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Microwave Oven - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Microwave ovens are the latest addition to the range of electronic consumer products. These ovens are used to cook, roast, steam, thaw, stew, bake, reheat meltetc. Cooking in microwave oven can be done in about one-third time taken by conventional method. Out of the total, it is understood that about 60% i.e. 1,38,940 number is used by household sector while 40% i.e. 92627 numbers is used by hotels, restaurant etc. As far as future is concerned, it will depend upon the number of families in upper middle and rich classes in urban area. The demand for microwave oven from non house hold sector will also increase with increase in number of hotels, restaurants and also with increasing use of fast foods and ready to eat food. Keeping both these sector in view, the demand for microwave oven is estimated to increase at the rate of 30 percent per annum in next five years. There is wide gap between demand and supply. Any entrepreneur can come in this field.
Plant capacity: 25 Nos/DayPlant & machinery: Rs. 16.0 Lakhs
Working capital: Rs. 48 LakhsT.C.I: Rs. 85 Lakhs
Return: 70.52%Break even: 37.72%
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PHOTOCOPIER CLEANING WEB (Non Woven) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

During the printing process, ink, dirt and other residue may accumulate on the blanket cylinders. The accumulation of such residues can cause various problems, such as poor print image quality and damage to the blanket. The non-woven fabric for cleaning printing machine relates generally to a cleaning material that can be used to clean a printing machine, and more particularly to a cleaning material in the form of a non woven fabric impregnated with a cleaning composition. By virtue of the versatile use of photocopier cleaning web in photocopier machine for entrapping of dust / dirt particles, etc. the demand of the product is increasing at a considerable pace. To cope up with the outgrowing demand of the product, the imperative, need of the hour is to set up number of units for the manufacture of the product. In fact, this cleaning web is an imported product; nobody is manufacturing it in India. Thus, in the limelight of the facts enumerated above, a new entrepreneur can well venture into this field. It is lucrative project with very good future prospects.
Plant capacity: 5000 Nos./dayPlant & machinery: 108 Lakhs
Working capital: -T.C.I: 315 Lakhs
Return: 45.00%Break even: 45.00%
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HDPE/PP Woven Sacks - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

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Plant capacity: 10,000 Bags /DayPlant & machinery: Rs. 78 Lakhs
Working capital: -T.C.I: Rs. 392 Lakhs
Return: 45.00%Break even: 39.00%
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H.D.P.E. WOVEN SACKS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Woven sacks as a packaging medium is well established for bulk storing / transportation of dry products like grains, pulses, cereals, flour, sugar and cement. The most common material used for making of sacks is jute but cotton is also used to some extent. Different countries use different materials for woven sacks. In certain countries, high density polyethylene woven sacks are used. Where as, in some countries polypropylene woven sacks are more popular. Basically, this depends on the availability and the price of material. There are maximum use of HDPE woven sacks in the fertilizer industry and cement industry, also partly used by chemical industry. In India fertilizer industries growth 2–5% and cement industries growth is also about 5%. In coming years the production of fertilizer and cement will be increased. On that base it can be concluded that the demand growth of HDPE woven sacks will be increased. New entrepreneurs can well venture into this field.
