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Investment Opportunities & Business Ideas in Egypt- Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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Cassava Starch (Tapioca Starch)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Starch (C6H10O5)n, the principal reserve poly Saccharide in plants constitutes substantial portion of human diet. It is the principal components of most seeds, tubers, and roots, and is produced commercially from Wheat, Rice, Tapioca, Potato, Sago, and other sources. Starch is a mixture of linear (amylase) and branches (amylopection) polymers of alpha D glucopyranosyl units. Natural starch occurs usually as granules composed of both linear and branch starch molecular. However, some starches are composed only of branched molecule and there are termed waxy starches because of the Vitreous sheen of a cut sheet surface. The roots of tapioca plant (Manihol uteillissima) forms one of the major sources of starch ranking next is potato in the consumption Undamaged starch granules are insoluble in cold water but impipe water reversibly and swell slightly. Hydrolysis of starch is an important industrial reaction which is accomplished by acid, enzymes or both. Starch gives a characteristic blue color with Iodine. This characteristic blue colour has burned both over qualitative and quantitative test for starch in various systems. Cassava has many advantages for starch production: High level of purity; Excellent thickening characteristics; A neutral (bland) taste; Desirable textural characteristics; A relatively cheap source of raw material containing a high concentration of starch (dry matter basis) that can equal or surpass the properties offered by other starches (maize, wheat, sweet potato and rice). Uses Unmodified starch is mainly is nonfood application in the naming adhesive and paper Industries. Unmodified starches are used for the manufacture of gun candies because they form hot concentrated pastes that gel firmly on cooling. Heat treated starches are used in food applications to bind and carry flavors and colors. Swelling agents are made from starch by enzymatic or acid ferment. Starch derivatives like cation starch, starch phosphate and starch acetate has numerous uses. ? Market Survey Global starch consumption is projected to reach 133.5 million metric tons. Rise in per capita consumption, and growing demand for starch products from developing nations translates into a bright outlook for the sector. Starch end use applications have grown in number over the years, and now include diverse applications ranging from food and beverages to medicine, cosmetics, pharmaceuticals and more. Usage of starch by the food industry is being fueled by the increasing number of government policies stipulating the usage of natural substances in food products. With the increasing demand for low fat and low calorie food, many food companies are replacing fats with gums and carbohydrates, such as starches and hydrocolloids. The major cassava starch and flour importers are, by order of importance, China, Japan, Malaysia, Indonesia, Singapore, the United States and the Philippines. In India also, production of starch from potatoes is limited due to availability of cheaper sources of starch such as maize and tapioca. Few Indian Major Players are as under:- Amaravati Agro Ltd. Bharat Starch Inds. Ltd. E I C L Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. Jayant Vitamins Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Tirupati Starch & Chemicals Ltd. Unicorn Organics Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd.
Plant capacity: 80 MT/dayPlant & machinery: Rs.358 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.737 Lakhs
Return: 36.00%Break even: 45.00%
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Soya Protein - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Soy protein is a protein that is isolated from soybean. It is made from soybean meal that has been dehulled and defatted. Soy protein is generally regarded as the storage protein held in discrete particles called protein bodies, which are estimated to contain at least 60 to 70% of the total soybean protein. The health benefits of soy protein powders are coming from the soy protein and the associated isoflavones. The soy protein has a high biological value and contains all essential amino acids. Soy isoflavones have been recognized for many health benefits, including lowering the risk of heart disease, breast cancer, prostate cancer and osteoporosis. Soy isoflavones act as anti cancer agents because they are antioxidant, inhibit the growth of blood vessels required to feed tumours and inhibit the protein production in cancer cells. Soy isoflavones are also beneficial for menopausal women because they may ease menopausal symptoms and help to maintain strong bones. Uses and Applications Soya Protein is used in Meat Products, Sea food Products, cereal products, dairy type products, infant formulas. Partially hydrolysed soy proteins possess good foam stabilization properties and can be used as whipping agents in combination with egg albumen or whole eggs in confectionery products and deserts. Isolated soybean protein has been shown to be an effective spray drying aid in fruit purees. In