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GALVANIZED IRON WIRE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The production of G.I. Wire from H.B. wire is not complicated. In case of H.B. wire drawing from H.B. bars, certain mechanical process is used. An important difference between bar drawing and wire drawing is that the bars must remain straight. The length of the bars, which can be drawn, is limited by the maximum travel of the carriage, which may be from 50 to 100 feet. Wire and wire products, including flat strips are one of the largest consuming items. G.I. Steel wires of standard quality are used for the manufacture of ropes for various applications, barbed fencing and nails etc. Although the G.I. flat wires are manufactured from mild steel as starting material, range over a wide field. The project, however, is designed to turnout only wires, which have the largest demand, i.e. flat wires or strip in galvanized form. There is a good scope for new entrepreneurs to venture into this field.
Plant capacity: 8.00 MT./dayPlant & machinery: Rs. 70 lakhs
Working capital: -T.C.I: Rs. 419 lakhs
Return: 46.00%Break even: 32.00%
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Pre-painted Coloured Galvanized Roofing Steel Sheet (Plain & Corrugated) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

There is significant increase in demand for pre-coated galvanized sheet-for industrial, storage and warehousing projects. In USA & Europe 55% Aluminium Zinc coated steel is used for roofing which gives increased life compared to ordinary coated sheets. The corrugated galvanized iron sheets are extensively used in various fields e.g. Industrial sheds, dairy farm sheds, poultry farm sheds and warehouses etc. for roofing purpose. It is observed that asbestos cemented roof sheet, plastic corrugated sheet, and red mud sheets are also used in the construction of industrial shed. However, the use of asbestos sheet is not preferred and there is a potential for growth of this product, in industrial projects, warehouses and storage establishments.
Plant capacity: 15 MT / DayPlant & machinery: 58 Lakhs
Working capital: -T.C.I: 793 Lakhs
Return: 50.00%Break even: 27.00%
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Corrugated Galvanized Sheet - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Galvanized Corrugated Sheets are manufactured using best grade steel and is widely applied in construction industry. Galvanized Corrugated Sheets have excellent corrosion resistance, these Sheets have become the most preferred material for various construction purposes, particularly roofing and walling. The demand for corrugated iron sheet depends mainly on the performance of its end-user (i.e. the construction sector or more specifically the building construction sector). Therefore, the demand for the products under consideration is a derived demand, which depends directly on themperformance of its major end – user. The construction sector of the country has undergone tremendous changes and development in recent years. The contribution of the construction sector to the GDP during the period 2001 – 2010 have been growing at annual average growth rate of 13 percent which is above the average annual growth rate of real GDP during the period under consideration (11.4 %), indicating a rise in the share of the construction sector within the overall economy. Moreover, during the GTP period (2010 – 2015), the construction sector is expected to grow at annual average growth rate of 20%. Uses and Applications The corrugated galvanized iron sheets are extensively used in various fields e.g. industries sheds, dairy farm sheds, poultry farm sheds etc. for roofing purpose. In recent years, a lot of multi scale projects have taken up the Indian industry by a storm and these levels have given a larger scope for steel companies. The galvanised plain coils / sheets and corrugated sheets (GP/GC) are value - added steel products which are tough, sturdy, light weight, bright and corrosion resistant. In India these are produced in the thickness range of 0.15 mm to 2.0 mm and width range of 800 mm to 1560 mm. The function of the zinc layer is mainly three fold: To retain the steel intact with its full initial strength; to provide the surface a more pleasing appearance and to increase the life of any suitable organic finishing system applied over it. Market Survey There is always a need for galvanized sheets, rollers, and other varieties of pressed sheets that make up the steel industry. The construction process needless to say remains the same but has new implementations that are adapted from the western counterparts. Steel manufacturers are now in demand for infrastructure and automobile sectors as well, thus widening their scope of development. The recent growth of these newly developed industries has given a new lease of hope to steel developers. This sudden splurge of industrial growth has honed the success of the leading steel companies in India. Roofing industry in India is preparing for the next generation of ambitious projects. That roofing is an important component of the construction industry is evident from the fact that it accounts for over 25 per cent of the total building construction cost. There are many roofing options in the Indian roofing sector, such as asbestos cement fibre sheets, corrugated galvanised iron sheets. Growth in the infrastructure and industrial segment has been a major demand driver for roof and wall cladding industry. It has registered a double digit growth over past three years and the future of this industry is also looking bright considering the low steel penetration and high demand in construction industry. Major shift is observed from clay tiles and conventional roofing system to metal cladding solution. Customers are looking for architectural solution which provides innovative shapes such as convex, concave in addition to new attractive colors. The future of roof and wall cladding industry is bright considering the low steel penetration and high demand in construction industry. Few Major Players are as under:- Bharat Berg Ltd. National Steel & Agro Inds. Ltd. Ram Krishan Kulwant Rai Enterprises Ltd. Sipta Coated Steels Ltd. [Erstwhile]
