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Synthetic Red & Yellow Iron Oxide and Other Oxides of Iron - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Iron oxides are extensively used in the preparation of paints. There are two main stains yellow and red. Both these varieties are available is synthetic and natural forms. Yellow oxide of iron is widely used as a retainer is glass paint. Iron oxides are used in paints for exterior work on account of their low cost and protective value. They are used as primers for steel structures, automobiles, ship bottoms etc. The continually increasing importance of iron oxide pigments is based on their non toxicity, chemical stability wide variety of colours ranging from yellow, orange, red brown, black and low price. There are few organized major players in the industry. Present and future demand make it a promising project.
Plant capacity: 5 Ton/DayPlant & machinery: Rs. 43 Lacs
Working capital: Rs. 32 LacsT.C.I: Rs. 174 Lacs
Return: 44.72%Break even: 60.61%
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Perfumery Chemicals (Synthetic & Natural) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Perfumery chemicals are largely utilized in the production of different type of aromatic product like powder,cream, nail polishes, after shave lotions, toothpaste, soap, detergent, Agarbatti, different variety of perfumes etc.. There are lot of synthetic perfumery compounds of which Isobutyl acetate, Amyl benzoate, Butyl Phenyl Acetate, Ethyl Butyrate etc.. Perfumery chemicals are divided in two parts (1) Natural perfumery compound and (2) Synthetic perfumery compound. Both are largely demanded compound. Natural perfumery compound are basically highly volatile compounds. The demand of these chemicals are increasing day by day. There is good scope for new entrepreneur to invest in this project.
Plant capacity: 100 Kg/DayPlant & machinery: Rs. 7 Lakhs
Working capital: Rs. 14 LakhsT.C.I: Rs. 40 Lakhs
Return: 50.07%Break even: 54.86%
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Synthetic Floating In Fishing Industry - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Floating agent in the fishing industry has indirect relation. It has very good relation with fisheries. Fisherman has applied it lot for spreading net throughout the water surface with indications. Floating agent actually serves two purposes towards the fisherman, one it is used for spreading net throughout the surface and second it can be used as indicator. Floating agent may be prepared from the available natural soft wood or by using synthetic plastic. Synthetic floats are nothing but the hollow plastic material which can be easily float over the water and easily moveable. There is fair market of synthetic floats in India. There are few organized sectors manufacture synthetic float according to the market demand. Any new entrepreneur can come in this field.
Plant capacity: 400 Plots/DayPlant & machinery: Rs. 55.0 lakhs
Working capital: Rs. 166.0 lakhsT.C.I: Rs. 281.3 lakhs
Return: 40.87%Break even: 43.20%
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Synthetic Pollen - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Synthetic Pollen is a beautiful artificial article used in synthetic flowers. Now a day it has rapid use in the making of synthetic flowers. Market of synthetic and dry flowers is increasing 15-20% per annum. Synthetic pollen is basically made by using special type of thread and different grade of paints. For production it is required special type of dies and rollers. It has a very good export and domestic demand. New entrepreneurs can venture into this field provided also manufacture synthetic flowers.
Plant capacity: -Plant & machinery: =
Working capital: =T.C.I: -
Return: 1.00%Break even: N/A
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Synthetic Floats For Fishing Industry - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Floating agent in the fishing industry has indirect relation. It has very good relation with fisheries. Fisherman has applied it lot for spreading net throughout the water surfaces with indications. Floating agent actually serves two purposes towards the fisherman. Floating agent may be prepared from the available natural soft wood or by using synthetic plastic. It is used by the fisherman to extend the surface area of the fisheries net. It can be used in swimming pool as well as in the pond for leaning how to swim, the jelty of ocean as safety stand, making temporary pool over the river, lake etc. There is indigeneous availability of plant and machinery in India. Synthetic floats has fair market in India. There is shortage of natural products so synthetic product may replace the market demand.
Plant capacity: 400.00 Floats/DayPlant & machinery: 69 Lakhs
Working capital: -T.C.I: 344 Lakhs
Return: 41.00%Break even: 40.00%
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Synthetic Iron Oxide - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Synthetic iron oxides possess good tinting strength and excellent hiding powder. It is also light fast, resistant to alkalies and is available in yellow, brown, red and black colour. It is prepared from ferrous Sulphate and iron filings and is used for colouring construction materials. Its production is not sufficient to meet the entire demand. Therefore it has to be imported to meet the indigenous demand. So, there is a good scope for new entrants.
