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ACTIVATED CARBON FROM SAW DUST & COCONUT SHELL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Activated Carbon is a unique material because of the way it is filled with holes (voids, spaces, sites, pores,) whatever the size of molecules. It is that, although they are spaces of zero electron density, these pores possess intense vander wall forces (from the near proximity of carbon atoms). Activated carbon is a non graphitic form of carbon, which could be produced by activation of any carbonaceous material such as coconut shells, bamboo, wood chips, sawdust, coal, lignite, paddy husk etc. The process of activation is carried out in two stages. The raw material is first carbonized and then activated either by chemicals or by steam to derive the highly porous structure. Shell based activated carbon is extensively used in the process of refining and bleaching of vegetable oils and chemical solutions, water purification, recovery of solvents, recovery of gold, in gas masks for protection against toxic gases, in filters for providing adequate protection against war gases/nuclear fall outs, etc. Uses and Application A wide variety of activated carbon products are available exhibiting markedly different characteristics depending upon the raw material and activation of technique used in their production. In selecting the activated carbon it is important to have a clear understanding of both the adsorptive and physical characteristics of the material in order to optimize the performance capabilities. Activated Carbon of three grades namely powder, granular and pelletlized finds hundreds of different applications. By chemical activation, predominantly powder activated carbons are made and these qualities are mostly used for wastewater treatment. Granular products and pellets used for gas purification are predominantly made by gas steam activation. To cite some examples from the numerous applications: decolorization of sugar and sweeteners, drinking water treatment, gold recovery, production of pharmaceuticals and fine chemicals, catalytic process, off gas treatment of waste incinerators, automotive vapor filters, color/odor correction in wines and fruit juices. Market Survey The global activated carbon market was worth $1.8 billion in 2011 and is estimated to reach $3 billion by 2016, growing at a CAGR of 11.1% from 2011 to 2016. The powdered and granular activated carbon segments are the key revenue generators for the activated carbon market. The demand for activated carbon (AC) is expected to grow due to the new demand in mercury control technology for industrial air purification applications.
Plant capacity: 6000 MT/ Annum Plant & machinery: 181 Lakhs
Working capital: -T.C.I: 1070 Lakhs
Return: 43.00%Break even: 37.00%
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COTTON YARN FROM WASTE YARN - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Cotton is fun and fashionable. Its beauty and natural comfort make the world a better place. Can you imagine a world without cotton? It's often the first fiber we touch when we are born into the world… and it stays with us throughout our lives. Consumer demand clearly shows that people want cotton in their lives all year long because the comfort and strength that cotton provides is empowering. It allows wearers to be themselves. There is nothing fake about cotton. Cotton feels wonderful against your skin and we believe it is the healthiest of all fibers. Life can be hard, but cotton makes our lives easier. Cotton plays a vital role in the Indian economy. It sustains the Indian cotton textile industry, which constitutes the single largest segment of organized industries in the country. It provides gainful employment to millions of people besides contributing substantially to the country’s foreign trade. The economic significance of cotton and the cotton industry in India is so great that Mahatma Gandhi based his freedom movement on cotton economics. At the present time consumers are increasingly inclined to use organic textile products manufactured with maximum care taken to protect the environment. The object of the present study is to compare the life cycle and impact of production processes of recycled cotton with those of conventional cotton, in order to demonstrate the enormous advantages for the environment of using recycled cotton in the manufacture of all kinds of textile garments, since this raw material is one of the most sought after textiles for fabric manufacture. Uses and Applications Yarn is a long continuous length of interlocked fibers, suitable for use in the production of textiles, sewing, crocheting, knitting, weaving, embroidery and rope making. Thread is a type of yarn intended for sewing by hand or machine. Modern manufactured sewing threads may be finished with wax or other lubricants to withstand the stresses involved in sewing. Embroidery threads are yarns specifically designed for hand or machine embroidery. Cotton is an extremely versatile fiber, and cotton yarn is just one of its useful forms. Cotton is used to make a number of textile products. Yarn can be used for knitting, crochet, weaving, making pompons, making yarn rope, macramé, friendship bracelets, tying packages, decorating, arts & crafts, tying up veggies/plants, tying up hair, playing with Kittens And Much Much More! Market Survey Cotton is one of the principal crops in India. India is the third-largest producer of cotton in the world after China and US. Cotton Yarn is a byproduct of cotton and is manufactured by processing cotton fiber. India was dominant in producing and also consuming cotton yarns and India’s textile mills produces some of the best textiles. India and China are traditionally the biggest sellers of cotton yarn. The increase in domestic demand for cotton yarn is conditioned by the high growth rates of textile industry, readymade clothes in particular. Sanitary and ecological purity are the main advantages of cotton clothing. Cotton items are long worn because of high density, they are airpermeable and moisture absorbable.
