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Maize, Corn and its By Products, value added Products, Derivatives, Maize Processing Industry, Corn Starch, Dextrose, Liquid Glucose, Sorbitol, Oil, Gluten, Germ Oil, Wet Milling, Maize Starch Plant & related Products, High-Fructose Corn Syrup (HFCS)

Agriculture is one of the strongholds of the Indian economy and accounts for 18.5 per cent of the country’s gross domestic product .Maize is a coarse grain and it is now being accepted as staple diet and its demand is increasing year by year. In India, maize is the third important cereal crop after rice and wheat in terms of area. Currently, 49 per cent of maize output is used as poultry feed, 12 per cent as animal feed, 25 per cent as food, 13 per cent in starch and other industries, and 1 per cent as seed. Andhra Pradesh, Karnataka and Maharashtra are the major maize producing states. The products from maize are value added products which include maize starch, liquid glucose, dextrose monohydrate, anhydrous dextrose, sorbitol, corn gluten to name a few.In India, the prime source of starch is maize and the textile industry is for long the largest buyer of maize starch in India.

In India, maize is a kharif crop with harvests and arrivals due only from October onwards. Kharif contributes over 80 per cent of the entire maize output. Bulk of the maize produced in the country goes for production of poultry feed. It is estimated that the demand for maize from the poultry industry would rise by about 6 per cent. About twelve states which include Bihar, Orissa, Uttar Pradesh, Uttarakhand and Delhi account for over 50 per cent of the total maize acreage in the country. Increasing demand from Poultry sector is likely to substantially hike maize consumption to go over 30 million tons by 2020.

The current level of maize yield in the country (2.17 MT/Ha) is far behind the global average of 5 MT/Ha, and there is a huge scope for improvement in yield by improving the adoption of hybrids, particularly in traditional maize growing regions. With the growing demand from feed and starch sector, the overall demand for maize is likely to grow at a brisk pace. India has a huge potential to increase its market share and to make its presence felt in the global maize market.

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Maize and its by products (Starch, Oxidized Starch, Liquid Glucose and Dextrose)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

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Plant capacity: 50 Tons maize processing per dayPlant & machinery: Rs. 211 Lakhs
Working capital: -T.C.I: Rs. 800 Lakhs
Return: 62.00%Break even: 29.00%
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Corn Flakes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

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Plant capacity: 2 Ton/DayPlant & machinery: Rs. 11 Lakhs
Working capital: -T.C.I: Rs. 66 Lakhs
Return: 50.00%Break even: 39.00%
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MAIZE PROCESSING UNIT (Starch, Glucose, Germs, Fibres, Gluten & Steep Water)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Plant Layout