Plant capacity: 5.00 MT/day Plant & machinery: Rs. 61 Lakhs
Working capital: -T.C.I: Rs. 286 Lakhs
Return: 45.00%Break even: 40.00%
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SYNTHETIC IRON OXIDE (Red, Yellow and other Oxides of Iron) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Iron oxides are extensively used in the preparation of paints. There are two main stains yellow and red. Both these varieties are available in synthetic and natural forms. Natural and synthetic iron oxide pigments consist of well defined compounds with known crystal structures. Synthetic iron oxide pigments have become increasingly significant wing to their pure consistent properties. Oxides of iron are extensively used in the preparation of paints for exterior work, on account of their low cost and protective value. All synthetic iron oxide possess good tinting strength and excellent hiding power. They are also light fast and resistant to alkalies. The principle areas of use are colouring construction materials, paints & coatings, plastics & rubber etc. The iron oxide is used for making ferrites for electronic industry, coating for magnetic tape etc. and as the horizon of these industries is very vast, it is very obvious that the product has a very good market potential.
Plant capacity: 5 MT/ DayPlant & machinery: 80 Lakhs
Working capital: -T.C.I: 4 Crores
Return: 42.00%Break even: 42.00%
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SYNTHETIC IRON OXIDE FROM IRON OXIDE LIQUOR/SLUDGE BY LAUX PROCESS (RED, YELLOW, GREEN, BLUE) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Pigments are a group of insoluble colorants in form of finely ground solid particles that are mixed with a liquid to be applied in printing inks, oil and water based paints and plastics. There are two major types of pigments- organic and inorganic. Organic ones are obtained widely from the plant and animal kingdoms. They contain carbon in them. They are also produced synthetically through complex carbon-containing chemistry involving different materials such as petroleum, coal tar and natural gas. Inorganic Pigments are produced either from naturally mined materials such as sienna, umber and ochre or from synthetically manufactured materials like iron oxide, carbon black, etc. Sometimes they are produced by combining both of these processes. Synthetic red Iron Oxide Pigments were first made in a Laboratory setting by the 18th century. These pigments were given the name Mars Red. These pigments contained all the properties of their counterparts, i.e. Natural Iron Oxide Pigments. These properties included durability, permanence etc. From 19th century, the manufacturing of these synthetic iron oxide pigments started on regular basic. Gradually, the improvements have been taken place with every production process. In the early 1920, the yellow synthetic iron oxide pigments (Mars Yellow) were produced for the first time. Vital improvement processes have been taking place along with its production. By modifying the manufacturing processes of Mars Red and Mars Yellow, the manufacturing process of Brown Iron Oxide Pigments has been evolved. The common colors of these pigments are orange, red brown and yellow. Basic chemicals are used for manufacturing of synthetic iron oxide pigments. To produce synthetic iron oxide pigments, iron salts or iron compounds are decomposed. By precipitating of iron salts and reducing the organic compounds by iron, pigments of synthetic iron oxide can be prepared. The total volume of global market for inorganic, organic and special pigments was approximately 7.4 million tons in 2006. This volume will rise to 9.8 million tons by 2016 which is growing at a rate of 2.9% pa. Today, there is a lot of varieties of Synthetic Iron Oxide Pigments are available in the market. These synthetic pigments are found in different colors, having superior uniformity, excellent quality and high purity. The synthetic iron oxide pigments are best for tile, paper, paint, primer. Over the years, the market of iron oxide has grown at a composite rate of 2-4% per year, and even though there have been exponential ups & downs, this rate have been steady. These iron oxide pigments are extensively used for fulfilling the requirements of fields like construction, coatings, ceramics, paint, ink, rubber, plastics, and cosmetics and the major markets for colors and pigments include textiles, printing inks, plastics, paints and coatings. The other markets include ceramics, glass and minerals, leather; toner, cosmetics and toiletries, paper and paperboard etc. There is a very good