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Printing Ink for Flexogravure - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Printing inks of different types are used for different writing and printing purposes, starting from printing newspapers, books and periodicals, designs, cloth printing, plastic film printing, foil printing, paper and carboard printing etc. the manufacturing of printing ink is concentrated more in the small scale sector which at present is 70 % of production. The production of printing ink at present in large scale sector was 24804.12 MT. This industry has always maintained a fast pace of growth, achieving 100 % in sales over the last three years. It is a suitable industry for entrepreneurs to invest.
Plant capacity: 0.40 MT/ DayPlant & machinery: Rs. 6 Lakhs
Working capital: Rs. 25 LakhsT.C.I: Rs. 59 Lakhs
Return: 39.05%Break even: N/A
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Flexographic Printing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Flexographic printing is used widely for the printing of bold designs and extremely attractive effects can be achieved using 3 or 45 colours. It is used widely for printing on paper, laminated aluminium foil, cellophane film, polypropylene, polyethylene etc. assuming major importance in printing polyethylene films primarily because of the relatively inexpensive nature of the rubber stereos. Machinery has also developed considerably in India. Printing requirements of the country will increase with increase in industrialization. Demand for printed packaging material is also on the increase. This can be a good profit earning business for entrepreneurs.
Plant capacity: 20,000 Sq. Mtrs/Day Plant & machinery: Rs. 14 Lakhs
Working capital: Rs. 51 LakhsT.C.I: Rs. 78 Lakhs
Return: 41.69%Break even: 41.15%
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WATER BASED AND SOLVENT BASED FLEXO AND GRAVURE PRINTING INKS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Flexography originated in about 1900 as “aniline-dye rubber printing, used for simple packaging prints. Flexographic printing inks are liquid, unlike letter press and offset inks. They dry very quickly. Packaging gravure must be adapted to many different printing materials and varying demands placed on the printed product. This requires much experience and great flexibility on the part of the printer. Rolls of paper, plastic films, aluminium foils and laminated stock are all subject to such printing. Gravure is the method of choice for printing with transfer inks. Aqueous printing inks containing selected textile disperse dyes are usually printed and dried on special papers. It is observed that there is growth demand rate increase 10-15% per annum, which is very large gap in demand and supply. It can be estimated that the same demand growth will be remain or increase due to popularity increase in the flexo and gravure printing. It can be concluded that there is very good scope for new entrepreneurs who has good knowledge of market and can produce quality product with economic price.
Plant capacity: 5 MT / DayPlant & machinery: 34 Lakhs
Working capital: -T.C.I: 316 Lakhs
Return: 52.00%Break even: 34.00%
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FLEXOGRAPHIC INKS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Flexographic inks are used in printing packaging materials, including cartons, corrugated containers, paper and plastic bags, food containers, newspapers, catalogs and more. Flexography printing method continues to grow in popularity because of its simplicity and environmental friendliness. The most important part of the process is the application of the ink. Flexographic inks consist of colorants, which may be pigments and soluble dyes along with a binder and various solvents. Both Solvent based and water based inks commonly contain various types alcohol as the primary solvent or drier. Alcohol rapidly dries through evaporation and contributes to VOC emissions. The inks may also contain glycol ether and/or ammonia which facilitate drying. Currently, the printing ink market in India is worth Rs. 15 billion and is growing at the rate of 15-18 percent yearly. There are around 25 – 35 ink makers in the medium size category and an estimated 200 ink makers in the small scale segment. In terms of tonnage of ink manufactured in India, it is estimated to be 110 million tonnes. The ink demand in the Newspaper Industry grew rapidly over the past 3 – 4 years by nearly 20%. In spite of the global meltdown, the newspaper industry has grown nearly 25% in readership. The Packaging Industry which is another main consumer of printing ink, has witnessed a growth of approximately 12.5% and the corrugated packing industry grew by over 8%. The flexible packaging growth is in excess of 15% with the expansion of the food and retail industry. Another area of high growth driver is expected in the Can Coating segment which is presently at 3 – 4% growth but is expected to show an increase when more food products like meats and seafood are increasingly packaged and the beverage industry expands with increase in consumption of Sodas, Soft Drinks, Tea, Coffee and Beer. Other segment of Ink consumption in screen printing is also showing steady growth trends. The Electronic Industry has special demands for inks for PCBs, Membranes and Touch Panels, etc. Evolving technologies, shifting client needs and expanding global markets are adding to the challenge of in the print Industry. India’s competitive advantages are mainly in terms of low-costs base, logistics and other costs. All these factors show that there is a very good scope and good market potential in this sector. New entrepreneurs should venture in this field.