Plant capacity: 500 Nos./ dayPlant & machinery: Rs.12 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs.165 Lakhs
Return: 39.00%Break even: 59.00%
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E.R.W. Galvanized Steel Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

GI Pipes/ Galvanized pipes are steel pipes covered with a protective coating of zinc that greatly reduces its tendency to corrode and extends its life expectant galvanized steel tubes are covered by a layer of zinc & are used for varied applications. These are available in various size and shapes based on the customer’s requirements. These tubes are natural corrosion resistant and hold functional durability, even in outdoor environments. Apart from preventing water corrosion, it is equally effective in dry, indoor environments. Electric Resistance Welded Pipe uses the high frequency induction heating (HFI) process to manufacture pipes ranging in nominal diameter from 219 mm (8,58 inch) to 610 mm (24 inch), and in wall thickness. In order to ensure completely smooth pipes, welds are scarfed both internally and externally. Immediate confirmations of welds are assured as pipes pass through a multi-probe ultrasonic inspection system located after the welding and scarfing stations. Following ultrasonic assessment, weld joints are induction heated to normalize the metallic structure of the weld. Normalizing also improves toughness of the steel in the region and significantly decreases the weld line corrosion effect. Prior to hydrostatic testing, pipes are sized to required tolerances before being cut to length and the ends bevelled. Weld seams is again ultrasonically tested. Pipes are inspected, weighed and can be varnished and marked prior to final inspection and dispatch, or transferred to the coating and lining plants for corrosion protection treatment. Uses & Applications These are pipes suitable for irrigation and water supply, plumbing, cold storage applications, scaffolding, antenna and telecom towers, water wells etc. GI pipes for various purposes depending upon the requirements of our customers. These pipes and tubes find diverse applications in the following sectors: Air and Water Line - Main water supply, Plumbing / Pumping, Chilled Water Line, Sewerage, Firefighting equipment, Waste water conveying, Cooling tower, Air duct, Chimney, Compressed Air line, Refrigerated line, in cold storage, Gas piping LPG cylinder supporting ring, Chemical transportation. It may be used in residential water supply lines, but not gas lines because natural gas causes the zinc to flake off and clog the system. It's not frequently used for water supply lines because the minerals in the water react with the galvanizing material and form scale, which builds up over time and will eventually clog the pipe. For industrial purpose it could be used in Industrial water lines/plant piping, Waste waterlines, Scaffoldings, Electrical Cable conduits, Gas/Natural gas pipe lines, Oil pipe lines, Cooling towers, LPG & other non-toxic gas pipelines, Cold storages, Vehicular chassis and frames, Idlers & belt conveyors Market Survey Steel pipes are primarily of two types, seamless and welded. Seamless pipes and tubes are used in both oil and non-oil sectors in a wide range of applications as line pipes, casing pipes, production tubings, drill pipes and the like. In the oil sector, API (American Petroleum Institute) standard pipes are preferred for line pipes and casing pipes. Oil sector absorbs nearly 60% of seamless pipes, while some 30% are consumed by bearings and boiler manufacturers. According to the London-based Iron and Steel Statistics Bureau (ISSB), steel tubes industry is poised for a 30% growth in the wake of a growing demand in the infrastructure construction sector, mainly in scaffolding in buildings. The sector has grown dramatically in the recent past at a record 20% growth owing to several infrastructure projects lined up by the government and the private sector. The use of steel rods and bars in stadia, railway stations, multiplexes and gas pipeline has been replaced with steel tubes, fuelling further growth potential for the tube industry. Salem plant (of Steel Authority of India) created awareness of stainless steel also in areas other than utensils. As a result, it found its way increasingly into processing industry, construction, railways and engineering industry. From 85%, the consumption of stainless steel by the utensil manufacturing sector dropped down to nearly 75%. As against the high level of stainless steel used for utensils in India, only 35% is used in the developed countries. India utilizes only about 12% of stainless steel in industrial applications as against 19% in developed countries. Out of total stainless steel produced, more than 70% of production is of SS 200 grade series, while SS 300 grade series constitutes just 15 to 20%. India also has good facilities for stainless steel long products like bars, wire rods and wires which have good prospects in Europe, USA and South East Asian region. Few Indian Major Players are as under: A N S Steel Tubes Ltd. Aravali (India) Ltd. Asrani Tubes Ltd. Bhawani Industries Ltd. Binjrajka Steel Tubes Ltd. Gemini Steel Tubes Ltd. J T L Infra Ltd. Maharashtra Seamless Ltd. Nav Bharat Tubes Ltd. Samana Steels Ltd. Surya Global Steel Tubes Ltd. Thapar Concast Ltd. Tube Investments Of India Ltd. Vallabh Steels Ltd.
