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Compounding


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Rubber Compounding for Automobile Industry - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Before going to various rubber compounding ingredients as applied in the rubber industry in detail, we would like to clarify the term compounding as applied in the rubber technology. It is used for making Tyres, Tubes, O-Ring etc. India is already the fourth largest passenger vehicle market in Asia, the fourth largest tractor market in the world and the fifth largest commercial market in the world. It is also the largest three wheeler markets in the world and the second largest two wheeler markets. The Indian automobile sector is expected to grow by over ten percent per annum in the next four to five years driven by the growing demand for movement of both men and material by road. There is a good scope for new investment.
Plant capacity: 10 MT/DayPlant & machinery: 86 Lakhs
Working capital: -T.C.I: 407 Lakhs
Return: 63.00%Break even: 32.00%
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Rubber Compounding for Automobile Industry - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Compounding, a term that has evolved within the tire and rubber industry, is the materials science of modifying a rubber or elastomeric or a blend of polymers and other materials to optimize properties to meet a given service application or set of performance parameters. Compounding is therefore a complex multidisciplinary science necessitating knowledge of materials physics, organic and polymer chemistry, inorganic chemistry, and chemical reaction kinetics. compounding consists of specifying the type and amount of the various ingredients in a mixture, the manner of mixing processing of the finished mix and the method of vulcanization and the requirement of end product. The primary requirement of adding different compounding ingredients to develop a technical rubber compound is to meet different service needs at an economic price and to provide certain desired physical properties. Uses and Applications Rubber Compounding for automobile is used for making Tyres for Aircrafts, Buses, cars, bicycles etc. Rubber compounds are use in car industry for manufacturing various items such as seals, diaphragms, sleeves, bellows, grommets, sealing profiles, pedals, hoses, transmission belts, etc. Beside its use in automobile industry other uses of Rubber Compounds include: in manufacturing of tubes, in oil resistance, used in house hold appliances. Some examples of rubber products are seals, diaphragms, grommets, shock absorbers, sleeves, hoses, outlets, in offering resistance against abrasion and toughness etc. Market Survey Following the liberalisation of the Indian economy in early 1990s and particularly after the opening up of the auto sector to the global players, the end of the decade presented a vastly transformed scenario for the industry. The industry has witnessed technology and product upgradation to world-class standards accompanied by intensive competition. India is striving to emerge as a substantial exporter of vehicles. Currently, exports make up for 10% of overall sales. With the waning of interest by industrial countries in auto industry, conditions are propitious for the shift of production bases to countries like India. It is believed that for all auto majors, India is ideally positioned to become a major production base for the ASEAN region. Present Manufacturers Andhra Polymers Pvt. Ltd. Elgi Rubber Co. Ltd. Magnus Rubber Inds. Ltd. Precision Seals Mfg. Ltd. Sundaram Industries Ltd. Swastik Rubber Products Ltd. Thejo Engineering Ltd.
Plant capacity: 32 MT/ dayPlant & machinery: Rs.52 Lakhs
Working capital: -T.C.I: Rs.3032 Lakhs
Return: 53.00%Break even: 22.00%
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PVC Compounding

PVC is a product based on two of the earth’s natural resources, salt and oil. Salt water electrolysis yields chlorine (in addition to caustic soda and hydrogen). Ethylene can be derived from naphtha when oil is refined. Chlorine and ethylene can be combined to form the monomer, vinyl chloride (VCM). PVC results from the polymerization of vinyl chloride. PVC compounds are based on the combination of the polymer and additives. The compound is generated by intimately mixing together the ingredients, which is subsequently converted into the gelled article under the influence of heat (and shear). Depending on the type of PVC and additives, the compound prior to gelation can be a free-flowing powder (known as a dry blend) or a liquid in the form of a paste or solution. PVC compounds can be formulated, using plasticizers, into flexible materials, usually called PVC-P. Compounds without plasticizer for rigid applications are designated PVC-U. The compounding of PVC is the combination of appropriate additives with resin to regulate the behaviour of extrusion. It is one of the most important phases in PVC processing. PVC products are produced by mixing PVC powder with other additives aimed to improve and control the properties of the end-product. Low K-value-resins produce end products with poor physical properties. Suspension resins are generally less expensive and easier to process.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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