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Maize, Corn and its By Products, value added Products, Derivatives, Maize Processing Industry, Corn Starch, Dextrose, Liquid Glucose, Sorbitol, Oil, Gluten, Germ Oil, Wet Milling, Maize Starch Plant & related Products, High-Fructose Corn Syrup (HFCS)

Agriculture is one of the strongholds of the Indian economy and accounts for 18.5 per cent of the country’s gross domestic product .Maize is a coarse grain and it is now being accepted as staple diet and its demand is increasing year by year. In India, maize is the third important cereal crop after rice and wheat in terms of area. Currently, 49 per cent of maize output is used as poultry feed, 12 per cent as animal feed, 25 per cent as food, 13 per cent in starch and other industries, and 1 per cent as seed. Andhra Pradesh, Karnataka and Maharashtra are the major maize producing states. The products from maize are value added products which include maize starch, liquid glucose, dextrose monohydrate, anhydrous dextrose, sorbitol, corn gluten to name a few.In India, the prime source of starch is maize and the textile industry is for long the largest buyer of maize starch in India.

In India, maize is a kharif crop with harvests and arrivals due only from October onwards. Kharif contributes over 80 per cent of the entire maize output. Bulk of the maize produced in the country goes for production of poultry feed. It is estimated that the demand for maize from the poultry industry would rise by about 6 per cent. About twelve states which include Bihar, Orissa, Uttar Pradesh, Uttarakhand and Delhi account for over 50 per cent of the total maize acreage in the country. Increasing demand from Poultry sector is likely to substantially hike maize consumption to go over 30 million tons by 2020.

The current level of maize yield in the country (2.17 MT/Ha) is far behind the global average of 5 MT/Ha, and there is a huge scope for improvement in yield by improving the adoption of hybrids, particularly in traditional maize growing regions. With the growing demand from feed and starch sector, the overall demand for maize is likely to grow at a brisk pace. India has a huge potential to increase its market share and to make its presence felt in the global maize market.

 

 

 

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Set up your own Maize Processing Plant with Cogeneration Plant

After wheat and rice, maize is the third most significant cereal/crop, and it offers a wide range of processing options due to its high nutritional content and cost-effectiveness. Maize (sometimes known as corn) is a cereal grass commonly used for food and animal feed. In India, maize is one of the most extensively consumed foods. India produces 21 million tonnes of maize every year, with Karnataka, Andhra Pradesh, and Rajasthan producing the most. India is one of the world's largest maize producers, and the grain can be grown throughout the year in practically any agro-climatic zone within its borders. Maize planting has increased in India in recent years, resulting in its domination as a starch source among processors. Maize is one of the most adaptable crops in development, thriving in a variety of agro-climatic situations. Maize is recognised as the "Queen of Cereals" around the world because it has the highest genetic production potential of all cereals. Starch, oil, protein, alcoholic drinks, food sweeteners, medicines, cosmetics, film, textile, gum, packaging, and paper are just a few of the sectors that use maize as a primary raw material. In commercial food production, a maize processing factory, often known as a corn mill, plays a significant role. Dry maize is ground into corn meal or corn flour at the factory, which is subsequently used to make tortillas, breads, and cereals. The grain can also be fermented and distilled to make ethanol fuel, or it can be processed into syrups to sweeten carbonated beverages. Depending on the type of gear used and the degree of milling that occurs during processing, a maize processing facility can do more than just turn corn into corn flour, cornmeal, or grits. Despite the fact that these are all common applications for maize processing facilities. Almost 57 percent of maize produced in India is utilised to feed poultry and livestock. Thirty-three percent is consumed, 9% is utilised to manufacture starch and related products, and 1% is used as seed. Maize is mostly used to make starch and other industrial products in the United States and Europe. Despite being one of the world's major maize producers, India's value addition in the form of processing lags behind more industrialised countries. A considerable amount of starch is transformed into high-value-added nutritional sweeteners, such as glucose syrup, dextrose, and fructose syrup, in modern countries. The Indian corn starch market is expected to increase at a CAGR of 3.9 percent from 2019 to 2024, reaching $1.37 billion in 2018. Corn's wide range of uses in industries including as food and beverage, medicines, animal feed, textiles, and paper are moving the India Corn Starch market ahead. Textile, paper, and construction sectors, as well as the pharmaceutical industry, are the primary consumers of starches. Although the usage of these derivatives in the food business is slowly increasing, there is still a lot of untapped potential in the maize starch processing industry. North America is the most important market for corn starch in terms of both value and volume. In contrast, the maize starch market in Asia Pacific is expected to develop at the fastest rate in the coming year, at a CAGR of 6.4 percent. Maize starch demand is rising across Asia Pacific, particularly in ASEAN, China, and India, where major corn starch producers have recently made significant investments. Key Players: • Aksharchem (India) Ltd. • Amaravati Agro Ltd. • Cargill India Pvt. Ltd. • Devi Corn Products Ltd. • Gayatri Bioorganics Ltd. • Gujarat Ambuja Exports Ltd.
Plant capacity: Maize Starch: 150 MT Per Day | Liquid Glucose: 20 MT Per Day | Maltodextrin: 18 MT Per Day | Gluten as by Product: 33 MT Per Day | Germ as by Product: 21 MT Per Day | Fiber as by Product: 36 MT Per DayPlant & machinery: 136 Cr
Working capital: N/AT.C.I: Cost of Project: 171 Cr
Return: 21.00%Break even: 32.00%
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Sorbitol Manufacturing Business Plan