Plant capacity: 60,00,000 Nos. / AnnumPlant & machinery: 66 Lakhs
Working capital: -T.C.I: Cost of Project : 131 Lakhs
Return: 25.00%Break even: 54.00%
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HD AND PP WOVEN SACKS BY CIRCULAR & PLAIN LOOMS WITH LAMINATION & PRINTING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Packaging is both a symbol of society consumption habits and reflection of its progress. The user experts it to have better strength, easier handling, to be lighter, more aesthetic, safer from a hygiene point of view, etc. In addition to its standard attributes, todays packaging just also contributes to protecting the environment, and certainly must not damage it besides being friendly to human health. PP bags are made from virgin polypropylene plastic. These bags are versatile, attractive bags most commonly used for packaging small items such as beads & lollies. These bags can be sealed with a heat sealer like many other plastic bags. Polypropylene is one of those most versatile polymers available with applications, both as a plastic and as a fibre, in virtually all of the plastics and use markets. Woven sacks are the best and most cost effective packaging solution for Industries like cement, fertilizer, sugar, chemicals, food, grains etc. The HD/PP woven sacks are basically used for packing of cement and fertilizers companies, but presently also used for skimmed milk powder, sugar, grains and number of other products after value addition by making usable them for other products. HD/PP woven sacks are 100% recyclable, does not break easily, reusable and having more tensile strength. The product will be directly sold to the end users as per their requirement. HD/PP woven sacks can be unlaminated, laminated and along with PE liners. Woven sacks enjoy a good market in India and will continue to do so in the coming years. There are maximum use of PP woven bags in the fertilizer industry and cement industry, also partly used by chemical industry. In India fertilizer industries growth 2-5% and cement industries growth also about 6%. On the base it can be concluded that there is demand growth of non-woven sacks increase by 3% per annum. The demand of PP woven sacks is increasing day by day so, there lies a great scope for further expansion in near future. Few Indian Major players are as under: Aditya Polymers Ltd. Cigfil Ltd. Dalmia Laminators Ltd. Deccan Polypacks Ltd. Gopala Polyplast Ltd. Gujarat Craft Inds. Ltd. Gujarat Polyweave Ltd. Gujarat Raffia Inds. Ltd. Jai Corp Ltd. K L J Plastics Ltd. Kamakhya (India) Ltd. Kay Polyplast Ltd. Midland Plastics Ltd. Oripol Industries Ltd. P E T Fibres Ltd. Pankaj Polymers Ltd. Pithampur Poly Products Ltd. Polyspin Ltd. Primo Pick N Pack Ltd. Propene Products Ltd. Raipur Rotocast Ltd. Raj Packwell Ltd. S P L Industries (Shanti Packaging) Ltd. Safepack Polymers Ltd. Shankar Packagings Ltd. Sunil Polypack Ltd. Texplast Industries Ltd. Tulsyan N E C Ltd.
Plant capacity: 3000000 Nos., 5000 Nos. Woven Sacks by Circular, 5000 Nos. Woven Sacks by Looms /Day, Sacks For Atta Each 50 Kgs. CapPlant & machinery: 36 Lakhs
Working capital: -T.C.I: 153 Lakhs
Return: 50.00%Break even: 36.00%
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Non Woven Fabric - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Product Profile: Non woven fabric is a fabric like material made from long fibres, bonded together by chemical, mechanical, heat or solvent treatment. The term is used in the textile manufacturing industry to denote fabrics, such as felt, which are neither woven nor knitted. Non woven materials typically lack strength unless densified or reinforced by a backing. In recent years, non wovens have become an alternative to polyurethane foam. Non woven fabrics are engineered fabrics that may be a limited life, single use fabric or a very durable fabric. They are flat, porous sheets that are made directly from separate fibers or from molten plastic or plastic film. They are not made by weaving or knitting and do not require converting the fibers to yarn. Non woven polypropylene (P.P.) fabric is made of spun bond polypropylene which can be recycled, naturally decompose and completely incinerates without any production of poisonous pollutant. Even though the bags look like a textile, they are in fact made from spun bonded polypropylene, commonly known as PP, which is a by-product of crude oil. No water is used in the production process and thereby not polluted. The material is recyclable thus environmentally friendly & assists with Environment protection. Properties of non woven fabric: Non woven fabrics provide specific functions such as absorbency, liquid repellency, resilience, stretch, softness, strength, flame retardancy, washability, cushioning, filtering, bacterial barrier and sterility. These properties are often combined to create fabrics suited for specific jobs, while achieving a good balance between product use-life and cost. They can mimic the appearance, texture and strength of a woven fabric and can be as bulky as the thickest paddings. In combination with other materials they provide a spectrum of products with diverse properties, and are used alone or as components of