scope for new entrepreneurs to venture in this field. Few Indian Major Players are as under: Adi Rasayan Ltd. Amal Ltd. Anirox Pigments Ltd. Clariant Chemicals (India) Ltd. Coltech Chemicals (India) Ltd. Dynamic Industries Ltd. Geecee Ventures Ltd. Gharda Chemicals Ltd. Iota Chemiculture Ltd. Jaysynth Dyestuff (India) Ltd. Jaysynth Impex Ltd. Jesons Industries Ltd. Jyoti Resins & Adhesives Ltd. Lambodar Investments & Trading Co. Ltd. Lona Industries Ltd. Mazda Colours Ltd. Meghmani Organics Ltd. Micro Inks Ltd. Omni Dye-Chem Exports Ltd. Oxides & Specialities Ltd. Pigment Specialities India Ltd. Pigments India Ltd. Pratiksha Chemicals Ltd. Riverside Industries Ltd. Shreyas Intermediates Ltd. Sudarshan Chemical Inds. Ltd. Swastik Oxides Ltd. Tata Pigments Ltd. Vanavil Dyes & Chemicals Ltd. Capacity : 375 MT Red SIOP/Annum 375 MT Yellow SIOP/Annum 375 MT Orange SIOP/Annum 375 MT Brown SIOP/Annum
Plant capacity: -Plant & machinery: 146 Lakhs
Working capital: -T.C.I: Cost of Project : 507 Lakhs
Return: 42.00%Break even: 50.00%
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SYNTHETIC RUTILE FROM ILMENITE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Titanium is relatively abundant in the earth’s crust, which is usually found in igneous and metamorphic rocks as ilmenite (FeTiO3), rutile (TiO2) and titanomagnetite (Fe2TiO4–Fe2O4). Ilmenite is a lustrous black to brownish titanium ore, essentially FeTiO3. Iron-black, heavy, metallic oxide mineral, composed of iron and titanium oxide (FeTiO), which is the major source of titanium. Thus ilmenite has enough titanium in their composition to be considered titanium ore when found in large enough deposits. Ilmenite contains iron, hence can be an iron ore while rutile does not contain iron, and is not an iron ore. Ilmenite forms as a primary mineral in igneous rocks and is concentrated into layers by a process called magmatic segregation. It crystallizes out of a magma relatively early before most of the other minerals. As a result, the heavier crystals of ilmenite fall to the bottom of the magma chamber and collect in layers. It is these layers that constitute a rich ore body for titanium miners. Ilmenite also occurs in pegmatite’s and some metamorphic rocks as well as in the sedimentary rocks that are formed from the weathering and erosion of them. Rutile is an interesting, varied and important mineral. Rutile is also unwittingly of major importance to the gemstone markets. Titanium dioxide or rutile also has high potential applications in environmental purification, gas sensors, and in photovoltaic cells due to its unique characteristics. Natural rutile, owing to its high titanium content and low levels of impurities, has traditionally been preferred as a feed stock for the production of titanium dioxide pigment. Natural rutile is becoming scarcer and consequently more costly and alternative methods that use ilmenite are being favored. Ilmenite concentrates have relatively low titanium content (usually about 50% titanium dioxide compared to about 96% in the case of rutile) but have Fe as their major impurity and thus pose problems for pigment production. Nevertheless, ilmenite has been used as an alternate feed material for production of pigment through chemical routes. Synthetic rutile was first produced in 1948 and is sold under a variety of names while very pure synthetic rutile is transparent and almost colorless (slightly yellow) in large pieces. Synthetic rutile can be made in a variety of colors. They can be made by doping, although the purest material is almost colorless. The high refractive index gives an adamantine luster and strong refraction that leads to a diamond-like appearance. The near-colorless diamond substitute is sold as Titania, which is the old-fashioned chemical name for this oxide. The process of converting ilmenite to synthetic rutile generates 0.7 tons of waste per ton of product, and the chloride process generates about 0.2 tons of waste per ton of TiO2 product using rutile as a feedstock. In comparison, direct chlorination of ilmenite generates approximately 1.2 tons of waste (primarily ferric chloride) per ton of TiO2 Synthetic rutile (TiO2) can also manufacture through the upgrading of ilmenite ore to remove impurities (mostly iron) and yield a feedstock for production of titanium tetrachloride through the chloride process. The chemical composition of synthetic rutile is similar to that of natural rutile, but differs in physical form. Synthetic rutile concentrates are composed of very fine crystals and are porous, whereas natural rutile grains are composed