Plant capacity: 60 MT/Day.Plant & machinery: Rs.701 Lakhs.
Working capital: -T.C.I: Cost of Project:Rs.2462 Lakhs.
Return: 28.00%Break even: 40.00%
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Nuts & Bolts (Hot Dip Galvanized)

Nuts and Bolts are available in various sizes and shapes. The kind of the classification of bolts and nuts may broadly be those made by the cold and hot process plant.Nuts and Bolts are used by the existing industries, repair workshops etc.Hot Dip Galvanizing is a process in which an adherent, protective coating of zinc and zinc compounds is developed on the surfaces of iron and steel products by immersing them in a bath of molten zinc. Hot Dip Galvanized Fasteners is extensively used to join heavy-duty components together. India is expected to increase from 88.4 million tonnes (MT) in 2017 to 128.6 MT by 2021. The analysts forecast global industrial fasteners market to grow at a CAGR of 4.05% during the period 2016-2020. Worldwide demand for industrial fasteners is forecast to amount to US$93.8 billion. The revenue in North America will register US$20.05 billion, US$18.85 billion in Europe, US$40.75 billion in Asia Pacific and US$14.15 billion in other regions, respectively. Which facilitates the development of new technologies and ensure a high quality product. Few Indian major players are as under • A V R Fasteners Pvt. Ltd. • Adinath Forging Pvt. Ltd. • Agarwal Bolts Ltd. • Agarwal Fastners Pvt. Ltd. • Deepak Fasteners Ltd. • Dev Fasteners Ltd.
Plant capacity: Mild Steel Zinc Coated Bolts (DR M8-M18): 2310 MT/Annum Mild Steel Zinc Coated Nuts (DR M8-M30): 690 MT/AnnumPlant & machinery: Rs. 404 lakhs
Working capital: -T.C.I: Cost of Project: Rs. 897lakhs
Return: 28.00%Break even: 48.00%
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Corrugated Galvanized Sheet

Corrugated Galvanized Iron sheets are at present the best known, most widely available low cost roof covering material.Corrugated iron sheets are classified according to their thickness and surface area.Corrugated sheets are roll formed by roll forming machines, the thickness and color can be different and these panels are featured with easy installation, high strength, more economic. The demand for corrugated iron sheet is met through both local production and import. The demand for corrugated iron sheet is projected to reach 1,418,399 tons and 2,852,906 tons by the year 2017 and 2022, respectively.Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • Asian Colour Coated Ispat Ltd. • Assam Roofing Ltd. • B M W Ventures Ltd. • BalajiNiryaat Pvt. Ltd. • Ballabh Commercial Ltd. • Bharat Berg Ltd.
