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Textile Fabric Laminated by LDPE in one side with Embossing and textile Fabric with both sides Laminated by LDPE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process

Textile fabric has very good end use and very good demand. When it is coated by LDPE and also embossed the same product will attract much more consumers. There will be specific use of the textile fabric as packing material and also as covering material. It is used for covering of the beds. It may be used for decorating the house. It can be used as packing material. For the production of coated LDPE on the Textile, all the raw materials are available indigenously. The plant and machineries which is required for the production of LDPE coated fabric are indigenously available and also can be imported. There is no pollution problem in this industry. There is very good market of this product. There is good scope for new investment.
Plant capacity: 500 kgs./DayPlant & machinery: 61 Lakhs
Working capital: -T.C.I: 306 Lakhs
Return: 47.00%Break even: 31.00%
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DECORATIVE LAMINATED SHEETS (SUNMICA) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

In India three types of decorative and industrial laminated sheets are being manufactured usually being phenol formaldehyde or melamine formaldehyde or other phenolic resins as binding materials for the core and the surface papers. The decorative paper for lamination is imported. Today, laminated sheets are becoming very popular particularly plastics and paper laminated sheets. Glass laminated sheets are used by and large in aircraft and certain scientific plans. Plastic laminates are highly popular. Lamination are used for industrial purposes as well as decorative purposes. Industrial lamination is used mainly for packaging materials. To looking its uses we can say that there is a good scope for any new entrants.
Plant capacity: 50,00,000 Sq. Mt / AnnumPlant & machinery: 860 Lakhs
Working capital: -T.C.I: 1484 Lakhs
Return: 46.00%Break even: 38.00%
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DECORATIVE LAMINATED SHEETS (SUNMICA) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

In India three types of decorative and industrial laminated sheets are being manufactured usually being phenol formaldehyde or melamine formaldehyde or other phenolic resins as binding materials for the core and the surface papers. The decorative paper for lamination is imported. Today, laminated sheets are becoming very popular particularly plastics and paper laminated sheets. Glass laminated sheets are used by and large in aircraft and certain scientific plans. Plastic laminates are highly popular. Lamination are used for industrial purposes as well as decorative purposes. Industrial lamination is used mainly for packaging materials. To looking its uses we can say that there is a good scope for any new entrants.
Plant capacity: 50,00,000 Sq. Mt / AnnumPlant & machinery: 860 Lakhs
Working capital: -T.C.I: 1484 Lakhs
Return: 46.00%Break even: 38.00%
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INTEGRATED PRODUCTION UNIT OF GYPSUM POWDER, GYPSUM BOARD AND P.V.C. LAMINATED GYPSUM CEILING TILES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery

Calcium always occurs in the combined state. The most important naturally occurring compounds of calcium are calcium sulphate in mineral anhydrite and hydrated calcium sulphate in gypsum. Gypsum is employed in the manufacture of Plaster of Paris. Calcium sulphate occurs in enormous deposits of gypsum, CaSO4.2H2O. Large quantities of gypsum are employed in the manufacture of flooring plasters gypsum is used for making casts of statues and surgical treatment. For gypsum boards, the raw materials will be plaster of paris, special surface protection paper, glass fibre, frothing preparation and white latex. For the production of PVC laminated gypsum ceiling tiles, the capacity of the plant will be 1 million sq. mt./annum, PVC is one kind of plastics decoration materials. With PVC resin the principal ingredient mixed with moderate anti-age modifier and other materials, PVC is made through refining and calendaring. After coating, the gypsum board becomes light, insulated, warm, water-proof, fine-resistant and convenient to use. Gypsum board PVC coating, rich in specification, color and design, can be widely used in the decoration of interior walls and ceilings.