Plant capacity: 4 MT/DayPlant & machinery: 56 Lakhs
Working capital: -T.C.I: 280 Lakhs
Return: 46.00%Break even: 43.00%
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MAIZE & ITS BY PRODUCTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Maize is one of the cereal grains which produces through out India and is placed 3rd position in agricultural base production. Maize is constituted by hull, germ, protein, starch and moisture. There is dry and wet milling process of manufacturing of starch, zein, germ and hulls. Starch is the basic constituent of maize and it is converted to liquid glucose by adopting series of digestion steps on starch. It will be basically enzyme and acid digestion system. It may be enzyme enzyme system or only acid digestion system. In the production of liquid glucose there is some production of dextrose anhydride. There are several plant and machinery required for the production of dextrose such as Digestion Tank, Digestion Column, Jacketed Reaction Kettle, Ion Exchange Column, Receiver Vessels, Packing Machine and Weighing Machine. For testing the product there is requirement of Spectrophotometer, Glass cylinder, etc. As a whole it can be concluded that there is availability of raw materials according to market demand and it can be stored for long time in the dry place. Handling of the raw material is not difficult. Starch is a tasteless, odorless, white amorphous powder, insoluble in water. All green plants store Starch as nourishment for the future. Starch is one of the fundamental substances in the vegetable kingdom and is in existence abundantly in the natural world. Starch is produced from various sources such as corn (maize), tapioca etc. Starch is a mixture of two polymers namely amylase and amylospectin. Uses & Applications Pure Starches can be physically modified into various products of varied characteristics. Starch can be potentially used in large number of preparations. Its major applications are in textiles and paper manufacture and in food and pharmaceutical industries. Starch is used in the manufacture of number of products such as starch esters, starch phosphates, glucose, dextrose, sorbitol, ethyl alcohol etc. Industry & Specific Uses Food, Paper, Adhesives, Textiles and Many more. Market Survey Maize (Corn) contains about 70% starch, other components being protein, fibers and fat. The basis of the maize milling process is the separation of the maize kernel into its different parts. Maize starch is produced by the wet milling process, which involves grinding of softened maize and separation of corn oil seeds (germs), gluten (proteins), fibers (husk) and finally pure starch. Maize is doing wonderful things in our everyday life. Maize is present in one form or other in: The Food we eat, The Milk we drink, The Chocolates/Biscuits we take, The Clothes we wear, The Paper we read and The Medicines we take. Karnataka, AP, Bihar, MP. UP and Rajasthan are the main maize producing areas. It is also produced in Assam, Chhattisgarh, Haryana, Jharkhand, Tamil Nadu, Uttarakhand, Gujarat, HP, Jammu Kashmir, and Orissa. Punjab, West Bengal etc. Expiry rate of maize is fixed according to Nizamabad mandi. Apart from Nizamabad, Karimnagar in AP is also a delivery centre. In Maharashtra, Jalna and Jalgaon are the delivery centres while in Karnataka, Davengere is a delivery centre. Nimbaheda in Rajasthan, Ratlam in MP and Bahraich in UP are the delivery centres which are approved by the NCDEX There is a very good scope and ample space for growth in this field. New entrepreneurs should venture into this field. Few Indian Major Players are as Under: Bharat Starch Inds. Ltd. English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. Jayant Vitamins Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. Cost Estimation Capacity : 15750 Mt Starch/ Annum 3775 MT Liquid Glucose/ Annum 13500 MT Dextrose Monohydrate/ Annum 1800 MT Oxidise Starch/ Annum 2700 MT Hull By Product/ Annum 5400 MT Zein By Product/ Annum 3150 MT Germ By Product/ Annum
Plant capacity: -Plant & machinery: 349 Lakhs
Working capital: -T.C.I: Cost of Project : 1137 Lakhs
Return: 57.00%Break even: 60.00%