Plant capacity: 500 Kg./DayPlant & machinery: 35 Lakhs
Working capital: -T.C.I: 139 Lakhs
Return: 47.00%Break even: 41.00%
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Flexographic Inks - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Flexographic inks are used in printing packaging materials, including cartons, corrugated containers, paper and plastic bags, food containers, newspapers, catalogs and more. Flexography printing method continues to grow in popularity because of its simplicity and environmental friendliness. The most important part of the process is the application of the ink. Flexographic inks consist of colorants, which may be pigments and soluble dyes along with a binder and various solvents. Both Solvent based and water based inks commonly contain various types alcohol as the primary solvent or drier. Alcohol rapidly dries through evaporation and contributes to VOC emissions. The inks may also contain glycol ether and/or ammonia which facilitate drying. As each year passes, more water ink technology has come to fruition to meet the challenges. Each passing month brings more technology to ink makers, further enabling them to meet the demands of their customers. Changes in substrate coatings and new resins and slip additives for films have also contributed to producing substrates that are more receptive to water inks. These include replacements for very popular products now specified that are not very receptive to the water technology. Water-based inks are now a viable option for flexographic printers. Waterbased inks provide an alternative to these solvents and a means of eliminating both pollution and many of the regulatory constraints on the printer. The most important element in a decision to switch to water-based inks is a commitment from management. If management sincerely wants water to work, it will make the necessary changes and provide adequate training of personnel to make it happen. Flexo inks are used primarily in furniture laminates, construction materials and carton box packaging. India is the fastest growing print industry after China and Japan. These are exciting times for the imaging and printing industry. India has been witnessing healthy growth in the printer market with the technology getting better year after year. Currently, the printing ink market in India is worth Rs.15 billion and is growing at the rate of 15-18 percent yearly. There are around 25 – 35 ink makers in the medium size category and an estimated 200 ink makers in the small scale segment. In terms of tonnage of ink manufactured in India, it is estimated to be 110 million tonnes. The ink demand in the Newspaper Industry grew rapidly over the past 3 – 4 years by nearly 20%. In spite of the global meltdown, the newspaper industry has grown nearly 25% in readership. The Packaging Industry which is another main consumer of printing ink, has witnessed a growth of approximately 12.5% and the corrugated packing industry grew by over 8%.The flexible packaging growth is in excess of 15% with the expansion of the food and retail industry. Another area of high growth driver is expected in the Can Coating segment which is presently at 3 – 4% growth but is expected to show an increase when more food products like meats and seafood are increasingly packaged and the beverage industry expands with increase in consumption of Sodas, Soft Drinks, Tea, Coffee and Beer. Other segment of Ink consumption in screen printing is also showing steady growth trends. The Electronic Industry has special demands for inks for PCBs, Membranes and Touch Panels, etc. The Inkjet ink requirement in the country is expanding rapidly. Though the majority of inks for this industry are presently imported, there is a large scope for new players. There is a great opportunity and demand for Indian inks makers as well as International Brands in Indian markets. The global digital imaging market is projected to grow to $31 billion by 2009 with the Middle East and Asian markets claiming a 33 percent share against the current 10 percent. According to a report by Pira International, the digital print market is set to be worth EURO 124.8 billion by 2015. This huge growth potential in print industry will definitely drive the printing ink industry. Evolving technologies, shifting client needs and expanding global markets are adding to the challenge of in the print Industry. India’s competitive advantages are mainly in terms of low-costs base, logistics and other costs. All these factors show that there is a very good scope and good market potential in this sector. New entrepreneurs should venture in this field.