Plant capacity: 60,000 MT / A (Gypsum Powder), 3000 Thousand Sq. MT/A (Gypsum Board),600 Thousands Sq. MT/A (PVC Laminated Ceiling Tiles) Plant & machinery: 840 Lakhs
Working capital: -T.C.I: Cost of Project : 2352 Lakhs
Return: 42.00%Break even: 57.00%
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PRE LAMINATED PARTICLE BOARD - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Pre Laminated Particle Boards give a new look to both the surroundings and one’s day to day life. Particle boards are very versatile and can be used for all types of interior applications. The particle board can be of plain and pre laminated variety. These boards are superior in terms of the physical strength and flexibility in usage are extremely versatile and cost effective building material known for durability and superior finish. In India, both in house and foreign, i.e. European technologies are in use for the manufacturing of these boards. The pre laminated board range boasts of the largest range of decors in India. Pre-laminated Particle Boards can be used for computer tables, T.V. trolley, shop furniture, office interiors, wall partitions, Indoor sports items. These board products are used in industries ranging from building and construction to Interiors, furniture and handicrafts. The uses for particle board are still developing, but the main ones parallel those for lumber core in veneered or overlaid construction and plywood. The two properties of particle board that have the greatest positive influence on its selection for a sue are uniform surface and that the panel stays flat as manufactured, particularly in applications where edges are not fastened to a rigid framework. This industry was established in Calcutta, Gujarat and Mumbai in the late in fifties to cater to the need of the textile and jute mills in respect of wooden accessories for its looms, such as picking sticks, side lever, shuttle pegs, race boards etc. this industry was mainly in the unorganized small scale industry sector. The Indian market for particle board and plywood is estimated in value terms, at over Rs 17 bn. Of the total market, particle board accounts for over 30% of the market with the rest over 70% accounted by plywood segments. Western India has emerged as the leader in the particle board segment. So, in future there is very good scope for pre laminated particle board. Few Indian Major Players are as under: Archidply Industries Ltd. Bakelite Hylam Ltd. Best Board Ltd. Century Plyboards (India) Ltd. Ecoboard Industries Ltd. Greenply Industries Ltd. Kitply Industries Ltd. Lak Carbomet Ltd. Novopan Industries Ltd. Shirdi Industries Ltd.
Plant capacity: 15000 cu.mt./Annum Plant & machinery: 137 Lakhs
Working capital: -T.C.I: 10 Crores
Return: 45.00%Break even: 32.00%
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Pre Laminated Particle Board - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Particle board is a classic wood based panel, made from high quality particles of wood / bagasse. It is a low – density board with density range from 650 kgs to 750 kgs per cubic meter. Particle board Plants are specially designed to produce an effective alternative for wood based panel products. The Plant utilizes low cost agri wastes resulting in a high quality & versatile panel product with virtually unlimited applications. Particleboard is accepted universally. The extensive range of Pre Laminated Boards is a remarkable for its superior quality, extraordinary finish and durable characteristics all over the globe. These are manufactured using décor paper which is impregnated with melamine and is machine pressed onto both surfaces of the particle board, under a controlled temperature and pressure. As a result, these boards boast of a virtually imperishable permanent bonding between the board and the laminate. The range is in compliance with as the Indian specifications (BIS), as well as with the rigid German DIN, British and American Standards. Advantages Easy to clean and maintain, Consistent quality, Adherence to international standards, Economical board sizes resulting in minimal wastage, Excellent acoustic properties, High bending strength, Excellent machinability, Saves both time and labour, The widest spectrum of applications, Free from warpage and peeling of laminates, Easy to install, Ready to use etc. Applications Building and Construction, Panel doors and flush doors, Flooring, Partitioning, Wall paneling, false ceiling, Exhibitions and many more… Market Survey The average product carries about 50% wood, generally in particulate form, such as wood flour or very short fibers. Pre Laminated Particle Board represents one of the rapidly growing markets within the plastics industry. The demand for Pre Laminated Particle Board and plastic lumber is projected to advance about 10% pa through 2011 to US$5.4 bln. These alternative lumber materials are expected to continue to penetrate the building materials market at a rapid pace, particularly in decking applications. Few Indian Major Players are as under: Archidply Industries Ltd. Bajaj Eco Tec Products Ltd. Ecoboard Industries Ltd. Feroke Boards Ltd. Genus Paper Products Ltd. Jolly Board Ltd. Kitply Industries Ltd. Novopan Industries Ltd. Nuboard Manufacturing Co. Ltd. Rushil Decor Ltd. Sanathnagar Enterprises Ltd. Shapoorji Pallonji & Co. Ltd. Shirdi Industries Ltd. Western India Plywoods Ltd.