apparel, home furnishings, health care, engineering, industrial and consumer goods. Applications of Non woven Fabrics • Wipes and dusters, tea and coffee bags, fabric softeners, food wraps, filters, bed and table linen, etc. • Hygienic care as in baby diapers, feminine hygiene products, adult incontinence items, dry and wet pads, but also nursing pads. • Healthcare, like operation drapes, gowns and packs, face masks, dressings and swabs, etc. • Interlinings, insulation and protection clothing, industrial work wears, chemical defence suits, shoe components, etc. • Application in automotive: boot liners, shelf trim, oil and cabin air filters, moulded bonnet liners, heat shields, airbags, tapes, decorative fabrics, etc. • Roofing and tile underlay, thermal and noise insulation, house wrap, drainage, etc. • Geotextiles: asphalt overlay, soil stabilization, drainage, sedimentation and erosion control, etc. • Filtration of air and gas, Hevac, Hepa, Ulpa filters • Industrial: cable insulation, abrasives, reinforced plastics, battery separators, satellite dishes, artificial leather, air conditioning, coating. • Home furnishing, Agriculture, leisure and travel, school and office etc. Non woven bags Non woven bags have been emerging as the most popular alternative with local stores and big retailers because bags made of this material offer the texture and durability of a cloth bag at a much lower cost. These bags are the cheapest alternative to plastic. The non woven bags have generated the highest order from the market since the plastic bag ban. Polypropylene is not harmful. It is recyclable, hence good for environment. There are various kinds of non woven bags such as non woven rice bag, carry bag, catering bag, banyan cut bag, fruit and vegetables bag, grocery/shopping bag, PP bag, gift bag, printed bag and many more. For example non woven rice bags are extensively used to store rice in place of conventional plastic and paper bags. Non woven rice bags have high tensile strength and are highly durable. Non woven fabric bags are widely used as packing material due to so many advantages over conventional sacks. These bags are excellent for covering products and goods thereby protecting them from moisture and dust. Market Scenario Global sales of non woven fabrics are forecast to increase 6.9 percent annually through 2015 to 9.2 million metric tons. This rate is acceleration from the 2005 o 2010 periods, reflecting a low base as global recessionary conditions restrained non wovens fabric demand in 2008 and 2009 before improving somewhat in 2010. Continued growth in global manufacturing and construction activity, as well as gains in personal income will promote demand. Product sales will grow faster in area terms, rising 7.3 percent per year to 198 billion square meters, reflecting a modest decrease in average non wovens weight. This will be due primarily to increased demand in developing areas for a variety of lighter weight disposable non woven products, supported by manufacturer efforts to make them more affordable and technological advances that are making new generations of non woven fabrics lighter. The sales of non woven fabrics in India will increase 12.7% per year in constant dollars from $214 million in 2007 to $390 million by the end of 2012. These dollar sales represent non woven materials that are produced within India and non wovens that are imported in roll good forms or in a converted state, such as baby diapers or modified bitumen roofing materials. The personal hygiene market- which includes adult incontinence products, feminine hygiene products, and infant diapers and training pants will continue to account for the single largest share of non wovens demand in 2012.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Non Woven Fabric Bag (Stitching) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

Product Profile: Non woven bags are made of a sheet of fibers and continuous filaments or chopped yarns of any nature or origin, that have been formed into a web by any means with the exception of weaving or knitting. There are various kinds of non woven bags such as non woven rice bag, carry bag, catering bag, banyan cut bag, fruit and vegetables bag, grocery/shopping bag, PP bag, gift bag, printed bag and many more. The technology involved for the manufacture of non woven fabric bags is simple the process of transformation of woven fabric in the form of bags of desired specification is free of pollution and are controlled within the prescribed norms constituted for such types of ventures. Non woven bag is known for the utility of carrying heavy loads. Non woven bags can be availed in small, medium and large sizes. These bags are available in various colour textures and design patterns which is having requisite durability. It is an ideal substitute for paper bags. These non woven fabric bags are available in different shapes and dimensionally accurate. These bags can customize as per demands at reasonable prices. Non woven Fabric Bags Properties: • Stretch ability • Flame retardancy • Wash ability • Strength • Absorbency • Liquid repellence • Resilience • Softness • Cushioning • Filtering • Bacterial barrier & • Sterility Advantages: Non