this application, it can replace maltodextrins, with the advantage of contributing protein to the final product. Market Survey This market is driven by the nutritive, functionally properties, and the health benefits achieved. The largest market for the soy protein ingredients is in the North American region, whereas Asia Pacific market is predictable to register best growth opportunities. Moreover, China and India will be the fastest growing country in global soy protein ingredients market as its strong economic growth continues. Latin America is the second fastest growing region and Brazil is the major market for soy protein ingredients. North America and European regions are expected to show moderate growth rate. Soy protein is becoming more prevalent in the world marketplace. Major crop and oilseed processors are recognizing this demand and developing products accordingly. India’s current and projected population levels and the state of the economy show the country is poised for a transition of diets that are higher in protein content. Few Indian Major Players are as under: Acropetal Technologies Ltd. Amar Remedies Ltd. Bliss G V S Pharma Ltd. Genomics Biotech Ltd. Indiaco Health Care Pvt. Ltd. Pan Herbo Ltd. Paramount Surgimed Ltd. Premier Proteins Ltd. Proline Technologies Ltd. Protchem Industries (India) Ltd.
Plant capacity: 10 MT/DayPlant & machinery: Rs.134 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.522 Lakhs
Return: 34.00%Break even: 54.00%
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Dehydrated Onion (100% EOU) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Dehydrated Onions have been produced in small quantities since the nineteenth century. A 100 percent export oriented unit is one, which would export its entire production, except for the permitted levels of rejects. The main advantages of dehydrated onions are that they are easy to store, being lighter in weight and smaller in bulk than fresh or other processed onions. They are cheap to pack compared with canned goods. They do not require refrigerated storage as do frozen onions and the contents of a container can be used some time after opening provided they are not dehydrated. When establishing a dehydration industry, considerable thought should be given to the procurement of fresh onions for dehydration. To operate a dehydration plant efficiently, a constant supply of onions is required and this involves considerable organization. Ideally a dehydration factory should handle only one type of onion over long periods, so as to avoid the necessity of cleaning down all the machinery and altering the grading and cutting settings etc. when changing from one variety to another. In the food processing field, dehydration is sometimes described as the removal of 85% or more of water from a food substance, by exposure to thermal energy by various means. Thermal dehydration reduces volume of the product, increases shelf life, and lowers transportation cost. There is no clearly defined line of demarcation between drying and dehydrating, and latter sometimes being considered as a supplement of drying. Usually, the direct use of solar energy, as in the drying of raisin, lay etc. is not lumped with dehydrating. The term dehydration also is not generally applied to situations where there is a loss of water as the result of evaporation. Uses Dehydrated onions are used chiefly as a constituent in various food products i.e. they are sold to manufacturing concerns as an industrial raw material and demand for dehydrated onions is a function of the demand of these food products. However there is a demand for dehydrated onions for use as curlinary onions, both by large catering concerns institutions and industrial canteens; and for domestic use. The other use of dehydrated onions is in the manufacture of dried soups once virtually the sole outlet for these products, but now declining in relative importance, as other applications including use in canned soups and stews, baby foods, fish, meat and bakery products and more recently in dried `ready meals' have been developed. Market Survey In India dehydration of many food products especially vegetables and some fruits are in practices at home and industry level throughout year. these dehydrated products are the largest export products for international markets & international clients who desire for quality products. These products are 100% export oriented to countries like UK, Canada, Germany, Poland, Finland, Denmark, Australia, Spain, Italy, Greece, UAE, France, Belgium, Netherlands, South Africa, Latvia, Brazil, Colombia, Chile, Argentina, Saudi Arabia, Bahrain, Philippines, Korea, New Zealand, Japan, Singapore, Israel, South Africa, Russia, East European countries and many more. Thus export potential of onion is quite high and already a large number of dehydration plants in operation in many parts of the country. Drying of onion flakes has the potential to not only reduce the storage losses but it also helps in stabilizing the price. The food processing industry has been slated for accelerated growth. It is projected to be a futuristic industry and it is anticipated that, over the years, it will emerge as a leading player in the global markets. As a result, the industry is seen to be witnessing feverish activity.