of single crystals. Benelite Cyclic Process to produce synthetic rutile In the Benelite Cyclic process developed by the Benelite Corporation of America, raw ilmenite sand containing 54 to 65% TiO2 is roasted with heavy fuel oil in a rotary kiln at 870° C. The fuel oil functions as a reducing agent, converting ferric iron (Fe3+) in the ilmenite to the ferrous (Fe2+) state. The fuel oil is burned at the discharge end of the kiln, and the resulting gases are passed through a cyclone and an incinerator to remove solids and unreacted hydrocarbons. The reduced ilmenite is then batch-digested in rotary-ball digesters with 18-20% HCl at 140° C. Ferrous oxide in the ilmenite is converted to soluble ferrous chloride, and the TiO2 portion of the ilmenite is left as a solid. Spent acid liquor, which contains excess HCl and ferrous chloride, is sent to an acid regeneration circuit. The TiO2 solids are washed with water and filtered and calcined at 870° C, yielding synthetic rutile with approximately 94% TiO2. Exhaust gases from the calciner are treated to remove solids and acidic gases before they are released to the atmosphere. In the acid regeneration circuit, the spent acid liquor is sent to a preconcentrator where one-fourth of the water in the liquor is evaporated. The concentrated liquor is sprayed through atomizers, causing the droplets to dry out, yielding HCl gas and ferric oxide powder. The gas is cycloned and then sent to an absorber to remove HCl for reuse. The ferric oxide powder is slurried with water to create the waste stream iron oxide slurry. Synthetic rutile (TiO2) is manufactured through the upgrading of ilmenite ore to remove impurities (mostly iron) and yield a feedstock for production of titanium tetrachloride through the chloride process. The chemical composition of synthetic rutile is similar to that of natural rutile, but differs in physical form. Synthetic rutile concentrates are composed of very fine crystals and are porous, whereas natural rutile grains are composed of single crystals. ? SYNTHETIC RUTILE PROPERTIES Chemical Composition: Titanium Dioxide - TiO2 Classification / Type: The material is found abundant as inclusions (silk, needles, crystals, etc.) in number of gemstones preferably in quartz, tourmaline, ruby and sapphire but large facet table crystals are quite rare therefore gemological importance lies in the synthetic counterpart produced by flame fusion method. Colors / Varieties: All colors, generally colorless with a yellow tinge. Crystal System / Forms: Tetragonal System. Hardness: 6 - 6.5. Specific Gravity: 4.20. Cleavage / Fracture: Distinct. Luster: Vitreous. Refractive Index / Birefringence: 2.616 - 2.903 / 0.287. Pleochroism: Weak. Dispersion: 0.290 (high fire). Magnification: Generally clean, strong doubling giving a hazy appearance, dispersive fire. U.V. Fluorescence: Inert. Spectrum: Not diagnostic. Cause of Color: As per dopant used. Treatment (Enhancement): Dark colored boules of synthetic rutile are heated to give the light yellow color. Natural rutile is generally brown in color which is heated to give yellow color. Specific Tests: Very high doubling and dispersive fire. Synthesis: Flame Fusion Method Geological Occurrence: Natural rutile as inclusions in quartz, tourmaline and corundum. Cuts & Uses: Facetted cuts, etc. USES Synthetic rutile is the preferred feedstocks for production of titanium tetrachloride which is used for sponge and metal production. Because it is relatively free of impurities, fewer wastes are generated using rutile and synthetic rutile to produce titanium tetrachloride and titanium dioxide pigment than with ilmenite. Rutile is a major ore of titanium, a metal used for high tech alloys because of its light weight, high strength and resistance to corrosion. Rutile is seldom used in jewellery because of its less hardened property. Rutile has minor uses in porcelain and glass manufacture as a coloring agent and in making some steels and copper alloys. Rutile is also used as a gem, but artificial rutile produced by the flame-fusion (Verneuil) process is superior to natural crystals for gem use. The artificial material has a yellow tinge, a very high index of refraction, and high dispersion; hence it shows fire and brilliance like that of diamond. Synthetic gems can be produced in various colours by the addition of appropriate metal oxides before fusion. Synthetic rutile is used for coating welding electrodes and for manufacture of titanium tetrachloride which in turn is used in making titanium sponge. MARKET SURVEY Iluka is the world’s largest producer of synthetic