Plant capacity: 150000 Kg./AnnumPlant & machinery: 36 Lakhs
Working capital: -T.C.I: 139 Lakhs
Return: 47.00%Break even: 41.00%
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FLEXIBLE PACKAGING WITH GRAVURE AND FLEXO PRINTING WITH EXTRUSION IN 3/5/7 LAYERS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

One of the most popular forms of packaging is Flexible Packaging. Flexible Package is easy to hold, convenient to store and simple to use. Made up of multi layer laminated sheets of plastics (PVC, LDPE, HDPE, BOPP, BOPET), paper, cloth, or metal foils. The main products of this business are laminates made with various combinations of Polyester, BOPP, poly, metalized & hologram films and others and supplied in roll form and in various preformed pouches, manufacture of rotogravure cylinders for various types of rotogravure printing, Anilox/Coating, Rollers for flexo printing and Shims for holographic embossing and holograms and printing ink and adhesives and packaging & processing machines. This business involves customization according to the needs of customer. It has successfully developed several new packaging material for various applications suitable for Food Industry, the Bakery and Confectionery Industry, Beverage Industry and the Personal Care Products Industry. The benefit of flexible packaging is: - It helps your product stay clean, safe and well protected from pilferage and adulteration. - It helps your product to acquire sound barrier protection against moisture and gases and protection from damage and wastage. - It offers your product extreme convenience of handling and disposal after use. - It easily fits in with the shape of the contents thereby helping to cut down excess storage and transport costs. - It offers tremendous saving in raw material consumption through usage extension to as much as four times. - It absorbs more products per a package. A good example is coffee / nuts and snacks that come in foil brick packs and pouches rather than in cans or jars. - It is environment friendly and helps to conserve energy for conversion. - It helps a product manufacturer to enhance their product brand image leading in turn to better sales. The capacity overhang can be gauged from the fact that as against an aggregate capacity of 1.74 lakh Tonnes, the domestic demand is currently only around 85,000 tonnes. The dependence on exports will be critical to the survival of the secondary, players in the extrusion markets. The global flexible packaging market is projected to grow to 17.5 mn tons in 2014 at an average growth rate of 3.4%, as per a report by PIRA International. Flexible packaging has been one of the fastest-growing sectors of the packaging market over the past decade. Flexible packaging substrates provide opportunities to reduce materials, lower package weight and cut costs. Properties of flexible packaging can be easily tailored to meet demanding specifications for a wide range of products. Over the years, the flexible packaging market has developed from simple paper wrapping and bags to very sophisticated multilayer and multi material packaging for barrier protection and shelf life extension. Flexible packaging films can be made of single-web substrates such as flexible plastics (PE, PP, polyester or PA), flexible foils and flexible papers or can be coated, laminated or coextruded with other materials to enhance their physical properties in various ways. Better Quality of Life through Better Packaging sums up the important place that packaging occupies in a modern economy. There is a very good scope and new entrepreneurs should venture into this field. Cost Estimation: Capacity : 1500 MT/Annum (Printed Film Packaging) 1500 MT/Annum (Printed Coated Paper)
Plant capacity: -Plant & machinery: 365 Lakhs
Working capital: -T.C.I: Cost of Project : 824 Lakhs
Return: 44.00%Break even: 59.00%
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Flexographic Printing

Printing as an art of graphic communication is so ancient that it is not certain when it was invented. It is reported to have originated in China. In the late 20th century flexography began to find new and significant applications as an alternative process used in newspaper printing presses. This was because of the simplicity and ease of the flexographic ink-distribution system, which only requires a single roller to determine the thickness of the ink applied, in contrast to the 10 or so rollers needed in conventional newspaper presses using oil-based inks. The Indian Print Industry is heading towards technological enhancement. The Printing Industry is gearing up to absorb the upcoming methods of printing like flexo printing and UV inks. In the coming years, the market for printing is expected to grow 6% annually. Over the last 5 years the printing Industry of India received an investment of over $2.9 billion and is currently the fastest growing printing market around the world. The $7.3 billion worth printing industry of India is providing employment to 400,000 people directly and 1.5 million indirectly. Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Ad-Manum Packagings Ltd. • Advance Rotoflex Pvt. Ltd. • Agarwal Polysacks Pvt. Ltd. • Apaar Packaging Pvt. Ltd. • Eastern Synpacks Ltd. • Ganpati Plastfab Ltd.