Plant capacity: 13.6 MT/ DayPlant & machinery: Rs.184 Lakhs
Working capital: -T.C.I: Rs.1259 Lakhs
Return: 50.00%Break even: 32.00%
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Baby Food Products (Infant Cereals, Porridge Mixes, Fruits Purees, Savoury Meals, Infant Milk, Baby Biscuits, Mueslis)-Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process

Infant cereals are an important energy source for the nutrition of infants in Mediterranean countries and form the basis of their weaning feeding from the age of 3 to 4 months. Infant cereal certainly is the traditional choice of first food. Infant cereals must be processed to improve their dispersibility in liquids and their digestibility, because the pancreas of a 3 to 4 month old baby has a limited ability to digest starch. Commercial infant cereals are mostly composed of cereal ?ours with and without gluten and legume ?ours, such as soy, which have increased protein quantity. Cereals are available in a variety of flavours, in both with milk and without milk recipes. Specially formulated Baby Cereals contain no added sugar, artificial colours or flavours, and are fortified with iron and other minerals essential for healthy growth and development. Uses and Applications By far the largest portion of the baby food products are purchased for feeding babies. Cereal is usually the first solid food offered. The most extensive use other than for infants is undoable by older people. These people many of whom live alone on limited incomes, find a testified convenient food of this type extremely appealing. No elaborate facilities are needed to prepare them and they are economical to use. Pre cooked infant cereal also have other uses, particularly in special diets, some of which are: soft diets following disease or surgery; diet following dental extraction; diet for gastro intestinal diseases; ulcer diet; low sodium diet (some varieties only); special allergy diets (single grain variety) Market Survey Lactogen, Farex, Nestum, Cerelac, Dexolac, Lactodex, Amulspray, Nusobee. Demand and supply gap of baby cereal food in India 2000 M.T. per annum now. This demand is fulfill by import of Baby cereal food. In can be predicted that new entrepreneur may enter in this field with conscious about quality and better market strategy. Since there is competition over the food production. It can be full filled by new entrepreneur. According to commercial market survey over bakery industry specially bread and biscuit industry it has been found that average Indian market demand increase by 15%. For developing the bakery industry there is necessity to increase the use of gluten for developing the bakery product. ? Properties of Baby Cereal Food It should be completely miscible with water; it should be easily digestible by baby; it should content all the vitamin resources and trace elements for the health growth. that is actually balance food for baby; it should be free from pathogen bacteria; it should hygienic fill in the can; it should be free flowing powder; approximate composition of baby food in 100 gms product. Cost Estimation Capacity Infant Cereals : 1.0 MT/ Day Porridge Mixes : 1.0 MT/ Day Fruit Purees : 1.0 MT/ Day Savoury Meals : 1.0 MT/ Day Infant Milk : 1.0 MT/ Day Baby Biscuits : 1.0 MT/ Day Mueslis : 1.0 MT/ Day
Plant capacity: -Plant & machinery: Rs.472 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.1751 Lakhs
Return: 32.00%Break even: 69.00%
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Pre Gel Starch From Maize Starch (Drilling Grade) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study,Investment Opportunities

Pre gelatinized starch is a processed carbohydrate used as a texturizer and or binder. It is typically derived from corn, waxy corn potato or tapioca. It has nothing to do with gelatin. It is safe for vegetarians and vegans. Drilling fluid carries the rock excavated by the drill bit up to the surface. Its ability to do so depends on cutting size shape and density and speed of fluid traveling up the well (annular velocity). Uses and Applications It helps improve hole cleaning capacities of drilling fluids, it is effective as a filtering agentpre gelatinized starch is used for water holding properties in oil well drilling to prevent water loss,can be used in the full range of water types,stabilizes rheology provides well bore stability and filtration control etc. Market Survey Global Oilfield Chemical Market Forecast to Reach $28 Billion in 2016. Drilling fluids will remain the largest product category and stimulation chemicals are the fastest growth segment in oilfield chemicals market. Demand for oilfield chemicals in Africa Mideast region is expected to grow based on increased natural gas production. During the past ten years a major breakthrough in the production of oil field chemicals has taken place in India. The satisfactory field performance of some of the specialist chemicals developed as per international standards has greatly reduced the dependence on imports. Present Manufacturers Amaravati Agro Ltd. Bharat Starch Inds. Ltd. E I C L Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. Jayant Vitamins Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Tirupati Starch & Chemicals Ltd. Unicorn Organics Ltd. Unique Sugars Ltd. Universal Starch-Chem Allied Ltd. Wockhardt Health Care Ltd.