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Surgical Cotton - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Surgical cotton is also known as absorbent cotton or cotton wool. It is mainly used for medical purposes in hospitals, nursing homes, and dispensaries & at home (for first aid) etc. because of its high fluid absorbency. It is better known among masses as absorbent cotton. Absorbent cotton consists of non woven fleeces of fire, roughly parallel, knot free cotton fibers, up to 30 mm in length to less than 20 mm. It is sterile & is therefore suitable for use in dressings. The raw cotton is processed by series of steps, which render the cotton hydrophilic in character & free from external impurities needed to be fit for use in surgical dressings & personal hygiene. It is almost plain cellulose and constitutes one of the basic raw materials of the various cellulose industries, including plastics, rayon & explosives. Uses and Applications Absorbent cotton or surgical cotton is used at each level from medical to corporate, and also individual’s level. This item is regulated under the Drugs Control Act. Hence, it should be manufactured to meet its requirements for quality control standard. Apart from used as a dressing material, it is also used for padding for items of clothing, quilts etc. Market Survey The report is an analysis of the 2007 nonwovens industry of India with an outlook to 2012. The nonwovens information is a compilation of data provided by major industry roll goods producers in India, government sources, consultants and various companies involved in the emerging Indian nonwovens industry. The report analyses the current consumption of nonwovens and related nonwoven products, either produced domestically or imported. A forecast through 2012 is provided for the significant nonwoven markets and discusses important trends that are driving consumption. The larger nonwoven disposables markets are covered, which include absorbent hygiene, premoistened baby wipes and medical; and durables: interlining, automotive, home furnishings and bedding, agricultural crop covers, roofing components, needle punched carpeting, geotextiles and coated/laminated substrates. The Indian markets consumed 11,100 tonnes in 2007, and we forecast these volumes will more than double to 23,200 tonnes during the five year forecast through 2012. The significant markets that will drive spun bonded polypropylene growth will be cover stock consumed by absorbent hygiene production, bedding and upholstered furnishings, agriculture and some medical end uses.
Plant capacity: 500 Kgs./DayPlant & machinery: 61 Lakhs
Working capital: -T.C.I: Cost of Project : 156 Lakhs
Return: 28.00%Break even: 52.00%
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Lead Acid Battery Recycling

Lead acid batteries are rechargeable batteries made of lead plates situated in a ‘bath’ of sulfuric acid within a plastic casing. They are used in every country in world, and can commonly be recognized as car batteries. The batteries can be charged many times, but after numerous cycles of recharging, lead plates eventually deteriorate causing the battery to lose its ability to hold stored energy for any period of time. The world is getting increasingly aware of the need to limit the consumption of nonrenewable resources and the production of waste. This requirement is accomplished by taking advantage of recycling technologies and re using the materials at the end of their useful life. The manifold increase in the automotive vehicles on roads as well as in various other applications has increased the demand for lead acid batteries. With so many batteries in use, their disposal and recycling is of paramount importance. The spent battery is 99% recyclable, if processed in proper facility and under environmental friendly conditions. The lead is the most recycled metal and more than 50% world demand is met by the secondary lead itself. Uses and Application The major uses of lead are: Storage batteries, Building Construction, Cable sheathing, Radiation screening, Ammunition and Lead Alloys. Lead is a very useful material found in many different products, with approximately six million tons used annually across the world, though much of this lead is recycled and reused. Market Survey India has very limited domestic lead production capacity. Most of the lead scrap that is generated locally from melting down lead batteries must be refined at a second smelter to improve its purity before it can be used in making new lead batteries.As the automotive industry continues to expand in China, increasing in both production and domestic consumption, the battery market will grow to meet this demand. China is currently the largest car manufacturing and consuming country in the world, producing 18.3 million cars in 2010. Approximately 60% to 70% of current lead battery production is used in newly manufactured vehicles, while the remaining 30% to 40% are sold as replacement batteries. ? Few Indian Major Players are as Under: to Chloride Alloys India Ltd. Chloride Metals Ltd. D D Agro Inds. Ltd. Hindustan Zinc Ltd. Leadstone Energy Ltd. Nile Ltd. Shiva Metalloys International Ltd.