Plant capacity: 72000 Meters/dayPlant & machinery: 262 lakhs
Working capital: -T.C.I: Cost of Project : Rs 720 lakhs
Return: 30.00%Break even: 43.00%
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Flexographic Printing Industry

Flexographic Printing Industry. Flexography or Flexo Printing Business. Business Opportunities in Printing Sector Flexography is a modern version of letterpress printing. This traditional method of printing can be used on almost any type of substrate, including corrugated cardboard, cellophane, plastic, label stock, fabric, and metallic film. The flexographic printing process uses quick-drying, semiliquid inks. In this age of digital printing, flexography holds its own in the areas of large orders and long print runs, particularly of packaging products and labeling. Flexographic printing uses flexible photopolymer printing plates wrapped around rotating cylinders on a web press. The inked plates have a slightly raised image and rotate at high speeds to transfer the image to the substrate. Flexography inks can print on many types of absorbent and nonabsorbent materials. Flexography is well-suited to print continuous patterns, such as for gift wrap and wallpaper. Flexographic printing is a popular method for printing large orders of custom labels at rapid speeds by transferring ink onto the paper or film material using flexible printing plates mounted on fast-rotating cylinders. Flexographic printing plates allow customization options that aren’t possible with some other types of presses. A variety of products can be printed on flexographic presses like pressure-sensitive labels, shrink sleeve labels, flexible packets, multi-ply labels, double-sided printed labels, and more. Flexographic printing, or flexography, is a type of printing process that uses a flexible relief plate. This type of printing is mostly used for non-porous materials like food service paper, plastic, foil, brown paper, and packaging materials. Flexographic printing is unique because it adapts well to different materials and can use a wider range of inks, like water based rather than oil based inks. Because the type of printing holds up and is adaptable, it is used for flexible plastics, retail bags, and wallpaper and beverage cartons. In addition, flexographic printing usually uses low viscosity inks to allow faster drying time and speedier production for lower costs. Flexographic printing is used widely for the best printing of bold designs and extremely attractive effects can be achieved using 3 or 45 colors. Printing also depends on the printing inks properties. It is used widely for printing on paper, laminated Aluminium Foil, Cellophone Film, Polypropylene, and Polyethylene. Advantages of Flexography The flexographic printing process: • Runs at extremely high press speeds • Prints on a wide variety of substrate materials • Uses cost equipment that requires little maintenance • Uses relatively low-cost consumables • Is ideally suited for long runs • Handles all printing, varnishing, laminating, and die cutting in a single pass • Excellent quality reproduction of logos and text, adding value to your product • Simple and economical to maintain compared to ink jet printers • Printing dies are easily changed for different production runs • Use specialized inks for printing porous or non-porous surfaces: metals, rubber, plastics, textiles, paper, and more Flexographic printing has a number of advantages over traditional lithographic printing presses. It has a faster startup time and can print using a wide variety of ink on almost any substrate. It can also print on plastics, metallic films, cellophane, paper, and even on corrugated surfaces. Flexographic printing has extremely high press speeds and is suited for long runs – a good consideration for medium to large print jobs that need to be completed as quickly as possible. Here are some of the most common and important uses of flexographic printing: Brown Corrugated Boxes Flexographic printing’s ability to print on a wide variety of substrates and surfaces make it an ideal method for printing on brown corrugated boxes used in shipping and storage businesses. Flexible Packaging The ability to print on flexible, non-rigid materials makes flexographic printing useful when printing on rolls of material used for plastic and paper bags. Flexographic printing is an ideal choice for industrial converters that make printed plastic and paper bags. Food Packaging Flexographic printing is quick drying and able to use non-toxic inks. These factors make flexographic printing desirable in the printing of food packaging. It can basically be used on packaging like milk cartons, beverage containers, food containers, as well as disposable cups and containers. Medical Packaging Since flexography is food safe with the right ink, it can also be used to print packaging for medicines and other medical supplies. Flexographic printing can be used on foil wrappers, hygienic bags, plastic, and cardboard packaging. Newspaper