Plant capacity: 10 MT/DayPlant & machinery: Rs.93 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs. 475 Lakhs
Return: 27.00%Break even: 59.00%
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Rice Flakes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Rice flakes are tasty flakes that are created using rice grains. The process for creating rice flakes involves parboiling the rice, then flattening the grains to product a solid flake. There are a number of rice flake recipes used in Asian cuisine. Often in western countries, rice flakes are used to create cereals and different types of snacks.. Once the rice is tender, the cooked grains are rolled, then flattened. The thickness of the flattened rice will depend on the amount of pressure that is applied. After the mixture is the desired thickness, the flattened rice is allowed to dry completely. The dried sheets are then ran through another rolling process to create simple flakes. At this point in the process, the rice flakes may be packaged for use as a dry cereal, or used as an ingredient in recipes for a side dish, or used to create desserts or even snack foods. Rice flakes are prepared from paddy. It is also popularly known as "Poha". It is a fast moving consumer item and generally eaten as breakfast item. With this background, the CFTRI developed a process for improved Rice flaking. The improved process has the advantage of increase in yield and better quality products, besides economic utilization of by-products. The kernel of rice can become cracked in the field, during the drying process, or during the milling process. Cracks are usually caused by moisture migrating too quickly within the kernel Often these cracks cause the kernels to break during milling and so broken rice is generated. Very small broken rice is called 'brewers' rice', as use by brewers is the traditional industrial use. Broken Rice contains more grain fragments within the grain. The length of rice does not exceed three quarters of the average length of the whole grain. This type of rice is a lower quality of rice and usually used for baby formulas, rice cereals as well as pre-package or can goods. Uses and Applications Rice Flakes are used as breakfast food. In India, rice flakes are famous by the names like poha/chiwda when cooked as breakfast meal. It is mixed with milk when consumed as cereal. Wide application of Rice Flakes is in the application of beer industry to produce beer. It can also be mixed with other dried grain flakes to create a tasty breakfast cereal. When combined with nuts and dried fruit, the rice flakes can also serve as a healthy snack alternative. A traditional dish using rice flakes is known as banh com in Vietnam. Rice is harvested directly from the fields. Rather than parboiling, the rice is roasted and then flattened by hand using a mortar and pestle. This helps to remove the husk or hull of the rice grain. A range of spices is added to the flakes and the mixture is cooked long enough to allow the flavors to mingle. While rice flakes have traditionally been associated with food preparation in eastern countries, the flakes have become more readily available in the West in recent years. It is possible to purchase packaged rice flakes in most grocery stores and supermarkets that carry Asian foods. In addition, many health food stores carry rice flakes as both a cereal and a healthy ingredient for various types of vegetarian dishes. ? Market Survey Food consists of variety of substances called nutrients and the suitable balance of these is essential for human diet. Rice flakes from broken rice used in beer industries, which is cheap convenient and is an innovated concept. The product is used in beer industry which finds a prominent place in alcoholic beverages. Rice flakes from broken rice, used in beer industry is a newly developed concept and has a excellent domestic demand. The total beer industry was around 108 million cases in 2005, which crossed 130 million cases in 2006. Industry analysts say tax and levies on beer are anticipated to fall over the next 2 to 3 years, driving down retail prices by25 to 50%. It is estimated that beer will sell for Rs 15 to Rs 20 per 330 ml can and Rs 20 to Rs 30 per 650 ml bottle in the coming year with the reduction tax and levies. In fact, northern Indian states, which have traditionally shown a preference for hard liquor over beer, witnessed a jump of more than 100% in beer consumption in 2006 as compared to last year. The per capita consumption of beer in India is very low as compared to other countries in Europe and America. At present the per capita consumption is 0.7 litre per annum, but industry experts predict that this may rise to around 20 litres in the next 10 years. Considering the expected increase in consumption and the current growth trends, the future of Indian beer market looks bright and seems set for continuous double digit growth in the coming years. The market for flaked rice will predominantly consist at buyers from group especially of urban and semi-urban areas. Even the people of low-income group can also buy as the products are directly consumed along with jaggery and from coconut pieces by rural folk.