The maize also called “Corn or Indian Corn is widely cultivated in India. Maize ranks high among the four or five principal cereal crops of the world. It is utilized in more diversified ways than any other cereal. The grain is quite nutritious, with a high percentage of easily digested carbohydrates, fats and proteins and hardly and deleterious substances. Maize starch is employed in the manufacture of asbestos, ceramics, dyes, plastics, oil cloth, paper and paper boards and in textiles, cosmetics, pharmaceutical industries. The derivatives of maize starch include glucose or corn syrup, corn sugar, dextrins and industrial alcohol, which is employed in different industries. In India, the industrial use of maize are so far mainly confined to those relating to maize starch and in recent year maize starch industry has made marked progress. There is a good scope for new entrants.
Plant capacity: 200 MT Maize Processing/ DayPlant & machinery: 32 Crores
Working capital: -T.C.I: 73 Crores
Return: 33.00%Break even: 40.00%
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MAIZE STARCH & LIQUID GLUCOSE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Maize starch is the most commonly used carbohydrate found in plants. Industrially, starch is classified into two types viz. natural & modified starch. It has many industrial applications, varying from the pulp and paper industry to the food industry. In fact, it is used as a thickener in improving the texture of many foods and can be used as a thickening agent for sauces, gravies, puddings and pie fillings. Raw starch is widely used as adhesive in corrugated & laminated paper boards. India is one of the major producers of maize in the world. It is grown in Uttar Pradesh, Bihar, Rajasthan, Punjab, Madhya Pradesh, Himachal Pradesh, Gujarat, Jammu & Kashmir, Andhra Pradesh, Mysore and Haryana. Liquid glucose is mostly used in the confectionery industry. It is also used in other firms, ranging from leather to textile industries. The principle raw material required is starch and mineral acid plus amylolytic enzymes. The domestic demand is 4000 M.T. per annum, which clearly indicates that there is a high demand of maize starch and liquid glucose. A new entrepreneur can well venture into this field since the biggest end user is pharmaceuticals.
Plant capacity: 61.56 MT/Day (Maize Starch), 50 MT /Day (Liquid Glucose) Plant & machinery: 2 Crores
Working capital: -T.C.I: 20 Crores
Return: 47.00%Break even: 28.00%
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Starch and Allied Products from Maize - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Starch is a group of polysaccharides, composed of glucopyranose units joined together by-glucosidric linkages. Industrially starch is divided into two types natural & modified. The cereal starches are recovered by many processes like wet milling. Starch has many industrial applications like in textile industry, food industry, paper industry, pharmaceuticals, in manufacturing of glucose & dextrose etc. There are many units in the country which produces starch from Maize and three units producing starch from Tapioca in the organised sector. The capacity for starch from Maize accounts for more than 80 percent of the installed capacity in organised sector. It is a highly lucrative project and has bright future.
Plant capacity: Starch 100 MT, Liquid Glucose 2 MT,Dextrose Anhydrous 10 MT, Monohydrate 13 MT,Sorbital 17 MT, Vitamin C 0.5 MT/DayPlant & machinery: 714 Lakhs
Working capital: -T.C.I: Cost of Project : 3969 Lakhs
Return: 42.00%Break even: 40.00%
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Wheat Starch And Wheat Gluten - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Wheat starch is produced from wheat species such as Triticum aestivum, which is also known as bread wheat. Starch is one of the main carbohydrate in wheat which comprises of around 60-75% of grain and around 70-80% of flour. Wheat gluten is a food made from gluten, the main protein of wheat. It is made by washing wheat flour dough with water until all the starch granules have been removed, leaving the sticky insoluble gluten as an elastic mass which is then cooked before being eaten. The wheat Starch market is expected to exceed US$ 4 Billion by 2024. Today, starch has become one of the significant agro-based industrial commodities due to its wide range application in various industries. Though the extraction of starch from wheat is complex, which includes multiple steps such as steeping, degerminating, by-products recovery and so on, due to its rising demand, the wheat starch market is witnessing a significant growth. With the continuous demand from various industries which include food, pharma, chemicals, corrugating, paints and so on; the wheat starch market is thriving to touch the glory year on year. The global wheat starch market is segmented on the basis of type, grade, end user, application, and region. The global wheat starch market is segmented on the basis of type which includes native wheat starch and modified wheat starch. The global wheat starch market is segmented on the basis of grade which includes food grade, feed grade, and industrial grade. The global wheat starch market is segmented on the basis of application in which wheat starch is used as in various application such as animal feed, drug formulations, paper-based products, textiles, and others. Wheat starch works as an emulsifier, and stabilizer for various end use industries. In food & beverage industry, wheat starch is used as a thickening agent for various food products. The global wheat starch market is segmented on the basis of end user such as animal feed, paper industries, and food & beverage industry, textile industries, cosmetic industries and others. Hence, the global wheat starch market is expected to increase significant growth over the forecast period. The rise in health-consciousness among consumers coupled with their inclination towards organic foods for improved health has induced the demand for ingredients rich in nutritional value. Wheat gluten possesses properties similar to dietary fiber and aids those struggling with constipation or irregular digestion. It is a viable alternative to soy-based foods and meats. It also goes by the name of seitan in Asian cultures. The global wheat gluten market is projected to experience massive growth at an 8.18% CAGR during the assessment period (2017-2023). Key applications of wheat gluten include animal feed, supplements, bakery & confectionery, and others. The bakery and confectionery segment is expected to dominate the market in the coming years, followed by the supplements segment. Preference for ready-to-eat foods is the major factor driving the growth of the segment.
Plant capacity: 1.0 Ton/Day (Gluten), 16.66 MT Wheat Starch /DayPlant & machinery: Rs. 100 Lakhs
Working capital: -T.C.I: Rs. 350 Lakhs
Return: 24.00%Break even: 58.00%
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STARCH AND ALLIED PRODUCTS FROM MAIZE(Starch, Liquid Glucose, Dextrose Monohydrate, Dextrose Anhydrous, Sorbitol and Vitamin C)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Plant Layout