woven fabric bags are widely used as packing material due to so many advantages over conventional sacks. These bags are excellent for covering products and goods thereby protecting them from moisture and dust. Non woven fabric bags can be used as a protective covering in sector like agriculture, infrastructure, automobiles and also as tents, floor spreads, as a cover of machinery etc. There are various advantages of non woven fabric such as it is soft, permeable, fire resistant, water resistant, it is easily customizable, nontoxic and environment friendly and is known to cause no allergies to human bodies. Production of non woven bags: Non woven fabric bags are manufactured by prime quality fabrics that ensure their longer life and high strength. Manufacturing of non woven bags get place in three stages: web formation web bonding and finishing treatments. There are four basic methods of web formation i.e. dry laid, spun melt, wet laid and other techniques. Web bonding are of three types chemical, thermal and mechanical and there are different types of finishing treatments such as flame retardant, breathable porous, water repellent, conductive, antistatic etc. Indian scenario Due to rapid growth in processing and chemical industries the demand of non woven fabric bags are touching sky high. This multipurpose product has therefore become a boon to the Indian industry especially in the rainy season. Indian non woven market is growing at the rate of 8-10%. However in the coming year the continuous growing Indian GDP, increasing purchasing power parity and India’s initiative in the economic development will give a boost to this niche field and it is assumed that it would fetch growth rate of 12-15%. At present the production of non woven fabrics in India is touching 190MT. This will be due primarily to increased demand in developing areas for a variety of lighter weight disposable non woven bags, supported by manufacturer efforts to make them more affordable and technological advances that are making new generations of non woven fabrics lighter. Demand for non woven fabric bags in increasing very rapidly and there is a huge potential to set up non woven production facility in India to accommodate this growing demand.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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PP Woven Bags (for Cement Packing) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile PP woven sacks laminated with PP liner have wider applications. PP woven sacks are much stronger & can withstand much higher impact loads because of PP strips elongation at break is about 15 to 25% as compared to 30% of Jute. These sacks are much cleaner & resist fungal attack. PP Woven Sacks can be unlaminated, Laminated and along with PE liners. The size range for bags made from tubular fabric is from minimum 24 inches (60 cm.) upto 61 inches (155 cm). Woven Sacks are the best and the most cost effective packaging solution for Industries like Cement, fertilizer, sugar, chemicals, food grains etc. off late Woven fabric, which is the first stage of Woven sacks, is a preferred medium for bale wrapping and rain protection in the form of Tarpaulin. Salient Features: • Flexible and high strength • Double side print • Water & dust proof design • Heat/Wave Cut & hemmed top • Flat or anti-slip weaving Applications PP woven bags and PP woven sacks with liners are specially designed for the packaging of pulverous & force flowing materials, which include the following: • Food Products: Flour, Corn, Grain, Sugar, Salt, Animal Feed • Chemicals & Fertilizers: Carbon, Caustic Soda, Potash, Phosphates • Petro chemicals: Polymers, Granules, PVC Compound, Master Batches • Minerals: Cement, Calcium Carbonate, Lime, Sand Advantages of PP Woven Bags Woven bags and sacks of PP offer several advantages over other industrial packaging material. Some of the advantages are: 1. Moisture Proof: PP Bags are inherently moisture repellent 2. Light Weight: PP Bags being lightweight, offers easy and cheap transportation. 3. Printing: Bright 2/3/4 Colour printing offers aggressive marketing prospects 4. Stackability: No problems in stacking. Can be gusseted to further improve stacking 5. Strength: High Tensile strength and long life. 6. Economical: Highly economical compared to other alternative packing material 7. Seepage: No Seepages especially in paper lined bags Market Scenario Woven bags enjoy a good market in India and will continue to do so in the coming years. Plastic woven sacks are rapidly replacing jute bags because they have often various advantages over the conventional jute fabrics as packaging materials. They have excellent chemical resistance; they are light in weight and more suitable for packing of various chemicals in the form of granules and powder. They are also: stronger and can withstand much higher impact loads. Their elongation at break is 15 to 25 per cent compared to 3 per cent for jute; they are much cleaner, both in use and production and can be used to handle food products as they are resistant to fungal attack. Because of such superior properties of plastic woven bags, it has high demand everywhere. Cement industry is increasing day by day.