Plant capacity: 40 MT/DayPlant & machinery: 316 Lakhs
Working capital: -T.C.I: Cost of Project : 696 Lakhs
Return: 32.00%Break even: 50.00%
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Tomato Paste and Purees - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Tomatoes are the most popular vegetable in the home garden. Tomatoes are widely grown in all parts of the world. They are available in a variety of sizes, shapes, and colors—including red, yellow, orange, and pink. Sizes vary from the bite sized cherry tomatoes to the giant beefsteak varieties. Tomatoes may be round, oblate (fruit are ?attened at the top and bottom), or pear shaped. Tomatoes are low in calories and a good source of vitamin C and antioxidants. Tomato, like other vegetables/fruits is a perishable commodity and has a shorter shelf life in normal temperature. Therefore, problems are faced in the supply chain due ton on existence of a cold chain system in the country which results in losses of product and drastic price variations. Tomato Paste provides a way out with extremely positive outcome both commercially and financially. Indeed, tomato consumption by the food processing industry revolves around the availability of user friendly intermediate products like tomato paste, puree, ketchup and sauces. Products, such as tomato paste/puree have potential demand with local fruit/vegetable processors as well as the retail market. Establishment of tomato processing facilities in the country can contribute in reducing the dependence of local industry on imported tomato paste. Tomato paste and puree are commonly consumed commodities in every household. It is liked by one and all because of its sweet sour taste. Uses & Applications The products suggested are sauce, ketchup and puree. They are made from tomato juice and many other ingredients and preservatives are added to it to enhance its shelf life and taste. These products are consumed by people of all age groups and demand is going up. These products can be made in states like Maharashtra, Gujarat, Karnataka, UP, HP, North Eastern states and so on. ? Market Survey Tomato processing industry is the pioneering sector in food processing industry. Although the dominant traditional processing line is tomato paste processing, peeled and diced tomatoes are the other promising products. Tomato paste processing plants are also suitable to process other fruits and vegetables during off season. There are many established national as well as regional brands but they have captured mainly the urban and elite markets and for a quality product, there is a vast market which can be penetrated by offering competitive prices. Apart from a growing household market, other lucrative segment is eateries, restaurants, sandwich makers, fast food joints etc. Marketing would play a crucial role and placement, publicity, commission to retailers etc. are important aspects. Processed and conned tomato paste and tomato puree are consumed by urban households, hotels, restaurants, hospitals and the like. These products are supplied both from domestic production and imports. Financials & Comparison of Major Players/Companies Bhilai Engineering Corpn. Ltd. Bilati (Orissa) Ltd. Fortune Foods Ltd. Freshtrop Fruits Ltd. Heinz India Pvt. Ltd. Kartikeya Agro Products Ltd. Nijjer Agro Foods Ltd. Olam Exports (India) Ltd.
