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Maize, Corn and its By Products, value added Products, Derivatives, Maize Processing Industry, Corn Starch, Dextrose, Liquid Glucose, Sorbitol, Oil, Gluten, Germ Oil, Wet Milling, Maize Starch Plant & related Products, High-Fructose Corn Syrup (HFCS)

Agriculture is one of the strongholds of the Indian economy and accounts for 18.5 per cent of the country’s gross domestic product .Maize is a coarse grain and it is now being accepted as staple diet and its demand is increasing year by year. In India, maize is the third important cereal crop after rice and wheat in terms of area. Currently, 49 per cent of maize output is used as poultry feed, 12 per cent as animal feed, 25 per cent as food, 13 per cent in starch and other industries, and 1 per cent as seed. Andhra Pradesh, Karnataka and Maharashtra are the major maize producing states. The products from maize are value added products which include maize starch, liquid glucose, dextrose monohydrate, anhydrous dextrose, sorbitol, corn gluten to name a few.In India, the prime source of starch is maize and the textile industry is for long the largest buyer of maize starch in India.

In India, maize is a kharif crop with harvests and arrivals due only from October onwards. Kharif contributes over 80 per cent of the entire maize output. Bulk of the maize produced in the country goes for production of poultry feed. It is estimated that the demand for maize from the poultry industry would rise by about 6 per cent. About twelve states which include Bihar, Orissa, Uttar Pradesh, Uttarakhand and Delhi account for over 50 per cent of the total maize acreage in the country. Increasing demand from Poultry sector is likely to substantially hike maize consumption to go over 30 million tons by 2020.

The current level of maize yield in the country (2.17 MT/Ha) is far behind the global average of 5 MT/Ha, and there is a huge scope for improvement in yield by improving the adoption of hybrids, particularly in traditional maize growing regions. With the growing demand from feed and starch sector, the overall demand for maize is likely to grow at a brisk pace. India has a huge potential to increase its market share and to make its presence felt in the global maize market.