Plant capacity: 500 Nos. / DayPlant & machinery: Rs. 536 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 967 Lakhs
Return: 39.00%Break even: 48.00%
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Plastic (P.V.C.) Laminated Collapsible Tubes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The plastic collapsible tube is a product of daily use because every paste, like thing is packed in this tube. According to an estimate, the population of India is more than 100 crores and there are number of persons who might be using collapsible tubes in one way or the other. Once the tube has been used, it is discarded and cannot be used again; hence it is a consumable item. Plastic collapsible tubes can be beautifully printed in multi-colors which have better eye appeal. These plastic collapsible tubes are being widely used for packaging of adhesives, art colors, creams, lubricants etc. They are suitable for packaging of lotion cosmetics, tooth-pastes, shaving creams, hair cream; face cream, auto cleaners, polishes etc. There are various methods by which polythene collapsible tubes can be manufactured. One is by extruding in the form of a continuous hose like tubing which is then cut to the desired length. In another process injection mouled heads are then jointed to the tubes. Another conventional method practiced for production of collapsible tubes in Blow Molding Technique. The packaging industry is estimated at Rs 150 bn and is growing at 14-15% annually. This growth, according to industry watchers, is expected to double in the next two years. It is estimated that more than 80% of packaging in India constitutes rigid packaging, the rest being flexible. Flexible packaging includes paper, plastics (PVC, LDPE, HDPE, BOPP, polyester and poly-propylene), cloth and metal foils, especially of aluminium, besides jute and HDPE bags for bulk handling. The potential for packaging industry can be seen in the present low per capita consumption of two base materials, packaging paper and plastics. The overall growth rate of the industry has tapered off from 40% in early 1990s to around 9%. The flexible packaging industry is expected to grow at about 10-15% per annum in the coming years. Thus, it is a good project for entrepreneurs to invest. Few Indian Major Players are as under:- A P T Packaging Ltd. Aravali (India) Ltd. Arcee Industries Ltd. Ashish Chemo-Plast Equipments Ltd. Ayepee Lamitubes Ltd. Bajaj Chemo-Plast (India) Ltd. Bharat Pipes & Fittings Ltd. E P C Industrie Ltd. Finolex Plasson Inds. Ltd. Greenfield Corp Ltd. Kaissan Plasto Ltd. Kisan Mouldings Ltd. Kriti Industries (India) Ltd. Movilex Irrigation Ltd. Ori-Plast Ltd. Raj Irrigation Pipes & Fittings Ltd. Rajasthan Polyvin Tubes Ltd.
Plant capacity: 150000 Nos./ DayPlant & machinery: Rs. 138 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 396 Lakhs
Return: 28.00%Break even: 52.00%
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Investment Opportunity in Emerging Flexible Packaging Sector in India- How & Why to Invest, Market Potential, Target Consumers, Business Feasibility, Project Financials (Laminated Collapsible Tubes) & Industry Analysis

Flexible packaging sector in India has emerged as the sea of opportunities for entrepreneurs on the back of its rising popularity. In India and as well as around the globe, flexible packaging solutions have emerged as the high growth segment of the packaging industry. Flexible packaging has been at the forefront since the last 4-5 years amidst the growing need for convenient packages among consumers as well as the producers. With the aim to provide investment insights on the sector, Niir Project Consultancy Services has released a new report titled ‘Investment Opportunity in Emerging Flexible Packaging Sector in India- How & Why to Invest, Market Potential, Target Consumers, Business Feasibility, Project Financials (Laminated Collapsible Tubes) & Industry Analysis‘. The report acts as a guide for an entrepreneur who is willing to venture into the segment by discussing the investment aspects in detail. