in the interior decor, making them suitable for cinemas and home theatres. • Suspended commercial ceilings • Multiplexes • Auditoriums • Movie theatres • Lecture Theatres • Public libraries • Offices that are open plan • meeting rooms for conferences • Studios for filming • Bars and Pubs • Home theatre systems • Yoga and meditation centres • Public areas Related Project: Investment Opportunities in Fiberglass Wool Ceiling Tiles Production Process Fiber ceilings are a sound-absorbing green building material that can be recycled. 1. The manufacturing of mineral wool decorative sound-absorbing panels is a lengthy process. Wet-laid wire netting, wet round wire netting, dry-laminating and moulding, and semi-drying methods are all available. Wet process is used by the majority of producers. It is formed by pulping, long wire netting, dewatering, slitting, drying, slitting, spraying, and finishing wet long wire netting. Wait for the entire wet process development process to be completed in two stages. The various raw materials are first mixed and processed into a substrate board, after which they are decorated. 2. Decorative processing Blind hole processing: Semi-finished products are rolled to create impermeable holes of various sizes and shapes to improve the sound absorption effect, and then edge processing, colouring, and drying are completed. Processing of printing plates: Blind hole plates are processed into vertical and horizontal grooves using special milling machines, or they are milled, coloured, and dried in a circular fashion. semi-finished items are painted with pre-matched paint and printed on a template on a printing machine, and the designs may also be sprinkled with fine sand and dried. Embossed plate processing: After the semi-finished product is coloured, different patterns are pressed out using embossed plates in a press, and then cut and tenoned. The relief plate is manufactured by a reputable company, and the manufacturing costs are substantial. Related Videos: Plastics Projects Market Outlook In 2020, the global ceiling tile market is expected to be worth USD 5.93 billion. From 2021 to 2028, it is projected to rise at a compound annual growth rate (CAGR) of 8.8%. Development in the commercial construction industry is expected to drive the market, with new office towers, institutional buildings, healthcare facilities, and malls being built all over the world. With growing demand for acoustic and thermal insulation, rising disposable income in developing countries, and changing customer preferences for home and office building aesthetics, the market is expected to expand. The market dynamics are expected to benefit from the use of sustainable and creative building methods that include the use of eco-friendly materials for ceilings, floors, and walls. Mineral fibres, metals, gypsum, fibreglass, plastics, and wood are among the raw material manufacturers with a wide presence on the market. Market Research: - Market Research Report Backward and forward integration techniques are being used by manufacturers to gain leverage over the quality of raw materials used to make tiles, as well as to increase their customer base by managing distribution networks. Several firms, including Armstrong Roof, Knauf, and ROCKWOOL INSULATION A/S, have invested in the development of ceiling tiles with high fire resistance properties, and the industry is expected to expand significantly. This is due to a rise in the demand for healthy residential, commercial, and industrial complex construction. Green building practises are expected to spread through developed economies in North America and Europe, as well as major developing regions in Asia Pacific, as people become more aware of the benefits of using environmentally sustainable building materials. In addition, key players' increasing adoption of reuse and recycling of building materials is expected to drive market growth in the coming years. Projects:- Project Reports & Profiles Few Indian Major Players • K-Flex India Pvt. Ltd. • Kingspan Jindal Pvt. Ltd. • Lloyd Insulations (I) Ltd. • Owens Corning Inds. (India) Pvt. Ltd. • Rock Wool (India) Pvt. Ltd. • Saint-Gobain Gyproc India Ltd.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Fiberglass Wool Ceiling Tiles