and Other Print Media Even with the prevalence of e-books and the internet, there is still a market for newspapers, magazines, and books. The production of flyers, posters, and newspaper inserts also greatly benefit from flexographic printing’s ability to quickly print large print jobs. These are not all the applications that flexographic printing can be used on. It can be also used to print envelopes, containers, and even wallpaper. Flexographic printing’s capabilities are flexible enough that they can be used on other surfaces. Advances are still being made in the manufacture of ink and plates to improve print quality. There is even research being done on the possibility of using flexographic printing to print electronic circuits and solar cells – an exciting future application of the technology. Market Outlook Flexo printing is becoming more and more attractive to brands all over the world. Flexographic printing is an economical alternative to digital printing for medium-to-long print runs, simple designs, and color combinations. It uses flexible plates to transfer the ink onto a substrate and can achieve quick line speeds. Hence, they can be used to print large orders in short lead times. The production speed of flexographic label printers is high, and the inks cost less than digital label printers. Flexographic printing also allows operators to alter labels without any additional expenses. Such benefits of flexographic printing have increased its usage in producing labels for applications such as packed food products, apparels, toiletries, health information labels, kitchenware, chemical labels, and others. The Future of Flexographic Printing to 2023 tracks and quantifies these trends, from a global market value of $35.76 billion in 2018 to $40.11 billion in 2023, an annual increase of 2.6%. Perceived to be a high-growth printing process; flexography is examined in depth to provide an understanding of opportunities and threats through 2020. A key focus area is flexible packaging (corrugated is excluded) for the food, beverage, medical, bag, industrial and other. The flexographic printing market is one of the fastest growing print segments in North America. The market’s need for flexible packaging is driving this growth. Flexible packaging appeals to consumers’ preferences for convenience and portioning. Flexography is well positioned for growth, with trends in both product run length and substrate usage favoring flexo printing inks over gravure and litho. There have been many advances in flexographic printing over the past few years to improve its print quality and the types of substrates that can be printed. The market of global flexographic printing technology is anticipated to be driven by increase in the demand for low cost packaging solutions primarily for food & beverage industry. Moreover, technological advancements in flexographic printing technology such as high quality digital flexographic plates and printing software optimization is mainly driving the consumer preference towards flexographic printing solutions. Besides this, flexographic printing process offers complete product at the end of the process as it includes varnishing, die cutting, lamination, embossing, foiling, etc. which has significantly impacted the growth of the market and is anticipated to be the major growth driver during the forecast period. The major players identified across the value chain of global Flexographic Printing Technology market include BOBST, SOMA Engineering, Uteco Group, Focus Label Machinery, Consolidated Label Co, Flint Group, Flexographic Printing Plate Co., Inc., de Elliotte Co Inc., Ligum, 3M and others. The companies are emphasizing on research & development and new product development in order to maintain the competitive advantage in global flexographic printing technology market during the forecast period. In order to meet the increasing demand of printing seamless motives and high resistance to solvent, companies all over the world are focusing towards the development of sleeves types and rollers in order to expand their product portfolio and increase global footprint. The companies are also focusing on different strategies in order to maintain the market share in the global flexographic printing technology market. Indian Printing Industry The Indian printing industry is increasingly being driven by growth in packaging and labels. The print media also continues to grow at a healthy annual pace of four percent. As its growth trends continue to be well over the world averages, in print volume terms, India is set to become the fifth largest market by 2018 moving up five notches from its present tenth slot. Therein lays a great opportunity for the Indian & International print suppliers. The global printing industry is forecast to reach $980 billion by 2018. Global printing markets are changing, many publishing products have electronic versions replacing previously printed volumes. E-books, on-line newspaper and magazines