Plant capacity: 10 MT/Day.Plant & machinery: 52 Lakhs.
Working capital: -T.C.I: Cost of Project :214Lakhs.
Return: 28.00%Break even: 61.00%
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Baby & Adult Diapers & Sanitary Pads - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study,Investment Opportunities,Plant Layout

A diaper or nappy is a kind of underwear that allows one to defecate or urinate in a discreet manner. When diapers become soiled, they require changing; this process is often performed by a second person such as a parent or caregiver. Diapers are primarily worn by children who are not yet potty trained or experience bedwetting. . However, they can also be used by adults with incontinence or in certain circumstances where access to a toilet is unavailable. These can include the elderly, those with a physical or mental disability, and people working in extreme conditions such as astronauts. It is not uncommon for people to wear diapers under dry suits. Ever since their introduction several decades ago, product innovations include the use of superabsorbent polymers, resealable tapes, and elasticised waist bands. They are now much thinner and much more absorbent. The product range has more recently been extended into children's toilet training phase with the introduction of training pants and pant diapers, which are now undergarments. Modern disposable baby diapers and incontinence products have a layered construction, which allows the transfer and distribution of urine to an absorbent core structure where it is locked in. Basic layers are an outer shell of breathable polyethylene film or a nonwoven and film composite which prevents wetness and soil transfer, an inner absorbent layer of a mixture of air-laid paper and superabsorbent polymers for wetness, and a layer nearest the skin of nonwoven material with a distribution layer directly beneath which transfers wetness to the absorbent layer. Other common features of disposable diapers include one or more pairs of either adhesive or velcro tapes to keep the diaper securely fastened. Some disposable diapers include fragrances, lotions or essential oils in order to help mask the scent of a soiled diaper or to protect the skin. Care of disposable diapers is minimal, and primarily consists of keeping them in a dry place before use, with proper disposal in a garbage receptacle upon soiling. Uses and Applications Diapers are primarily worn by children who are not yet potty trained or experience bedwetting. . However, they can also be used by adults with incontinence or in certain circumstances where access to a toilet is unavailable. Babies may have their diapers changed five or more times a day. Parents and other primary child care givers often carry spare diapers and necessities for diaper changing in a specialized diaper bag. Market Survey Today, the global market for absorbent hygiene products is over US $ 50 bn (including wipes). The evolution of hygiene products in Europe and the NorthAmerica has taken 4 to 5 generations. Feminine care was introduced over 100 years ago. Baby diapers were invented 60 years ago. Adult incontinence products appeared 30 years ago. a research report by RNCOS, “Indian Baby Care Market Analysis”, found that the market of disposable diapers is growing at snail pace compared to other segments of the baby care market. Diapers’ market reached an estimated INR 1.23 Billion in 2010, posting annual growth of around 12% from 2009. Although, there is a huge potential for diaper market in India as mostly the urban population is using it for their babies, the rural population still lags in it. Many established brands, such as P&G, Kimberly-Clark, and Nobel hygiene are continuously adopting steps to grab more and more market share in this huge untapped market. Further research reveals that the Indian baby care market has substantially grown over the past few years and caught the attention of many international players. India continues to enjoy a healthy birth rate compared to other economies, coupled with the