Fiberglass ceiling tiles are made mostly of glass fibres encased in polymers and provide a number of advantages in a variety of applications. These are typically green building materials; lighter tiles can also be thrown directly on the ceiling without sagging or deterioration. Fiberglass, often known as glass wool, is one of the most effective insulating materials on the market, both thermally and acoustically. It is non-combustible even when in direct and continuous contact with flames. It does not emit toxic gases or smoke, two of the most dangerous health and life dangers in the event of a fire. Glass wool is a non-flammable material. It does not produce toxic fumes or smoke, two of the most dangerous health and life dangers linked with a burn. Acoustic ceiling tiles made of fibreglass are lightweight, easy to handle, and give the best sound absorption. These are employed in the following scenarios: • Commercial suspended ceilings • Auditoriums • Multiplexes • Theatres • Lecture halls • Libraries • Offices with an open floor plan • Meeting Rooms for Conferences • Bars and Pubs • Home Cinemas • Yoga and Meditation Centers In India, the fibre ceiling business has a promising future, with opportunities in both commercial and residential applications. The market is expected to grow due to increased demand for acoustic and thermal insulation, rising disposable income in developing countries, and shifting consumer preferences toward the aesthetics of homes and businesses. The adoption of sustainable and innovative building solutions, such as the use of eco-friendly materials for ceilings, floors, and walls, is anticipated to benefit market dynamics. The market's expansion is being stifled by the high raw material costs of ceiling tiles. Furthermore, ceiling tile installation is costly because it necessitates the services of a professional. Few Indian Major Players 1. K-Flex India Pvt. Ltd. 2. Lloyd Insulations (I) Ltd. 3. Owens Corning Inds. (India) Pvt. Ltd. 4. Rock Wool (India) Pvt. Ltd. 5. Saint-Gobain Gyproc India Ltd.
Plant capacity: Fiberglass Wool Ceiling Tiles 3,000 Sq. Mtr. Per DayPlant & machinery: 482 Lakhs
Working capital: -T.C.I: Cost of Project: 1082 Lakhs
Return: 27.00%Break even: 52.00%
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Mineral Wool Ceiling Tiles

Ceiling tiles are a type of auxiliary ceiling that hangs below the main (structural) ceiling. Drop ceilings, also known as T-bar ceilings, false ceilings, suspended ceilings, grid ceilings, drop in ceilings, drop out ceilings, or ceiling tiles, are a common choice for both residential and commercial construction. Ceilings allow the installation of a dropped ceiling beneath existing fire sprinklers because the tiles, also known as melt-out ceiling tiles, are heat-sensitive and engineered to fall from the dropped ceiling suspension grid during a fire, allowing the sprinklers to shoot their water. Drop down ceiling tiles can increase the aesthetic appeal of a ceiling because the fire sprinklers are hidden behind the tiles. Drop down ceiling tiles are generally made of vinyl or expanded polystyrene and are available from a range of manufacturers in a variety of sizes and finishes. Mineral Wool Ceiling Tiles are used in the following places: • Concert halls • Theaters • Libraries • Auditoriums • Classrooms • Meeting rooms • Conference rooms • Sport rooms • Consulting rooms • Concert halls • Theaters Libraries • Auditoriums • Classrooms Between 2020 and 2025, the Ceiling Tiles Market is estimated to reach $8.60 billion, with a CAGR of 9.1%. A spate of development projects are fueling the ceiling tile market. Another megatrend affecting the building and construction industry is the population boom in metropolitan areas, which necessitates low-cost housing. This study covers the ceiling tiles market size by type and property, ceiling tiles market share by top 5 firms, and ceiling tiles market share by start-ups for the forecast year. Mineral Fiber Ceiling has the largest ceiling tile market share in 2019. Mineral fibre ceiling tiles offer sound insulation, durability, fire resistance, and light reflectance. They're frequently seen in non-residential structures, such as offices, hospitals, and retail stores. The joint venture, R&D, and product releases will all help to boost the mineral fibre ceiling tile market. In the United States, Geometrik Manufacturing Inc. has agreed to sell and market the company's product and system portfolio. Few Indian Major Players • K-Flex India Pvt. Ltd. • Lloyd Insulations (I) Ltd. • Owens Corning Inds. (India) Pvt. Ltd. • Rock Wool (India) Pvt. Ltd. • Saint-Gobain Gyproc India Ltd.
Plant capacity: Mineral Wool Ceiling Tiles 3,000.0 Sq. Mtr. Per DayPlant & machinery: 32 Lakhs
Working capital: -T.C.I: Cost of Project: 212 Lakhs
Return: 26.00%Break even: 62.00%
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