Starch is a group of polysaccharides, composed of glucopyranose units joined together by-glucosidric linkages. It conforms to the molecular formula, (C6-H10O5)n, where n varies from a few hundred to over one million. Starch is found as the reserve carbohydrate in various parts of plants and is enzymatically broken down to glucose to other carbohydrates according to the metabolic needs of the plants. Industrially, starch is broadly divided into two types viz., natural and modified. Natural starches also designated as unmodified starches or simply starches are obtained from grains such as sorghum. From roots like potato, tapioca and arrowroot, and from the pith of the stems of certain palms such as sago. They are further classified into cereal starches and root starches. The characteristics of the natural starches are changed by chemical or enzymatic action and the products of these reactions are termed modified starches. This group includes dextrin, acid-modified starches, oxidized starches, starch esters, starch ethers, dialdehyde starches, and cationic starches. Starch can be obtained from maize, sorghum, roots and tubers such as tapioca, arrowroot, potato and from the pith of the stems of certain palms such as sago. Physical and chemical properties of starch vary according to the raw material from which it is derived. Starch is a high polymeric carbohydrate with the molecular formula (C6H10O5)n where n varies from a few hundred to over one granules, usually made up of both a linear polymer (amylose) and a branched polymer dissolves in hot water. Starch granules gelatinize in water when the temperature is raised to about 60-700C. At higher temperatures they well progressively to form a paste or solution and the shorter, linear molecules dissolve. The solutions form a gel on cooling depending upon the variety and concentration of starch present. Starch is an absorbent for water. Under normal atmospheric conditions most starches contain 10-17% moisture. Starch and Glucose are reserved carbohydrates of plants and are therefore widely distributed in their crude form. They can be found in almost all fruits, vegetables and corns. There is no definite information as to how they were initially obtained. But different countries are known to be using different agricultural sources for production of starch. While Japan and the European countries produce starch from potatoes, America from corn, countries like Thailand and Brazil are understood to be producing starch mainly from tapioca. In the case of India, starch is being produced from Maize as well as tapioca. While the units producing starch from maize are concentrated in large sector, the units producing starch from tapioca are large concentrated in the small-scale sector. Commercially glucose is produced from starch only and these two products are generally made in the same unit side by side. The history of starch and glucose Industry dates back to early forties before the Second World War starch used to be imported from European countries. But owing to difficulties in importing starch and difficulties in continuing the production of cotton textiles (where starch finds its extensive use in the manufacture of adhesives, sizing and finishing in textiles) two units namely Anil starch products with their factories located at Ahmedabad, in the year 1939 and 1941 respectively. Starch and Glucose can be used in different end use industries such as in the manufacture of adhesives, sizing and finishing in textiles, thickening agents in gravies, custards, and confectioneries. Sizing papers, Cosmetics, explosives, reagent, face powders, indicators in domestic analysis, water soluble packaging films, book bindings fabrics, distilled liquors, malt sugar, cattle feed ingredient, rubber reinforcing resins etc.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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SORBITOL, MALTITOL, DEXTROSE ANHYDROUS AND VITAMIN-C - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Sorbitol is a water soluble polyhydric alcohol, having sweet taste and high stability besides properties of humectancy and plastisizing used in manufacture of tooth paste, tonics, pharmaceutical formulations, cosmetics etc. Maltitol is a polyol or sugar substitute that is understood to be almost as sweet as conventional granulated sugar. It is a reduced caloric bulk sweetener with sugar like taste and sweetness. Maltitol is especially useful in the production