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Acrylic Sheet & Moulded Products - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Acrylic sheets can be obtained in transparent, translucent and opaque grades as well as wide range of colours and shades. They are used in measuring and drawing instruments, sign boards, automobile components, buttons, transparent casings and covers for electrical/electronic items. Advertising displays constitute the most important uses of acrylic sheets. It has largely replace printed metal, wooden and neon sign boards. Cast and extruded acrylic sheets are used extensively for lighting shields. They are also replacing glass in domes, skylight, swimming pool enclosures, shop fronts and related applications. Transparent acrylic sheet enclosures are used for commercial and defence aircraft, windows, wind shields, canopies etc. Laminated acrylicsheets are used by the aircraft industry. The casting of acrylic sheet involves the preparation of a liquid chemical monomer (methyl methacrylate) which is placed between two sheets of glass separated by a gasket to control the thickness of the product. Applications of acrylic sheets are comparatively new, so considering this, manufacturers have to resort to fair amount of publicity to market the product. Entrepreneurs can enter into this field as there exists enormous potential of the product.
Plant capacity: 600 MT/DayPlant & machinery: Rs. 27 Lakhs
Working capital: Rs. 43 LakhsT.C.I: Rs. 147 Lakhs
Return: 27.41%Break even: 54.05%
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Thermocole Sheet & Its Moulded Products - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Thermocole is natural snow-white, feather light common product density range 15 - 35 kg per cu.m., a material with rare combination of physical and chemical properties. Thermocole or expanded polystyrene as the name suggests is polystyrene expanded to more than two time the volume of polystyrene. It has n excellent packaging material because of combination of various properties such as lightness, rigidity, shock absorption thermal insulation, resistance to moisture and weathering absence of taste, odour, snow white colour etc. It can be moulded to any desired shape with designs and trade name embossed. The demand of thermocole is increasing due to its large consumption of end users industries. There is good scope for new investment.
Plant capacity: 400 Kgs/DayPlant & machinery: Rs. 55.0 Lakhs
Working capital: Rs. 42.0 LakhsT.C.I: Rs. 172.0 Lakhs
Return: 27.28%Break even: 48.23%
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Blow Moulded Containers (HM, HDPE) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

This is the most common method of blow moulding. There are two possible methods, which may be used-intermittent extrusion or continuous extrusion. For extrusion blow moulding materials having high hot strength and hot elongation are preferred. It is used to produce extruded and moulded mechanical goods & H.D.P.E. blow moulded products obtained 1.9 million tons/annum throughout the world. In India there is 8% of the plastic products are blow moulded. As a whole blow moulded specially modified H.D.P.E. container has good demand. Any new entrepreneur may get good market and will be successful if venture in to this field.
Plant capacity: 2000.00 Nos/DayPlant & machinery: 128 Lakhs
Working capital: -T.C.I: 547 LakhS
Return: 49.00%Break even: 31.00%
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Phenol Moulding Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Phenol moulding powder is basically phenolic resin compound in the powder form. Phenol in presence of aldehyde of furfural and definite catalyst from resinous compound or thermo setting compound. It is basically prepared by the reaction of phenol with acetone in presence of acid as catalyst to form phenol acetone resin powder. There is variety of use of phenolic moulding powder. The manufacturing of flame retard compound and in the rubber chemicals. It is used construction materials, electronics, molded parts, aerospace, insulating varnishes, laminated sheets, wood bonding, fiber bonding and plywood adhesives etc. There is very good scope. It can be filled by new entrepreneurs.
Plant capacity: 300 Mt/AnnumPlant & machinery: 29 Lakhs
Working capital: -T.C.I: Cost Of Project 93 Lakhs
Return: 39.00%Break even: 60.00%
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Insulator (Made by Fiber glass & Reinforced Plastics by Hand Moulding Press) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Plant Layout

For the manufacture of insulator basic raw materials used are glass fibre, reinforced plastics, calcium carbonate and pigments etc. all the raw materials are easily available. It is used as insulators, as knob of base of gas stove, as a base of electrical and electronic balance etc. insulator knobs are being exported from India. According to market observation it has been found that there is 3-4% demand growth per annum. It can be predicted that there is good scope for new entrepreneurs.
Plant capacity: 60000Kgs/AnnumPlant & machinery: 13 Lakhs
Working capital: -T.C.I: 61 Lakhs
Return: 34.00%Break even: 49.00%
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THERMOCOLE SHEET AND ITS MOULDED PRODUCTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Thermocole or expanded polystyrene as the name suggests, is polystyrene expanded to more than two times the volume of polystyrene. Polystyrene foam is an excellent packaging material because of combination of various properties such as lightness, rigidity, shock absorption thermal insulation, resistance to moisture etc. It can be moulded to any desired shape with designs and trade name embossed. Expanded polystyrene is one of such foams. It has may uses such as thermal insulation material, acoustic treatments shock protective packaging etc. The end use of thermocole is very much interesting, because it is mostly used in packaging. Due to the increase of electronic industries, pharmaceutical industries, the demand of thermocole is also increasing. So the unit has very good scope.
Plant capacity: 400 Kgs./DayPlant & machinery: Rs. 61 Lakhs
Working capital: -T.C.I: Rs. 201 Lakhs
Return: 44.00%Break even: 42.00%
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Injection & Blow Moulded Plastic Products - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Injection moulding is one of the most important processes used in plastic goods manufacture both in terms of volume of thermoplastics handled and the range of products manufactured. Blow moulding is used for producing others or others hollow object from thermoplastic materials such as automotive reardeek air spoilers, seat backs, toy tricycles and wheels, typewriter cases, sweft boards flexible bellows and fuel tanks. Blows moulded H.D.P.E. containers, carboys, jerry cans, round drums and bottles are most suitable for the storage of acid, pesticide, chemicals, powder printing ink, pharmaceutical products, jams & pickles etc. The moulded luggage is fast replacing boxes, suitcases and briefcases made of wood, plywood and steel. It is made of commodity plastics, which has several properties. The increase in steel prices and the shortage of wood based material has also helped the moulded luggage to capture the luggage market. The new entrepreneur can well venture into this field.
Plant capacity: 30000 Nos./Annum Briefcase, 150 MT/Annum Plastic Containers, 300 MT/Annum Plastic GranulesPlant & machinery: 103 Lakhs
Working capital: -T.C.I: 344 Lakhs Cost of Project
Return: 34.00%Break even: 53.00%
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Injection and Blow Moulding - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