increasing level of disposable income of the working class, which is expected to be sustained for a healthy growth momentum in future. The Indian disposable diaper market is currently pegged at nearly Indian Rupees (Rs) 700m ($17.4m, E12.6m) and 30,000 tonnes/year, and is estimated to grow between 5-10% annually. It comprises brands like Huggies (60% market share) and Pampers (30%) from multinationals Kimberly Clark and Procter & Gamble, respectively. Domestic consumer products major Godrej's Snuggy is the third-largest brand of diapers in the Indian market, with a 10% share. Analysts say it will take some time for the baby diaper market in India to pick up. According to Carlos Richer of Richer Diaper Consulting Services, India has about 45% more infants than China and almost six times more babies than the US. Few Indian Major Players are as under: Carewell Hygiene Products Ltd. Diapers India Ltd. Godrej Hygiene Products Ltd. Gufic Biosciences Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Procter & Gamble Hygiene & Health Care Ltd. Regency Diaper Inds. Ltd. Softouch Hygiene Products (Mkt) Ltd. Tainwala Personal Care Products Pvt. Ltd.
Plant capacity: Baby Diapers:45,000.0 Pckts/Day.,Adult Diapers:18,000.0 Pckts/Day., Sanitary Pads:63,000.0 Pckts/Day.Plant & machinery: Rs.855 Lakhs.
Working capital: -T.C.I: Cost of Project :Rs.2984 Lakhs.
Return: 32.00%Break even: 39.00%
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Ferro Alloys (Ferro Silicon, Ferro Manganese & Silico Manganese) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Ferro manganese are alloys composed of iron and one or two more metals like Mn, Si, Ti, W etc. The ferro alloys have usually lower melting points than their respective alloying metals in pure stable form and thus, can be readily incorporated to obtain the metals as ferro alloys than in their pure terms starting from their ores. It is a principle alloying agent used in steel production steel/iron casting etc, where it also acts as a strengthener and deoxidiser. It imparts corrosion resistance to the products. Ferro manganese along with Fe-Si, Fe-Cr, is a bulk ferro-alloy, Manganese is also added in steels in the form of silico manganese. It dissolves in iron in all proportions, Iron for Farm implements uses upto 1.75% Mn and also in automobile parts. Ship construction industry uses steels with even higher content; riffle barrels and heat treated forgings necessarily use ferro manganese as an alloying additive.Ferro Alloys Plays major role in Steel Production and industrial development. Ferro-alloys are iron based alloys with varied elements introduced in steel making to cater to the specific needs. These are specified additions to the production of steel for various applications. Generally ferro-alloys are designated by base metal indicated as under such as: Ferro – silicon, Ferro – manganese, Silico – manganese, Ferro – chrome etc. Uses and Applications Ferro alloys are iron bearing alloys with additives which are passed on to steel to meet specific needs. The Ferro alloys are brittle and can be crushed to any size to be added to the molten steel as additives. Generally the additives as in steel are invariably added in the form of Ferro alloys. These are established additives in the steel production to obtain specific needs. Market Survey The demand for ferro alloys has been increasing with that of alloy and special steels. At the beginning of the previous decade, it was about half a million tonnes, increased to over 700,000 tonnes by 1997-98 and reached the level of 1.20 mn tonnes in 2006-07. There are six leading players and over 30 small producers. The industry has tied up with companies in Europe for technology inputs. The major users of alloy steel are: auto industry, railways, forgings, tubes, springs and other engineering industries.The leading players are Alloy Steel (SAIL), Mukand (Advanced Design Materials Corp., USA), Mahindra Ugine, Sunflag Irons & Steel, Vishveshvarya Steel, Kalyani Steel, Panchmahal, Indian Seamless, Shah Alloy Kalyani Carpenter.