Plant capacity: 20 MT/DayPlant & machinery: 80 Lakhs
Working capital: -T.C.I: 1008 Lakhs
Return: 49.00%Break even: 33.00%
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Starch & Starch Derivatives (Starch, Glucose, Maltodextrin, High Maltose Syrup & Powder, Dextrose Monohydrate, Dextrose Anhydrate & Sorbitol)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Maize (Zea mays) is classified into dent, flint, waxy, sweet and pop corn categories. Dent corn also known as field corn, containing both hard and soft starch, becomes indented at maturity. Flint corn having hard, horny, rounded or short and flat kernels; with the soft and starchy endosperm is enclosed by hard outer layer. Both of these varieties are used for industrial purposes. Popcorn has small pointed and rounded kernels with very hard endosperm which on exposure to dry heat popped or evereted by the expulsion of the contained moisture and forming a White starchy mass many times the size of the original kernel. Sweet corn is distinguished by kernels containing a high percentage of sugar in the milk stage and therefore suitable for table use. Indian maize has white, red, purple, brown or multicoloured kernels and is characteristically dent corn. The dent corn is useful for starch processing by wet milling method. Among all cereals, maize occupies the fifth largest in area, fourth largest in output and third largest in yield. India is the tenth largest producer with a production of 11.10 mMT from an area of 6.6 million ha. The average yield in India is 1.77 MT/ha which is very low as against 7 MT/ha in temperate areas of developed economies and 3.8 MT/ha of global average. USES Maize starch chemical formula (C6H10O5)n also know as Corn starch or flour is a fundamental ingredient in most of the packaged food and industrial products; it is extracted from the corn kernel and has a distinctive appreance and feed. Maize starch in natural ,modified, pregeletanised and dextrinised forms provides viscosity, texture and other desired properties to all types of food & paper, products from canned chilled frozen to microwaveable goods, dry mixes and extruded snacks. Practically every industry in existence uses starch or its derivatives in one form or another. Market Survey Starch is not an uniform commodity, however. It is a heterogeneous commodity used in the manufacture of myriad food and non food products. Market demand for starch is strongly and positively correlated with average per capita income. Starch extracted from different commodities has different properties. Many end users require specific kinds of starch for making their products, and therefore demand starch derived from specific commodities. If the kind of starch they require is not available, then starch may undergo further processing and modification. The demand for modified starch is increasing rapidly but is still far below that of native starch (also called primary starch) in developing countries. Further, starch quality may be affected by post harvest practices. India is the tenth largest producer with a production of 11.10 million MT from an area of 6.6 million ha. The quantity of starch consumed in food and non food products in a country is closely associated with the level of economic development and income of that country. As per capita incomes rise, consumers demand a more varied set of food and manufactured products that use starch in their making. Thus, there is a close and positive relationship between income and quantity of starch demanded. Few Indian Major Players are as under: Amaravati Agro Ltd. Bharat Starch Inds. Ltd. [Merged] E I C L Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Proteins Ltd. [Merged] Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. [Merged] Jayant Vitamins Ltd. K G Gluco Biols Ltd. [Merged] Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Tirupati Starch & Chemicals Ltd. Unicorn Organics Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. [Merged] Cost Estimation Capacity Maize Starch : 100 MT/Day Liquid Glucose : 50 MT/Day Malto Dextrin Syrup : 20 MT/ Day Malto Dextrin Powder: 10 MT/ Day Dextrose Monohydrate: 50 MT/ Day Dextrose Anhydrous: 30 MT/ Day Sorbitol : 50 MT /Day Cattle Feed as By Product :150 Mt/ Day
Plant capacity: -Plant & machinery: Rs.145 Crores
Working capital: -T.C.I: Cost of Project : Rs.213 Crores
Return: 44.00%Break even: 31.00%