are taking significant sections of their respective markets, while directories, catalogues and brochures have electronic alternatives, more transactions are electronic reducing demand for currency and cheques and advertising spend is moving into new areas including on-line. These factors, alongside the continued growth of social networking, result in declining volumes of many print products, but not packaging and labels where demand is growing. The greatest growth opportunities for print products are concentrated around revenues from print packaging and print publishing (specifically newspaper printing), with the growth potential in package printing, which is expected to increase 7.8% between 2012 and 2017. The market size of the package printing sector is expected to increase from INR 53,374 crore in 2012 to 77,714 crore in 2017, and will make up 43% of total print product sales in 2017. Within the package printing sector, label and tags printing is expected to grow the most quickly of any product, at a rate of 11%, a result of increased demand from the emerging middle class in the region and India itself. Insert printing and corrugated package printing are also forecast to have high growth rates, again reflecting the expanding segment of the population in the region capable of, and interested in, greater consumer consumption. This factor also accounts for the rapid growth of magazine printing, which is expected to grow 8.4% between 2012 and 2017. The publishing printing market size is supposed to grow from INR 20,859 crore in 2012 to 27,607 crore in 2017 with population increase, rising literacy rates and a growing economy. Tags #Flexographic_Printing, Flexographic Printing Process Pdf, #Flexography_Printing_Unit, Flexography (Flexo), #Commercial_Printing_Industry, Flexographic Printing Industry, Printing Industry, Flexographic Printing Process, Flexographic Printing Business, Applications of Flexographic Printing, #Start_Your_Own_Printing_Business, Flexo Print Process, Flexographic Printing Plant, How to Start a Successful Printing Press Business, #How_to_Start_up_a_Printing_Business, #How_to_Start_a_Successful_Printing_Business, Printing Press Business, Printing Business Opportunities, #Flexo_Printing, #Most_Profitable_Printing_Business_Ideas, How to Start Printing Business or Printing Startup in India, Ideas for a Small Printing Business You Can Start on your Own, Profitable Printing Business Ideas You Can Start, Starting a Printing Business, Project Report on Flexographic Printing Industry, #Detailed_Project_Report_on_Flexographic_Printing, Project Report on Flexographic Printing Industry, Pre-Investment Feasibility Study on Flexographic Printing, Techno-Economic feasibility study on Flexographic Printing Business, Feasibility report on Flexographic Printing Business, Free Project Profile on Flexographic Printing Business, Project profile on Flexographic Printing Industry, Download free project profile on Flexographic Printing, Flexographic Printing Project, #Setting_up_a_Flexographic_Printing_Industry, Printing Business Opportunities in India, Printing Business Ideas
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Business Plan on Flexographic Ink(for Milk Pouches, Soap Covers, Woven Sacks & Jute Bags)

Flexographic ink, commonly known as Flexo Ink, is a common printing medium for milk pouches, soap wraps, woven sacks, and jute bags. Flexographic ink is made up of an inorganic pigment and an organic solvent that allows it to be diluted with a carrier and then printed as a wet film with several colours on the object or container in question. The use of substantially thinner coatings distinguishes flexographic ink from other printing methods such as offset and screen printing. To aid in product identification, flexographic ink is utilised on milk pouches, soap covers, woven sacks, and jute bags. Flexographic printing allows graphics to be printed on flat surfaces such as milk pouches or soap covers, and the images cannot be transferred once printed. Because the ink must be non-toxic and should not modify the product's appearance or make it less desirable than before, consumers prefer it to other printing methods such as screen printing. Flexo ink is often used in packaging, but it may also be used to print on a variety of surfaces at a low cost. Corrugated containers, folding cartons, paper sacks, plastic bags, milk and beverage containers, disposable cups and containers, labels, adhesive tapes, envelopes, newsprint, and grocery store packaging are among the materials it can print on. When used in flexo printing inks, Gellner acrylic polymers provide good adhesion to non-porous surfaces such as vinyl, polypropylene, metals, and glass. Due to specifically developed acrylic polymers, flexo printing inks offer a long press open duration in addition to alkali resistance. Flexographic inks are extensively used in packaging printing and are transferred via the flexographic technique (cardboard boxes, corrugated cardboard, paper bags