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Liquid Glucose From Maize - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The maize also called “corn or Indian corn” is widely cultivated in India. Maize ranks high among the four or five principal cereal crops of the world. Maize is utilized in more diversified ways than any other cereal. The grain is quite nutritious, with a high percentage of easily digested carbohydrates, fats and proteins hardly and deleterious substances. Glucose is the form of white crystalline powder. Liquid Glucose or Glucose Syrup is a refined and concentrated non-crystallisable aqueous solution of d-glucose, maltose and other polymers of d-glucose, obtained by controlled hydrolysis of starch containing material. Glucose syrup is used in hard boiled sweets and many dairy products, as a granulating agent for tablet coating and as a vehicle for orally administered medical syrups in pharmaceuticals. It is used in the manufacture of canned food, bakery products, ice-creams, chewing tobacco, shoe polish and leather chemicals. There are various products from maize like maize starch and its by products and direct product of liquid glucose and dextrose from starch. It has good scope in the market.
Plant capacity: 500 tons/AnnumPlant & machinery: 20 Lakhs
Working capital: -T.C.I: 52 Lakhs
Return: 37.00%Break even: 53.00%
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Maize Processing for Glucose - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Maize is one of the cereal grains which produce through out India and is placed 3rd position in agricultural base production though maize is not our staple basic food but our basic staple foods are wheat and rice : Maize is constitute by hull, germ, protein, starch and moisture. There is dry and wet milling process of manufacturing of starch, zing, germ and hulls. Starch is the basic constituent of maize and it is converted of liquid glucose by adopting series of digestion steps on starch. It is used as sweetener liquid in the pharmaceutical industry. It is used for the manufacturing caramel. It can be used as basic raw material for the fermentation base product like lactic acid, penicillin, acetic acid etc. It has very good market potentiality. New entrepreneurs enter in this field will be successful.
Plant capacity: 15 MT/DayPlant & machinery: 75 Lakhs
Working capital: -T.C.I: 284 Lakhs
Return: 53.00%Break even: 42.00%
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Corn Oil (Maize Oil)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Maize oil is produced as the big product from the maize. In wet milling industries starch and its product, corn syrup, dextrose, dextrin etc. Are the principal products, gluten feeds and corn oil are the main by-products. Corn products which mainly consist the endosper without separation of starch from gluten such a cornmeal, homing. In the dry milling corn oil may not be produced as by product depending upon the size of the plant. Corn oil contains linoleic acid and oleic acid as the main fatty acids. It is used for salad purposes and margaring. Some of the better refined qualities reach a high degree of excellence as regard taste small & keeping properties and therefore find use for cake and biscuit making as well as for greasing of backing pans etc. There is specific demand and supply gap available. Hence any new entrepreneur enter in this field will be successful.
Plant capacity: 5 Mt/DayPlant & machinery: 56 Lakhs
Working capital: -T.C.I: 257 Lakhs
Return: 41.00%Break even: 41.00%
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Rice and Corn Flakes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Corn flakes being one of the most nutritious food and is consumed as breakfast food not only in India but elsewhere in the world. Basically it is prepared from maize. Maize is one of the important commercial food grains-grown abudantly in our country. Rice flakes are already occupying an important status of a complete food. With the suitable flovouring of masala etc. it is of the best Namkeens. Corn flakes are mainly used as breakfast food along with milk. It is economical, convenient, nutritious and flavourful food suitable for daily consumption. According to an ancient Indian legends, maize was the food of the gods that created the earth. Floury maize is a grain with a soft endosperm much used as food in Mexico, Guatemala and the Andean countries. There is good scope for starting this project.
Plant capacity: 5 Tones/DayPlant & machinery: 89 Lakhs
Working capital: -T.C.I: 324 Lakhs
Return: 35.00%Break even: 47.00%
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LIQUID GLUCOSE FROM RICE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice is basically sources of starch content little amount of fat and protein in it. It contains also vitamins and minerals. Basic raw materials required for the production of liquid glucose are rice grains, enzymes, sulfuric acid etc. which are largely available in India. Glucose syrup is used in hard boiled sweets and many dairy products. It is used in the manufacture of canned foods, confectionery, bakery products, ice creams, chewing tobacco, shoe polish and leather chemicals. Market demand of liquid glucose is gradually increase according to increase of food market. As a whole it can be concluded that it is a feasible project. Any entrepreneur may go into the process, will be successful in this project.
Plant capacity: 30000 MT/AnnumPlant & machinery: 664 Lakhs
Working capital: -T.C.I: Cost of Project 1107 Lakhs
Return: 40.00%Break even: 50.00%
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DEXTRIN FROM STARCH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Dextrin is a starch derivative. It is also known as water soluble carbo hydrate produced by heat and acid depolymerization. Dextrin are made by heating with or without the addition of chemical reagents. The resultant pyrodextrines are classified into three groups, depending upon the amount of modification. Dextrines or British gums are used in a great variety of adhesive application. Their paste are used for envelope and labeling adhesives, as adhesive for postage stamps gummed tape and card board boxes. It is also used in the manufacture of bottled gum, machine labeling paste, poster gumming paste etc. Dextrins manufacturing unit has very good scope for development in the small scale sector and especially in a developing and agriculture based country like ours. There is estimated a gap of 10,000 M.T. per year of dextrin between demand and production. The product is having wide uses in many industries. So, it is clear that this is having good present and future scope so the new entrants can join the industry without any hesitation.
Plant capacity: 10 MT/DayPlant & machinery: 51 Lakhs
Working capital: -T.C.I: 309 Lakhs
Return: 47.00%Break even: 38.00%
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MAIZE PROCESSING UNIT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Maize is one of the best cereals after paddy and wheat. It is largely cultivated in the north and west India, though there is cultivation of maize in the eastern and southern India. There are basic commercial product maize hull, maize oil, zein, maize starches are obtained directly from maize. Starch is the main product of a maize processing unit, which is consumed in various other industries like food, pharmaceuticals, textiles, papers, hotels and restaurants etc. Maize is one of the most important cereal crops in the world agricultural economy and is grown in many countries in each of the continents of the world. Few new entrants can join the industry without any hesitation. Capacity 200 MT Maize Processing/Day Products Starch – 133 MT, Glucose – 20 MT, Gluten – 18 MT Germ – 8 MT, Fiber – 4 MT & Steep Water – 12 MT/day.
Plant capacity: 200 MT Maize Processing/Day Products, Starch 133 MT, Glucose 20 MT, Gluten 18 MT, Germ 8 MT, Fiber 4 MT Plant & machinery: 2913 Lakhs
Working capital: -T.C.I: Cost of Project 6084 Lakhs
Return: 41.00%Break even: 58.00%
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MAIZE PROCESSING UNIT (Starch, Glucose, Gluten, Germ, Fiber, Steep Water)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Maize is one of the best cereals after paddy and wheat. It is largely cultivated in the north and west India, though there is cultivation of maize in the eastern and southern India. There are basic commercial product maize hull, maize oil, zein, maize starches are obtained directly from maize. Starch is the main product of a maize processing unit, which is consumed in various other industries like food, pharmaceuticals, textiles, papers, hotels and restaurants etc. Maize is one of the most important cereal crops in the world agricultural economy and is grown in many countries in each of the continents of the world. Few new entrants can join the industry without any hesitation.
Plant capacity: 200 MT Maize Processing/Day Products Starch 133 MT, Glucose 20 MT, Gluten 18 MT Germ 8 MT, Fiber 4 MT Plant & machinery: 2913 Lakhs
Working capital: -T.C.I: Cost of Project 6084 Lakhs
Return: 41.00%Break even: 58.00%
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Parboiled Rice Mill with Rice & Corn Flakes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The term parboiling covers the operation to which the paddy is subjected before milling. Water and heat are the two main elements in the process. After steeping followed by heating, which involves the action of steam. The rice must be dried milling and storage. Corn flakes are used mainly as break-fast food along with milk. They are also used for making any delicious food by cooking. It contains carbohydrates, protein and starch. Rice flakes has also an important role in popularizing wheat in traditionally non-wheat consuming regions of the country. At present, there are only few leading companies engaged in the manufacture of corn flakes to cater to the needs of the upper and affluent classes of society. It is estimated that about 500 tonnes of corn flakes are produced annually in our country. Rice flakes, improved by the addition of suitable flavouring and sweetening agents, could compete with corn flakes as a breakfast food. The new entrepreneur can well venture into this field.
Plant capacity: Parboiled Rice: 3000 MT/Annum, Broken Rice : 230 MT/A, Rice Flake 1500 MT/A, Corn Flakes:1500 MT/APlant & machinery: Rs. 85 Lakhs
Working capital: -T.C.I: Cost of Project Rs. 308 Lakhs
Return: 40.00%Break even: 58.00%
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Corn Flakes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

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Plant capacity: 2 Ton/DayPlant & machinery: Rs. 11 Lakhs
Working capital: -T.C.I: Rs. 66 Lakhs
Return: 50.00%Break even: 39.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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