Many fruits and berries naturally contain sorbitol, a sugar alcohol. It is now more frequently employed as a sweetener in place of high fructose corn syrup, which has been associated with obesity and is more widely utilised. Sorbitol is frequently used in cosmetic and skincare products because it contains qualities that make it a great moisturiser. Sorbitol, often called glucitol or D-glucitol, is an artificial sweetener and sugar substitute that was first found in 1866. It has a glycemic index of 10, hence there are no calories in it. Scope of Startup Business of Sorbitol Now is the time to pay attention if you work with sugar alcohols. Due to its adaptability and numerous uses in a variety of industries, including food, cosmetics, personal care, hygiene, and pharmaceuticals, sorbitol has surpassed erythritol and xylitol as one of the most well-liked components in natural sweeteners and sugar substitutes. In order to help you determine whether it's time to start investing in this attractive business or if you should hold off until later, this research examines the sorbitol market in greater detail. Since many years ago, sorbitol has been utilised as a sugar substitute, and business is booming. It's simple to make, can be found in many everyday products like cough syrups and jams, and because it doesn't cause blood glucose levels to rise, diabetics can safely consume it. Additionally, sorbitol can be found in laxatives and toothpaste. Some people are substituting sorbitol for other sugars due to the recent rise in popularity of low carb diets. Due to sorbitol's adaptability, there are numerous prospects for business owners that want to launch sorbitol operations. Indian Market Outlook In 2020, India's sorbitol market had a volume of 165 Kilotons. Looking ahead, IMARC Group anticipates that the market would develop steadily between 2021 and 2026. According to estimates, India produces roughly 2,000 metric tonnes of sorbitol annually, and demand for the substance will rise in tandem with rising GDP per capita, disposable income, and consumer desire for low-calorie food and drink due to shifting lifestyle trends. Many everyday goods, including cereals, pastries, and chewing gum, contain sorbitol, a sugar replacement. Due to the expanding demand for low-carb diets and the demand for better food options, sorbitol production has expanded in recent years. With the number of manufacturers continuously rising over the previous ten years, the picture for the sorbitol market in India appears positive. Global Market Outlook The size of the global sorbitol market was estimated at USD 1.47 billion in 2020, and it is anticipated to increase at a CAGR of 6.5% from 2021 to 2028. Due to the increased consumption of diabetic and dietetic foods and beverages, the market is anticipated to develop significantly over the forecast period. Over the next years, demand for the product is also anticipated to increase due to its increasing demand as a sugar alternative in consumer food goods. Sorbitol is also being utilised in oral care products more frequently since it is digested more slowly than other sugar alcohols, reducing the risk of dental issues including cavities and tooth decay. Over the foreseeable period, the advantages of the same are anticipated to fuel industry expansion. Additionally, there has been a change in sorbitol prices due to cheap manufacturing and labour costs in the Asia Pacific, which has led to an increase in demand for non-food uses. Biofuels are made with the help of sorbitol. Through the implementation of beneficial regulations, institutions like the European Commission or the EPA support biofuels, which are fuels that are organically generated. In the upcoming years, more manufacturers are anticipated as a result of the rising popularity of biofuels and the backing of governmental bodies. Over the projected period, the demand for sorbitol is anticipated to be driven by the expanding research and applications for the same, particularly in developed regions like North America and Europe. Conclusion A sugar alcohol called sorbitol can be used to sweeten both food and drinks. Additionally, biodegradable polyesters and polyols for cosmetic usage have been created using it. It functions as an antibacterial and is useful for making everything from makeup remover to fake snowballs. The sorbitol industry, which has been active since the early 1960s, is still expanding. Over the past few years, the business has experienced a boom due to the increase in demand for its use as an ingredient. It's time to enter the market and sell your items if you're considering launching a sorbitol business. Key Companies • American International Foods, Inc. • ADM • Cargill Incorporated • DuPont • Gulshan Polyols Ltd. • Merck KGaA • Ecogreen Oleochemicals GmbH • Qinhuangdao Lihua Starch Co., Ltd. • Roquette Frères • SPI Pharma • Tereos • Ingredion Incorporated • Kasyap Sweeteners, Ltd.
Plant capacity: Sorbitol:3,000 MT Per AnnumPlant & machinery: 58 Lakhs
Working capital: N/AT.C.I: Cost of Project: 575 Lakhs
Return: 27.00%Break even: 55.00%
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Start Maize Starch & Liquid Glucose Production Plant