of sweets, sugarless hard candies, chewing gum, chocolates, baked goods and ice cream. It is useful in the diets of people with diabetes control of blood glucose. Lipids and weight are the three major goals of diabetes management today. Dextrose anhydrous is the purest form of dextrose, commonly called glucose. It is used in tableting (salt tablets) and as a raw material in the fermentation industry for biochemical synthesis of antibiotics and vitamin C, via sorbitol. Vitamin C, is a sugar acid and act as an antioxidant. This material is generally found in crystallized or powder form with white or light yellow appearance and is water soluble. Demand growth of this industry is very good. So there is good scope for new entrepreneurs. Few Indian major players are: (Sorbitol) Amaravati Chemicals Ltd. Gayatri Bioorganics Ltd. Gulshan Polyols Ltd. Hico Products Ltd. Jayant Vitamins Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Unicorn Organics Ltd. (Dextrose) Indian Maize & Chemicals Ltd. Kamala Sugar Mills Ltd. Origin Agrostar Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd.
Plant capacity: 35 MT/Day, 15 MT Sorbitol, 5 MT Maltitol, 10 MT Dextrose Anhydrous, 5 MT/Day Vitamin C Plant & machinery: 607 Lakhs
Working capital: -T.C.I: 2332 Lakhs
Return: 39.00%Break even: 39.00%
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SORBITOL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Sorbitol, also known as glucitol, is a sugar alcohol that the body metabolises slowly. It is obtained by reduction of glucose changing the aldehyde group to an additional hydroxyl group. Sorbitol, a water soluble polyhydric alcohol, having sweet taste and high stability besides properties of humectancy and plasticizing is used in manufacture of Toothpaste, Tonics/liquid Pharmaceutical Formulations, Cosmetic products like Face Creams and Lotions, etc. Sorbitol, besides being immune to bacteriological degradation, is also less vulnerable to mould growth than most other humectant plasticizing materials. Sorbitol is produced by Hydrogenation of Dextrose at medium pressure with State of Art reaction controls. The Dextrose is produced in house from Starch by enzymetic process in order to achieve highest standard of product.. The clear dextrose solution is reacted with hydrogen gas in the presence of catalyst in the reactors at specified pressure and temperature which is subsequently subjected to carbon treatment, ION Exchange etc. The solution thereafter is subjected to chemical adjustments, testing for chemical properties. The required concentration or Sorbitol (70%) is achieved in Evaporators before final testing etc. So Apart from having wide range application, the major uses are in dentrifice, cosmetics creams, lotions and colognes which have become daily consumer product of the society. In pharmaceutical sector it finds application in Vitamin Syrups, Cough Syrups, tablet compounding and many others. Sorbitol is also a raw material for production of Vitamin C. It also has application in Food products and Tobacco conditioning, high quality papers etc. DEMAND SUPPLY SCENARIO • Present Import Level Around 500 tonnes per annum • Present Export Level Around 300 tonnes per annum Consolidated demand statement for Sorbitol • Total annual demand 58000 tonnes Prospects Sorbitol finds variety of applications in number of user sector. The several potential applications of Sorbitol have not yet been adequately exploited in India. While the demand for Sorbitol is steadily going up, the rate of growth in demand would further increase, if sustained efforts would be taken to promote application of Sorbitol in new directions. Few Indian major players are: Amaravati Chemicals Ltd. Gayatri Bioorganics Ltd. Gulshan Polyols Ltd. Hico Products Ltd. Jayant Vitamins Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Unicorn Organics Ltd.
Plant capacity: 4500 MT/AnnumPlant & machinery: 65 Lakhs
Working capital: -T.C.I: Cost of Project : 186 Lakhs
Return: 43.00%Break even: 69.00%
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Maize Products Starch, Oxidized Starch, Liquid Glucose And Dextrose - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

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Plant capacity: 50 MT/Day maize Plant & machinery: Rs. 140 Lakhs
Working capital: -T.C.I: Rs. 800 Lakhs
Return: 62.00%Break even: 29.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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