Plant capacity: 500 Nos./DayPlant & machinery: Rs 25 lakhs
Working capital: -T.C.I: Cost of Project: Rs 531 lakhs
Return: 30.00%Break even: 39.00%
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A Business Plan Connecting Rod MK2 (Electro Galvanized) for Hand Pump

Connection Rod MK2 (Electro Galvanized) is a connection rod that is specifically designed for use in hand pumps. Steel is used to make the rod, which is then electro-galvanized to prevent corrosion and rust. This protective layer improves the rod's resistance to wear and tear, making it ideal for use in harsh outdoor conditions. In addition, the rod is highly resistant to chemicals, rust, and other elements that could cause damage over time. The galvanised coating also adds strength, allowing the connection rod to withstand higher operating pressures than regular steel rods. The MK2 connection rod is suitable for use in all types of water pumps, manual or electric. Benefits The benefits of investing in the connection rod MK2 (Electro Galvanized) business are numerous. This type of galvanized steel is the perfect choice for hand pumps, as it offers superior corrosion resistance and superior strength. Furthermore, because this steel is easy to work with, it is inexpensive to produce. This makes it an excellent choice for entrepreneurs interested in starting a hand pump business. Because the materials are readily available and the process is simple, businesses can get up and running quickly and efficiently, reducing overhead costs. Electro galvanised steel connection rods are also extremely durable, meaning they can withstand normal wear and tear as well as environmental factors such as extreme weather or salty air. This ensures that they can provide consistent service over time without requiring frequent repairs or replacement. Finally, purchasing connection rods made of electro galvanised steel adds an extra layer of security because this material is less likely to fail or corrode when exposed to the elements. As a result, these rods can help keep your hand pump systems operating safely and efficiently for many years. Uses and Applications The connecting rod is a critical component of an internal combustion engine, which is found in automobiles, trucks, boats, and generators. The connecting rod connects the piston to the crankshaft, converting the piston's linear motion into the crankshaft's rotational motion. To withstand the high stresses and loads placed on it during engine operation, the connecting rod must be strong and durable. Connecting rods have other applications in mechanical systems aside from internal combustion engines. In a reciprocating pump, such as a hand pump, for example, a connecting rod can be used to convert the reciprocating motion of the pump handle into the up and down motion of the piston. Connecting rods are also used in steam engines, hydraulic systems, and other mechanical systems where linear motion must be converted to rotational motion. Global Market Prospects In the forecast period of 2021 to 2028, the automotive connecting rod market is expected to grow at a rate of 2.8%. The Data Bridge Market Research report on the automotive connecting rod market provides analysis and insights into the various factors that are expected to be prevalent throughout the forecast period, as well as their effects on market growth. The trend towards low-cost countries for production and the use of advanced materials for connecting rod manufacturing are driving the automotive connecting rod market forward. In a reciprocating piston engine, connecting rods are the rods that connect the piston to the crankshaft or crank. These rods are subjected to quality control checks before being delivered to customers. The growing demand for connecting rods due to their properties such as engine stability and drivability, as well as the growing demand for vehicles powered by internal combustion engines, are key factors driving the automotive connecting rod market. Growing concerns about carbon emissions, as well as increased demand for titanium connecting rods due to their light weight, drive market growth. Furthermore, the growing popularity of powder forged connecting rods in the petrol market due to their durability and high strength, as well as the emergence of flex fuel engines, have an impact on the automotive connecting rod market. Furthermore, the rise in demand for racing cars, as well as the increased use of carbon fibre connecting rods in these cars, creates profitable opportunities for market participants from 2021 to 2028. On the other hand, the government's emphasis on increasing production of battery electric vehicles is expected to stymie market growth. The growing demand for engine downsizing, which results in engine size reduction, is expected to challenge the automotive connecting rod market from 2021 to 2028. Conclusion Entrepreneurs interested in investing in the hand pump industry should consider Connection Rod MK2 (Electro Galvanized). It is a cost-effective solution that will provide businesses with long-term security and performance due to its durability, corrosion resistance, and strength. Consider investing in Connection Rod MK2 if you are an entrepreneur looking to invest in this industry (Electro Galvanized). Key Players • Tianrun Crankshaft Co., Ltd. • Arrow Precision Ltd. • Albon Engineering & Manufacturing plc. • JD Norman Industries • CP Carrillo. • Wossner Pistons • Wiseco Piston Company Inc. • Pauter Machine Co. • POWER INDUSTRIES • Mahle GmbH • Cummins Inc. • Dover Corporation • IT Forging (Thailand) Co. Ltd. • Linamar • YASUNAGA CORPORATION.
Plant capacity: Connected Rod MK2 for Hand Pump 540,000 Pcs Per Annum MS Scrap 120 Pcs Per AnnumPlant & machinery: 18 Lakhs
Working capital: -T.C.I: Cost of Project: 195 Lakhs
Return: 28.00%Break even: 61.00%
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