Maize starch, also known as corn starch, is a white powder derived from the endosperm of the maize plant. It is used in baked goods as a thickener, stabiliser, and to improve texture and moisture retention. Liquid glucose is a concentrated form of maize starch-derived glucose syrup. When used in the food industry, maize starch and liquid glucose both have distinct advantages. Maize starch has a low glycemic index and can add a subtle sweetness without adding calories or carbohydrates. It also acts as an emulsifier, giving food products structure and stability. Liquid glucose has a low glycemic index and can add sweetness without adding calories or carbohydrates. Furthermore, liquid glucose extends shelf life, retains moisture, and prevents spoilage. Advantages and Applications Maize starch and liquid glucose are quickly becoming indispensable components of the food industry. They have a variety of applications, including baking, sweets making, and beverage manufacturing. Maize starch and liquid glucose can also be used to thicken sauces and soups, increase shelf life, and add texture and flavour to products. The main advantage of using maize starch and liquid glucose is that they are natural corn ingredients. As a result, they are far healthier than many other refined starches, making them appealing to health-conscious consumers. Maize starch and liquid glucose are also inexpensive, which has contributed to their growing popularity. Furthermore, maize starch and liquid glucose are free of trans-fatty acids, making them a far safer choice than some other products on the market. Because of their versatility and benefits, these two ingredients have grown in popularity over the years. The demand for these two products has increased as more people become health-conscious and seek out natural ingredients. This has resulted in significant growth in the maize starch and liquid glucose business, with manufacturers and suppliers competing for market share. Indian Market Outlook India is the largest producer and consumer of maize starch and liquid glucose in the world. Demand for these products has increased in recent years due to their use in a variety of industries such as food and beverage, cosmetics, pharmaceuticals, animal feed, and so on. With rising demand, India's Maize Starch & Liquid Glucose industry has expanded dramatically. Rising demand from the food and beverage industries has fueled India's increased consumption of maize starch and liquid glucose. Maize starch and liquid glucose are in high demand in industries such as bakery, confectionery, snacks, and dairy products. In India, the Maize Starch & Liquid Glucose industry is highly competitive, with a few large players dominating the market. Companies have used various strategies to gain a competitive advantage, such as offering customised products and launching innovative packaging solutions. Companies are also focusing on expanding their product portfolios in order to meet the diverse needs of their customers. Due to increased demand and technological advancements, the Indian Maize Starch & Liquid Glucose industry is expected to grow at a healthy rate in the coming years. The growing consumer awareness of the health benefits of consuming these products is also expected to fuel the industry's growth. Global Market Outlook The global market for maize starch and liquid glucose is looking up. According to industry analysts, due to the wide range of applications for both products, demand for these products has been steadily increasing in recent years. Maize starch and liquid glucose are used in a wide range of industries, including food manufacturing and baking, as well as pharmaceuticals and cosmetics. Furthermore, many consumers are turning to these products as a sweetening alternative to sugar and corn syrup. People are increasingly seeking out these products as a healthier alternative to traditional sweeteners as they become more health-conscious. Furthermore, as vegan diets become more popular, more consumers are looking for plant-based ingredients to incorporate into their recipes. This has increased the use of maize starch and liquid glucose, which can be used as sugar substitutes. The maize starch and liquid glucose industry is constantly changing as new innovations and technologies enable manufacturers to produce higher-quality products at lower costs. These products' increasing availability has made them more widely available and accessible to consumers all over the world. Furthermore, as manufacturers' production processes have become more efficient, they have been able to lower their costs, making these products more affordable to consumers. Companies that use the right strategies can stay ahead of their competitors while benefiting from the growing demand for these products. Conclusion The maize starch and liquid glucose industry is expected to expand further in the coming years. Demand for these ingredients will continue to rise as more businesses adopt them. Furthermore, as new products utilising maize starch and liquid glucose are developed, the industry will continue to grow. Key Players • Archer Daniels Midland Company (ADM) • Ingredion Incorporated • AGRANA Beteiligungs-AG • Tate & Lyle PLC • Cargill, Incorporated • Roquette Frères • Grain Processing Corporation • Tereos S.A. • Fooding Group Limited • Global Sweeteners Holdings Limited
Plant capacity: Maize Starch 50 MT Per Day Liquid Glucose 20 MT Per Day Germ by Product 4 MT Per Day Fibre by Product 2 MT Per Day Steep Water by Product 6 MT Per DayPlant & machinery: 30 Cr
Working capital: -T.C.I: Cost of Project: 43 Cr
Return: 24.00%Break even: 44.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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