Plant capacity: Ferro Silicon:59.0 MT/Day.,Ferro Manganese:167.0 MT/Day.,Silico Manganese:130.5 MT/Day.Plant & machinery: Rs.2493 Lakhs.
Working capital: -T.C.I: Cost of Project :Rs4280 Lakhs.
Return: 28.00%Break even: 41.00%
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Sanitary Napkins - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Sanitary napkins have an important place in women's history and in the history of technology. 19th Century research into disposable sanitary napkins marked the humble beginnings of a new era of gynecological sanitary. Disposable sanitary napkins started to be available in the markets only around the year 1895. Its production is a form of porous item that has the capability of absorbing the flow. It comes under Nonwoven fabrics which are sub-categorized under technical textile. Technical textiles are the textile materials which are primarily used for their technical performance and functional properties rather than their aesthetic or decorative characteristics. The 1st sanitary napkins were in the form of a cotton wool or similar stringy rectangular structure, sheathed with an absorbent liner. They are made from a number of types of fabric — most often cotton flannel, or hemp (which is highly absorbent and not as bulky as cotton) which results in high degree of softness and loosely fitted fibers. They are highly absorbent and are made of clean fibres that do not have an unpleasant odour when wet or dry. It posses sufficient wet strength treated with wetting agents or wet strength imparting resins such as urea formaldehyde or Melamine resins. Generally absorption paper, waterproof paper crushed pulp, and non-woven cloth or rayon paper is used as raw material. Absorbency is also probably the most important quality of sanitary napkins. That is why it is basically used for drying or absorbing purpose. This basic and advantageous property of sanitary napkin also helps reducing discomfort. It is important that such sanitary napkins be breathable. Since, it is a vital characteristic for comfort and health. Heat and moisture retention create an environment that favors bacterial development. Many women experience irritation and rash when using regular napkins and most of the bacteria that cause women’s diseases are anaerobe, which means they will die within 30 seconds to 1 minute in oxygen. That is why it is so important for sanitary napkins to be breathable. Uses and Applications Sanitary Napkins are exclusively used by adult girls & Ladies around the world during for maintaining physical aid & to avoid wetting or staining of the clothes. Mostly Sanitary Napkin is not reusable. Its use is much popular amongst the educated class of adult girls & ladies. Market Survey Today, the global market for absorbent hygiene products is over US$ 50 bn (including wipes). Although they are not yet the national standard, sanitary napkins are being perceived as more of a necessity and less of a luxury in India. Urban women make up 20% of the country’s sanitary napkin market. In 2008, there were 96 million women in urban India and, at that time, it was projected that that number would increase by 17% to 1.2 billion women in 2013. With this predicted population growth, the sanitary napkin market could potentially be valued at as much as USD$365m, up from US$166.1m in 2008. The total market for tissue and hygiene products grew by 18% in terms of both volume and value sales in 2011. The market for tissue and hygiene products will continue to grow over the forecast period, backed by various demographics factors, including the increasing role of women in Indian society, greater accessibility of these products to semi-urban and rural areas, and increasing affordability due to a rise in disposable income. The increasing awareness of health and hygiene are driving sales in India. The total market size of sanitary napkins was estimated at over two and half billion pieces in 2006-07 with a value at about Rs 4.7 bn. While the urban market has been growing at 20%, the rural market is growing at 7%. Overall, segment is annually growing at an average of over 9% for quite some time. Until 1993, belted sanitary napkins were the largest segment, in that segment, Johnson & Johnson's Carefree con-trolled about half the market. Along with its beltless brand, Stayfree, share could be estimated at around 75%. Beltless napkins now have catapulted to a share of over 70% of the market. Johnson's overall market share is down to 46% and P&G has gained a penetration of 43%. Few Indian Major Players are as under: Carewell Hygiene Products Ltd. Godrej Consumer Products Ltd. Gufic Biosciences Ltd. Hindustan Unilever Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Procter & Gamble Hygiene & Health Care Ltd.