rutile, accounting for approximately 66% of global production in past years. Synthetic rutile prices have risen more strongly, up by around 12%, and ilmenite prices have increased by around 8%. Indian Synthetic Rutile Plants are based on reduction roasting followed by acid leaching with or without generation of hydrochloric acid. The continuing objective of Austpac is participation in a large scale synthetic rutile plant based on India’s large, high grade heavy mineral resources. TiO2 market analysts predict an increased demand for high grade feedstock for TiO2 pigment manufacture in past years. Austpac and Ticor are therefore now examining alternatives for the initial plant that will allow a large scale facility to meet the predicted market window for synthetic rutile. CMRL (Cochin Mineral and Rutile Ltd.) is manufacturing the best quality Synthetic Rutile across the World. CMRL is India's largest manufacturer of Aqua Ferric Chloride which conforms to all major International Standards.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Synthetic Tannin Powder For Leather Industry - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The term tannin refers to the use of tannins in tanning animal hides into leather; hence the words tan and tanning for the treatment of leather. However, the term tannin by extension is widely applied to any large polyphenolic compound containing sufficient hydroxyls and other suitable groups (such as carboxyls) to form strong complexes with proteins and other macromolecules. Synthetic tannins are used in tanneries as replacement to compliment the tanning action made by the natural tanning extracts. They are used as auxiliaries for pre-tanning, re-tanning and combined tanning and as dispersing agents for vegetable tannins and dyestuffs. Tannins are incompatible with alkalis, gelatin, heavy metals, iron, limewater, metallic salts, strong oxidizing agents and zinc sulfate, since they form complexes and precipitate in aqueous solution. Uses & Applications They have a property to tan animal skin to convert to leather or hide. Conversion imparts resistance to water, heat and abrasives. They can be extracted using water-acetone/alcohol mixture. They have a property to precipitate gelatine & heavy metals. Market Survey In the wattle bark trade, one could process stick bark, bale it and sell it, or process wattle bark, extract tannin and sell it. Sale is normally by export. There are only two companies in East Africa, which extract tannin, namely EATEC AND KTE. These are business concerns that are profit driven. Two other concerns, the sotik wattle bark and the MWB, were the only two other concerns dealing with wattle bark within east Africa. These were owned by farmers and dealt only with processing stick bark and marketing it. The sotik wattle bark company has since gone under and it is only the MWB that remains as the sole flagship of black wattle farmers. Tannin extract is traditionally produced from black wattle trees but there is now stiff competition from tannin extract produced from chestnut and Quebracho trees from South America. Locally there is stiff competition with synthetic tannin. It is this synthetic tannin that is used by all shoe making companies in Kenya. Synthetic tannin is made using sulphur, which adversely affects the environment, the ozone layers and the users. Synthetic tannin produces poorer quality leather than natural tannin and it is much cheaper than tannin extract from black wattle, which makes the best quality leather. ? There are three conventional types or grades of tannin extracts from black wattle. These are: 1. Solid Mimosa Extract. 2. Green sulphited mimosa powder, commonly called GS powder. 3. Spray dried ordinary mimosa powder. Solid mimosa extract is the cheapest and poorest quality tannin extract. It is made out of stick bark alone. Its demand worldwide appears to be waning and the profit margin is lower than the other two types of tannin extract. Spray dried mimosa powder is the next cheapest tanning extract. It is of higher quality than the solid mimosa extract. Spray dried mimosa powder is made out of stick bark, green bark or the combination of the two. GS powder is the highest quality tannin extract, has the highest demand and the profit margin. It is made only from green bark. The green bark that is used to GS powder must be processed within a maximum of 24 hours after being stripped.
Plant capacity: 3000 MT/ AnnumPlant & machinery: 159 Lakh
Working capital: -T.C.I: Cost of Project: 506 Lakh
Return: 25.00%Break even: 53.00%
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