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product: • Good Present/Future Demand • Export-Import Market Potential • Raw Material & Manpower Availability • Project Costs and Payback Period We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in the flexible packaging sector in India along with its business prospects. Through this report we have identified PVC Laminated Collapsible Tubes project as a lucrative investment avenue. The report begins by discussing the present status of flexible packaging industry in India and then navigates to identifying the potential buyers of the industry product. Since the product is a B2B product, the key user industries like FMCG & Pharmaceuticals qualifies as the prime buyers. Customer identification is followed by the extensive analysis of the factors that will drive the growth of the sector and thus make a case for investing. Flexible packaging industry in India is in a sweet spot as the Indian consumers spending patterns and preferences have evolved. Additionally, growing urbanization in the country coupled with burgeoning middle class and low per capita consumption levels will encourage the industry growth. The report moves ahead to discuss other aspects like government regulations applicable to the segment and recent developments taking place. The report gains momentum as it discusses the business prospects and project feasibility of flexible packaging sector in the ‘Project Details’ segment. This section delivers vital information, for an entrepreneur, like product details, raw materials requirement, machinery, manufacturing process and project financials. We have analyzed feasibility of PVC Laminated Collapsible Tubes project with regard to above mentioned aspects. The ‘Project Financials’ sub section provides details like plant capacity, costs involved in setting up of project, working capital requirements, payback period, projected revenue and profit. It also provides contact details of major players operating in the Indian flexible packaging sector. Indian flexible packaging sector is in the pink of its health in the wake of changing consumer dynamics and growth potential of end user industries. It presents lucrative business opportunities for venturing and diversifying. Rising incomes, mounting health awareness and evolving eating habits of the Indian consumers will keep pouring in growth for the sector. Reasons for buying the report: • This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product • This report provides vital information on the product like it’s characteristics and segmentation • This report helps you market and place the product correctly by identifying the target customer group of the product • This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials • The report provides a glimpse of government regulations applicable on the industry • The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions Our Approach: • Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years. • The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players • We use reliable sources of information and databases. And information from such sources is processed by us and included in the report Table of Contents 1 OVERVIEW 2 POTENTIAL BUYERS 3 REASONS FOR INVESTING IN THE SECTOR 3.1 Growth in User Industries 3.1.1 FMCG Sector 3.1.2 Pharmaceutical Sector 3.2 Rising Disposable Incomes 3.3 Growing Health Consciousness 3.4 Surge in Modern Retail 3.5 Urbanization & Convenience 3.6 Large Middle Class Population 3.7 Growing Population Base 3.8 Government Focus on Healthcare 3.9 Low Per Capita Consumption Levels 4 DEVELOPMENTS & ANNOUNCEMENTS 5 GOVERNMENT REGULATIONS 6 PRESENT PLAYERS 7 MARKET SIZE & OUTLOOK 8 PROJECT DETAILS 8.1 Product Details 8.1.1 Definition 8.1.2 Uses & Applications 8.2 Raw Materials Required 8.3 Manufacturing Process 8.3.1 For Tubes 8.3.2 For Caps 8.4 List of Plant & Machinery 8.5 Project Financials 9 ABOUT NPCS 10 DISCLAIMER List of Figures & Tables Figure 1 Indian Packaging Industry- Classification Figure 2 Indian Packaging Industry- Segmentation Figure 3 Materials Used & Industries Served by Flexible Packaging Figure 4 Indian FMCG Industry- Market Size (2003-17, In USD Billions) Figure 5 Indian Pharmaceutical Industry- Market Size (2005-17, In USD Billions) Figure 6 India's Annual Per Capita Income (2008-14, In INR) Figure 7 Indian Population- Rural & Urban (In Crores) Figure 8 Indian Middle Class Population (2011-2026) Figure 9 Population of India (2008-17, In Millions) Figure 10 Per Capita Consumption of Flexible Packaging around the World Figure 11 Flexible Packaging Industry in India- Market Size (2009-17, In USD Billions) Figure 12 Laminated Tubes Manufacturing- Process Flow Figure 13 Tube Caps Manufacturing- Process Flow Diagram Table 1 Central Government's Plan Outlay on Healthcare (In INR Billions) Table 2 Key Players- Contact Details Table 3 PVC Laminated Collapsible Tubes Project- List of Plant & Machinery Table 4 PVC Laminated Collapsible Tubes Plant- Total Capacity Table 5 PVC Laminated Collapsible Tubes Project- Capital Investment Table 6 PVC Laminated Collapsible Tubes Project- Monthly Working Capital Requirements Table 7 PVC Laminated Collapsible Tubes Project- Total Cost of the Project Table 8 PVC Laminated Collapsible Tubes Project- Production & Revenue Schedule Table 9 PVC Laminated Collapsible Tubes Project- 5 Year Profit Analysis (In INR Millions) Table 10 PVC Laminated Collapsible Tubes Project- Pay Back Period