Plant capacity: 576,000 Pcs/Day.Plant & machinery: Rs.134 Lakhs
Working capital: -T.C.I: Cost of Project: Rs.1624 Lakhs.
Return: 35.41%Break even: 34.00%
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Textile Softeners (Cationic, Anionic & Non Ionic) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

Fabric softener (also called fabric conditioner) is a conditioner used to prevent static cling and make fabric softer. It is available as a liquid, crystals, and dryer sheets and is used to both soften fabric and prevent static cling during drying. The first fabric softeners were developed by the textile industry during the early twentieth century. A typical cotton softener consisted of seven parts water, three parts soap, and one part olive, corn, or tallow oil. With advances in organic chemistry, new compounds were created that could soften fabric more effectively. These improved formulations soon found their way into the commercial market. In the late 1970s manufacturers found a way to deliver fabric softening benefits in a dryer sheet format. These sheets provide some of the benefits of fabric softeners but give the added convenience of being able to be added in the dryer instead of the washer rinse cycle. However, while dryer sheets are very popular today, liquid softeners are still widely used because they are more effective. Softening agent additives Textile softening agents are classified according to their ionic character. With a few exceptions, they mainly consist of fatty acid amine condensation products. The purpose of adding ‘fabric softeners’ at the end of the washing process is to neutralize the very small amounts of detergents left in the textiles and thus prevent static electricity. The simplest way to inactivate any detergents left in the fabric is to neutralize the pH to between 6.5 and 7.5 through addition of a small amount of acetic acid. Through this method, the activity of the alkali and surfactants is eliminated. Uses and Applications Nonionic softeners do not carry any electrical charge and therefore do not possess any distinctive substantivity. Thus nonionic softeners are perfect for finishing optically brightened high-white articles. Cationic softeners show the best soft handle and are therefore used for household articles as well as for industrial articles. The only problem is the in-compatibility with anionic auxiliaries (optical brighteners, dyeing auxiliaries) as well as their tendency to yellow in comparison with non-ionic products. Cationic softeners are mainly used for coloured textile substrates. Formulations based on amphoteric substances are usually used for special products of certain applications. Pseudo-cationic softeners can be used on white fabrics still having a good affinity and about the same soft handle as cationic products, providing that the drying temperature or condensation or thermo fixation is not too high. Textile softeners give synthetic fibres a certain degree of natural feeling and improve the handling properties through secondary effects (antistatic, smoothness, moisture regulation etc.). Market Survey Features of the softening agent chemistry Textile softeners are usually marketed as water emulsions with a solid content between 15 and 25%. Fabric softeners, also called as fabric conditioners, represent the fastest growing segment in the laundry products market. Demand for fabric softeners and other laundry products are dependent upon consumer needs and income levels. European countries, United States, and Asia-Pacific regions are the largest markets globally, as stated by the new market research report on Fabric Softeners and Conditioners. The market for fabric softeners is highly consolidated. Unilever and Procter & Gamble account for a major share in the global market. The demand for detergents has been growing at an annual growth rate of 10 to 11 per cent during the past five years. At present, the size of the Indian FMCG market is estimated to be Rs 125,000 crore and is growing at the rate of 12 per cent yearly. According to an industry reports, the sector is expected to grow by up to 17 per cent annually to touch Rs 400,000 crore by 2020. Hindustan Unilever was the leading player in laundry care in past years, holding a 39% value share. Consumers are also expected to upgrade from economy to mid-priced brands and from mid-priced to premium brands. Scented variants in all categories are expected to be introduced to attract consumers. Liquid laundry detergents, on the other hand, are not expected to substantially increase its share in laundry detergents, unless a national player follows the conventional retail route to expand the category.
Plant capacity: Cationic Softener:320.0 Kgs/ Day.,Non Ionic Fabric Softener:320.0 Kgs/ Day.,Anionic Fabric Softener:360.0 Kgs/ Day.Plant & machinery: Rs.33 Lakhs.
Working capital: -T.C.I: Cost of Project:Rs.172 Lakhs.
Return: 25.00%Break even: 58.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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