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Starch & Allied Products from Maize with Co Generation Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Maize is third important cereal/crop after wheat and rice and has a great potential of processing due to its high nutritive value and commercial uses. Maize (also known as corn) is common name for a cereal grass widely grown for food and livestock fodder. The major maize growing states are Uttar Pradesh, Bihar, Rajasthan, Madhya Pradesh, Punjab, Andhra Pradesh, Himachal Pradesh, West Bengal, Karnataka and Jammu & Kashmir, jointly accounting for over 95% of the national maize production. Maize ranks with wheat and rice as one of the world’s chief grain crops. Starch is produced from maize than any other crop. Starch is a naturally occurring biodegradable polymer and readily available from agriculture. It is widely used in food and non food applications and isolated from crops such as maize, potatoes, tapioca, rice and wheat. Starch is therefore an inexpensive and commodity material. For packaging use however, dry starch is not thermoplastic and its granular form is unsuitable for most uses in the plastics industry, mainly due to processing difficulties during extrusion or injection moulding. Uses Maize starch is used in the textile industry as an adhesive to strengthen yarn and to improve its resistance to abrasion during weaving. It is used in finishing changing the appearance after it is bleached, dyed and printed. It is used in printing of textiles to increase the consistency of the printing paste. It is used for glazing and polishing sewing thread. It is used as a thickener in improving the texture of many foods. Texture is a major factor in the acceptability and palatability of most food products. It is used for thickening sauces, gravies, puddings and pie fillings. Maize starch makes hard wheat flour softer, which is preferred for cakes. Cornstarch is used to give strength to ice cream cones and sugar wafer shells. It is used as an inert ingredient in baking powder and in salad dressings. In paper industry it is used to increase paper strength, to increase stiffness and rattle of paper. Drugs and medicine are taken in small but accurate dose. This is done by their administration in the form of pills, which contain fillers. Starch is preferred because it is bland, odourless and easily capable of digestion. Starch is also used in foundry industry. The major use of raw starches as abrasives is in corrugated boards, laminated paperboard etc. Market Survey Market demand for starch is strongly and positively correlated with average per capita income. Starch extracted from different commodities has different properties. Many end users require specific kinds of starch for making their products, and therefore demand starch derived from specific commodities. India is the tenth largest producer with a production of 11.10 million MT from an area of 6.6 million ha. Demand for starch is high from varied users like food, pharmaceuticals, textiles, paper, packaging etc. The demand is likely to increase to 186 lakh MT by 2013 2014. The trends in India indicate that coarse cereals are now increasingly used as industrial products such as starches. Efforts are required to develop high yielding varieties of coarse with desired characteristics for different uses and to explore new food uses. The growth of glucose industry is also understood to have grown more or less at the same rate. Further the capacity utilization on an average is also under stood to be at around 45% in case of glucose industry. With the increasing demand and with increasing capacity utilization, it is expected that the glucose production would also increase substantially in the future and thereby it would contribute to the demand for starch as well in the future. With such a growth, the demand for liquid glucose is also simultaneously increasing which account for a major consumption in the industry. There is larger amount of raw material available in India, which can exploit by manufacturing different available product in the maize. All the products manufactured from maize are food base product so it has very good market demand now as well as it will be stay in future also due to rapid population growth. As a whole the project is good one. Few Indian Major Players are as under: Amaravati Agro Ltd. Bharat Starch Inds. Ltd. E I C L Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. Jayant Vitamins Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Tirupati Starch & Chemicals Ltd. Unicorn Organics Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. ? Cost Estimation Capacity Starch : 100 MT/Day Dextrose Monohydrate : 13 MT/ Day Dextrose Anhydrous : 10 MT/ Day Sorbitol : 17 MT /Day Vitamin C : 0.5 MT /Day Gluten Feed : 22.50 MT/ Day Germ Oil : 10.00 MT/ Day
Plant capacity: -Plant & machinery: Rs.1029 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.2807 Lakhs
Return: 52.00%Break even: 30.00%