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Laminated Particle Board - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Particle board is defined as a panel product manufactured from lignocellulosic materials, primarily in the form of discrete particles, combined with a synthetic resin or other suitable binder and bonded together under heat and pressure. The primary difference between particle board and other reconstituted wood products, such as wafer board, oriented strand board, medium density fiber board, and hard board, is the material or particles used in its production. The major types of particles used to manufacture particle board include wood shavings, flakes, wafers, chips, sawdust, strands, slivers, and wood wool. The term particle board sometimes is used generically to include wafer board and oriented strand board, which are manufactured primarily with wood flakes and wafers. However, for the purposes of this report, particle board pertains only to panels manufactured from a mixture of wood particles or otherwise from wood particles other than wafers and flakes. Particle board provide an ideal base for a wide variety of surface treatments. Apart from clear finishes and paints these include wood veneers, high and low pressure laminates, papers, PVC film and fabrics. Particle board is cheaper, denser and more uniform than conventional wood and plywood and is substituted for them when appearance and strength are less important than cost. However, particle board can be made more attractive by painting or the use of wood veneers onto surfaces that will be visible. Though it is denser than conventional wood, it is the lightest and weakest type of fiberboard, except for insulation board. Medium-density fiber board and hardboard, also called high-density fiberboard, are stronger and denser than particle board. Few Indian Major Players are as under • Archidply Industries Ltd. • Bajaj Eco-Tec Products Ltd. • Bajaj Hindusthan Sugar Ltd. • Century Plyboards (India) Ltd. • Ecoboard Industries Ltd. • Feroke Boards Ltd. • Genus Paper Products Ltd. • Kitply Industries Ltd. • Madras Chipboard Ltd. • N C L Industries Ltd. • Rushil Decor Ltd. • Shirdi Industries Ltd. • Western India Plywoods Ltd.
Plant capacity: 1000 Nos/ DayPlant & machinery: Rs 167 Lakhs
Working capital: -T.C.I: Cost of Project :Rs 506 Lakhs
Return: 28.00%Break even: 59.00%
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Laminated Tube (Multilayer)

The Multilayer Laminated Tubes (lamitube) made from laminates with aluminium foil barrier combine the excellent barrier advantages of traditional metal tubes & the attractive visual and tactile feel of the plastic tubes. Laminate tubes uses the most modern technology to produce a tube with the industry’s most aesthetic minimal seam, providing maximum space for graphics and brand decoration. Laminate material virtually prevents transfer of light, air and moisture. Montebello also offers a wide variety of graphics and an assortment of sizes and styles. Laminated tubes offer products a competitive edge in the market and are used across the globe for packaging in personal care, food, pharma and industrial applications. The oral care industry by itself contributes to almost 70% of the total production of laminated tubes, while an increasing number of them are being used in the cosmetics sector. An increasing adoption of laminated tubes in oral care, in the form of packaging for toothpastes and mouth wash gels has catapulted the oral care segment by end use to the top position in terms of market share in the global laminated tubes market. The oral care segment will hold more than 45% market value share throughout the duration of the forecast period, witnessing an impressive rise of 120 basis points in market share in 2027 over 2017. The oral care segment is estimated to reach a market valuation of US$ 1,371.3 Mn by the end of 2027, up from US$ 385.9 Mn by 2017 end, registering a CAGR of 13.5% in terms of value during the forecast period. The oral care segment will create an incremental $ opportunity of US$ 985.5 Mn during the period of forecast. The cosmetics and personal care market is surging ahead with superfast growth in the Latin America, APEJ, and MEA regions owing to increasing consumer demand for skin care and hair care products. The cosmetics segment in the Latin America laminated tubes market is estimated to touch a value of US$ 41.6 Mn by the end of 2027, exhibiting a CAGR of 12.2%. While in the APEJ laminated tubes market, the cosmetics segment will reach a market value of US$ 133.1 Mn by the end of 2027, recording a CAGR of 17.4% in terms of value over the forecast period.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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