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Plant capacity: 30000 Nos. Brief Cases of ABS per annum,150 MT Plastic Containers/Annum,300 MT Granules (HDPE/PP/LDPE/AnnumPlant & machinery: Rs. 103 Lakhs approx.
Working capital: -T.C.I: Cost of Project : Rs. 344 Lakhs approx.
Return: 34.00%Break even: 53.00%
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Injection Moulded Plastic Goods with PVC Chappals - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

Injection moulding process consists of converting the plastic moulding compound into a melt and injecting it into a mould where it is cooled to form a solid moulding which is then ejected. The melting step is known as “pre plasticisation. Various plastic moulded items can be made an injection moulding machine viz. soap cases, combs, TV Cabinets, Refrigerator parts, wash basins, Toilet frames, Window frames and lot many other items. The most advantages of PVC footwear are that they are acid proof & alkali proof. At present there are about 400 units in India, on small and cottage sector which produces different variety of PVC footwear. Thus, overall, the scope of injection moulded goods and PVC chappals are very bright. It is a highly lucrative project with very good future prospects. Cost Estimation: Capacity : PVC Buckets 80000 Nos./Annum PVC Dust Bin 100000 Nos/Annum PVC Wash Basins 25000 Nos./Annum PVC Pipe Fittings 20 MT/Annum Toilet Seats & Covers 125000 Nos./Annum PVC Refrigerator Parts20 MT/Annum TV Cabinets with Cover 45000 Sets(14" size)/Annum PVC Chappals 3,00,000 Pairs/Annum
Plant capacity: -Plant & machinery: 49 Lakhs
Working capital: -T.C.I: 231 Lakhs
Return: 42.00%Break even: 38.00%
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PLASTIC INJECTION MOULDING PLANT FOR AUTO PARTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Plastic Injection molding is a manufacturing process for producing parts from both thermoplastic and thermosetting plastic materials. Material is fed into a heated barrel, mixed, and forced into a mold cavity where it cools and hardens to the configuration of the mold cavity. After an industrial designer or an engineer designs a product, usually, molds are made by a mold maker (or toolmaker) from metal, usually either steel or aluminium, and precision-machined to form the features of the desired part. Injection molding is widely used for manufacturing a variety of parts, from the smallest component to entire body panels of cars. It is also used to create many things such as wire spools, packaging, bottle caps, automotive dashboards, pocket combs, and most other plastic products available today. Injection molding is the most common method of part manufacturing. It is ideal for producing high volumes of the same object. Some advantages of injection molding are high production rates, repeatable high tolerances, the ability to use a wide range of materials, low labour cost, minimal scrap losses, and little need to finish parts after molding. India automotive industry is expected to grow in another ten years. The Indian automotive industry is growing at a very high rate with sales of more than one million passenger vehicles per annum. The overall growth rate is 10-15 per cent annually. The entire car market was likely to witness a fair amount of churning in the coming years. This will definitely be a driving force for a high demand of auto components. India is the worlds second largest manufacturer of two-wheelers, fifth largest manufacturers of commercial vehicles as well as largest manufacturer of tractors. It is the fourth largest passenger car market in Asia and home to the largest motorcycle manufacturer. Coming to the Auto-component sector, the total market size of the auto-components industry is estimated at over Rs 700 billion. The industry estimates that the Indian components industry will grow to over Rs 950 billion by 2010. The overall investment in the components industry is estimated at Rs 288 billion. Indigenous firms like Bharat Forge, Sundaram Fasteners, Minda Industries and Gabrial India Ltd. are in the limelight. There is a boom in the auto components segment because of strong demand and robust economy. Also, the industry has strong forward and backward linkages with almost every other engineering segment. The component production range includes engine parts 31%, drive transmission and steering parts 19%, suspension and braking parts 12%, electrical parts 10%, equipments 12%, body and chassis 9% and others 7%. The auto component suppliers are emerging as systems suppliers with capacity to design and develop critical parts. The Indian automobile components industry has, no doubt, significant cost advantages, primarily due to lower labour cost. There is a very wide scope and good market potential of products manufactured in this sector. Few Indian Major Players are as under: Hanil Lear India Pvt. Ltd. Hi-Tech Elastomers Ltd. Machino Plastics Ltd. Tata Auto Plastic Systems Ltd. Varroc Engineering Pvt. Ltd.
Plant capacity: 300000 Nos. Car Fender, 75000 Nos. Car Bumper, 75000 Nos. Car Dash Board Per AnnumPlant & machinery: 1055 Lakhs
Working capital: -T.C.I: Cost of Project : 1401 Lakhs
Return: 45.00%Break even: 40.00%
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