and plastic bags, food packaging, labels, newspapers, catalogues, etc.). Inks and printing technologies continue to gain popularity due to their low cost and environmental friendliness. The most important part of the printing process is the ink application. The popularity of flexographic printing stems from its speed, cost-effectiveness, and low environmental impact. The three fundamental types of flexographic inks are water-based, UV curable, and solvent-based. The type of substrate – or printing surface – will influence the ink used for each application. Solvent-based inks have fallen out of favour due to their detrimental environmental impact, despite the fact that they are acceptable to use in food packaging and other domestic applications. Acrylic polymers are used in flexographic printing inks to improve adhesion to non-porous surfaces such as metals, glass, polypropylene, and vinyl while also allowing for a longer press open time and alkali resistance. Acrylic polymers are used in the ink blends of newspapers, supermarket packaging, envelopes, sticky tapes, milk and beverage containers, plastic bags, paper sacks, folding cartons, and disposable cups and containers. One of the most crucial factors to consider when choosing ink is the substrate. Paper, Laminates, Film, and Foils are some kinds of substrates that could be employed. Flexographic inks are available in a variety of colours. Water-based inks are used in wide web flexo presses for paper packaging, overwraps, bags, and other applications, and narrow web flexo presses for pressure-sensitive labels, tags, and envelopes. Solvent-based inks are commonly used in wide-web applications such as film packaging, overwraps, bags, and pouches. After increasing at a CAGR of 5% from 2020 to 2025, the flexographic ink market is expected to reach over $5 billion by 2025. Flexographic ink is used to print coated and uncoated paper materials, as well as non-porous substrates including metallized and paper foils, and plastic films. Regardless of the substrate material, flexographic inks stick effectively to the surface and produce high-quality printing. The packaging industry's increased demand for flexographic ink propels the market ahead. Furthermore, growing demand for UV curable ink is boosting the flexographic ink industry. Furthermore, increased demand for environmentally friendly inks like Water-Based Flexographic Ink is propelling the sector forward. Flexographic inks are widely utilised in the packaging industry due to their low viscosity and simplicity of printing, and demand is predicted to expand fast over the forecast period. • To limit the emission of volatile organic compounds, water-based inks use water-soluble components as a binder. They shield the food from contamination as well as the harmful effects of certain dangerous chemicals that come into contact with it. Water-based ink printing is less expensive and does not require viscosity control equipment. • Flexographic printers were able to compete on quality with other processes after the introduction of polymer printing plates and plate processing. They're used to print foils, flexible films, tissues, and wrapping sheets in food packaging, and they're used to print on paper and plastic bags in flexible packaging. They also help to maintain the vibrancy of colours and prevent rub-off in corrugated packaging. Because of increased demand from the packaging industry in countries like India and China, the Asia-Pacific region is likely to dominate the flexographic ink market throughout the forecast period. • By 2020, the e-commerce market in India is anticipated to be worth USD 120 billion. The market is likely to grow as internet usage grows and government prohibitions on foreign direct investment in the e-commerce sector are lifted. • According to the Plastics Industry Association of India, India's packaging sector is the world's fifth largest, rising at a rate of 22-25 percent per year. Due to highly skilled staff and cheap labour costs, food packaging and processing prices might be 40% lower than in Europe. The market for flexographic inks is expected to rise due to rising demand for food packaging, processed foods, and food delivery partners in the countries. Industry Major Market Players: • Venus Ink • INNOVATIVE FLEXOTECH PRIVATE LIMITED • DIC CORPORATION • INX International Ink Co. • Solar Inks Ltd • Antonine Printing Inks Ltd • Kao Chimigraf. • Bombay Well Print Inks Pvt. Ltd. • D I C India Ltd. • Hindustan Flex Ltd. • Jaysynth Dyestuff (India) Ltd. • Nanofil Technologies Pvt. Ltd. • Neo-Technico (Graphic) Sales Pvt. Ltd.
Plant capacity: R Non-Absorbent Substrate Flexographic Ink: 160 Kgs Per Day | R Absorbent Substrate Flexographic Ink: 160 Kgs Per DayPlant & machinery: 47 Lakhs
Working capital: -T.C.I: Cost of Project:64 Lakhs
Return: 27.00%Break even: 55.00%
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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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