Plant capacity: 1 Lakh No.s/dayPlant & machinery: 171 Lakh
Working capital: -T.C.I: Cost of Project : 561 Lakh
Return: 47.00%Break even: 49.00%
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HDPE/PP Woven Sacks(Using Circular Looms) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PP/HDPE woven sacks laminated with LDPE/PP liner have wider applications. HDPE woven sacks are much stronger & can withstand much higher impact loads because of HDPE strips elongation at break is about 15-25% as compared to 30% of Jute. These sacks are much cleaner & resist fungal attack. Jute prices are very unstable in the market since Jute is an agriculture product. These sacks have many advantages over other conventional sacks materials & are quite competitive in price. The major users of HDPE/PP woven sacks are fertilizer, sugar, cattle feed, cement & other chemical Industries. Oil seeds, salt, starch, pesticides, detergents & many other items are also being packed in woven sacks. HDPE/PP oriented strips are becoming increasingly popular in India & have caught the eye of many end users for their requirement of packing materials. Because of such superior properties of plastic woven sacks, it has high demand everywhere. Few Indian Major Players are as under:- Bharat Fertiliser Inds. Ltd. Brij Fabrics Pvt. Ltd. Cherry Polypacks Ltd. Cigfil Ltd. Dalmia Laminators Ltd. Deccan Polypacks Ltd. Gopala Polyplast Ltd. Gujarat Polyweave Ltd. Gujarat Raffia Inds. Ltd. Gurukrupa Polyplast Ltd. Jai Corp Ltd. Jajodia Industries Ltd. Kamakhya (India) Ltd. Karnavati Alfa International Ltd. M L G Industries Ltd. Maruti Plastics Ltd. Neo Corp Intl. Ltd. Oripol Industries Ltd. Pankaj Polymers Ltd. Pithampur Poly Products Ltd. Polyspin Exports Ltd. Polyspin Ltd. Primo Pick N Pack Ltd. Propene Products Ltd. R D B Rasayans Ltd. Raj Packwell Ltd. S P L Industries (Shanti Packaging) Ltd. Safepack Polymers Ltd. Shankar Packagings Ltd. Super Polyfabriks Ltd. Texplast Industries Ltd. Timespac India Ltd. Tulsyan N E C Ltd. U I C Udyog Ltd. Union Quality Plastics Ltd.
Plant capacity: 20000Nos. /DayPlant & machinery: 297 Lakhs
Working capital: -T.C.I: Cost of Projects: 525 Lakhs
Return: 30.00%Break even: 61.00%
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HDPE/PP Woven Sacks - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Woven fabric is a textile formed by weaving. It is produced on a loom, and made of many threads woven on a warp and a weft. Woven polypropylene/HDPE bags or simply woven PP/HDPE bags are considered to be the toughest packaging bags, widely used to pack materials for grain, milling and sugar industry. They are non toxic. Lighter in weight & have more advantages than conventional bags. HDPE woven sacks are much stronger & can withstand much higher impact loads because of HDPE strips elongation at break is about 15-25% as compared to 30% of Jute. The major users of HDPE/PP woven sacks are fertilizer, sugar, cattle feed, cement & other chemical Industries. Fabric from HDPE strips is also ideal for the manufacture of shopping bags, sport hold-all, deck chairs, books binding Cinema screen wall facing & carpet backing etc. The current demand of woven sacks in North Eastern Region is estimated to be in the range of 600 - 650 MTPM of which only 60 - 70% of the requirement is fulfilled by local industries, Cement, Fertilizer and Flour Mills are major woven sacks consuming sectors in North-Eastern Region. The only fertilizer complex (urea based) of NER is located in Assam with installed capacity of 0.5 MMTPA, and has reported a production growth of 12% in the past five years. Apart from urea complex, there are 9 bio-fertilizer units in the region with a total installed capacity of 1115 MTPA. Thus, it is a good project for entrepreneurs to invest.
Plant capacity: 2 Lakh nos. /DayPlant & machinery: Rs. 898 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 1794 Lakhs
Return: 28.00%Break even: 52.00%
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