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Sorbitol - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Sorbitol is one of many sugar alcohols found in nature that gets metabolized slower in our bodies than other normal dietary sugars. Also known as glucitol, sorbitol is a result of the hydrogenation of the aldehyde moiety of glucose, giving glucose a terminal hydroxyl group. This is significant in its pharmacology and lower caloric yield. Sorbitol is low caloric refined sugar alcohol, which is produced from dextrose. Chemically it is hexahydric alcohol and is also known as hexatol, D Glucitol and D Sorbitol. Chemically, Sorbitol is a hexitol, C6H14O6, found in nature as the sweet constituent of many berries and fruits best known from Sorbus aucuparia (Rowan or European Rowan) from which it was isolated for the first time in 1872. Sorbitol is today commercially produced from starch by enzymatic hydrolysis and catalytic hydrogenation. It has wide applications as a sweetener and humectant. Sorbitol has a smooth mouth feel with a sweet, cool and pleasant taste. It shares many applications with propylene glycol and glycerine and glycerine provides hard competition in the market for humectants. Sorbitol acts as a crystallization modifier or inhibitor; it can prevent syrups from forming crystals of sugar. It is used to add body and viscosity to mixtures, and can protect against damage from freezing (cryoprotectant) and drying. Applications & Uses Sorbitol, together with other polyhydric alcohols such as glycerol, is one of the ingredients in alkyl resins and rigid polyurethane foams manufacturing. In tobacco industries, sorbitol may give mild effect in sniff, good humectant agent, and avoid acrolein formation which formed in burned glycerine. Sorbitol is used as softener and colour stabiliser in textiles and as softener in leather industries. Sorbitol sweet tastes form a viscous solution, stabilises moisture, possesses bacterio static property and is generally chemically inert. These features and properties make sorbitol an ideal and preferred ingredient in many products. It is being used by pharmaceutical industry, tooth paste manufacturers, food products industry, Oral Hygiene, Skin Cream and Cream Foundation, Textiles, Tobacco, Confectionery, Cosmetics, Emulsion, Diabetic Diets and many others. The increasing use of sorbitol in various end uses has made many big manufacturers to take interest in manufacturing of this. Looking to the trends the world economy. Market Survey Sorbitol is an organic chemical, having varied end uses. It is edible, non crystalline, odorless, white powder and having sweet cooling taste. It is highly soluble in water and slightly in methylalcohol. Sorbitol solutions are high stable. It is marketed mostly in the form of 70 per cent solution. The process involved is very simple, raw materials are indigenously available, technical knowhow is easily available and all these make the project very attractive one. An attempt is made here to study the state and structure of the industry. It is felt that sorbitol will have a very good future. The demand for sorbitol would depend upon the development of its end uses and the shape these end uses industries are likely to take in the future. Pharma and the dentifrice sector are expected to continue dominating the market for sorbitol. A newly developing outlet for sorbitol is its use in producing clarifying agents for polypropylene. Clarifying agents enable polypropylene to substitute for higher cost polymers in food packaging, drinking cups and house wares. Demand for transparent packages and resin moldings are increasing worldwide. Few Indian Major Players are as under: Amaravati Agro Ltd. Gayatri Bioorganics Ltd. Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Jayant Vitamins Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Unicorn Organics Ltd.
Plant capacity: 47 MT/DayPlant & machinery: Rs. 869 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 1235 Lakhs
Return: 26.00%Break even: 41.00%
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Packaging of Tomato Paste - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Products, such as tomato paste/puree have potential demand with local fruit/vegetable processors as well as the retail market. Establishment of tomato processing facilities in the country can contribute in reducing the dependence of local industry on imported tomato paste. Tomato paste and puree are commonly consumed commodities in every household. In the field of packaging thermoplastic film has been widely accepted as an efficient flexible packaging material. Co extruded multilayer blown film was introduced a few years back in the field of packaging. It is being used in the packaging of milk, edible oil, Shampoo and for packaging of some or ready to eat snacks. Polypropylene (PP) is one of the most widely used plastics for packaging applications. Uses and Applications Tomato Paste is used in making the following: • Tomato Ketchup • Tomato Juice • Tomato Chutney • Tomato Soup • Tomato Cocktail Market Survey Tomato processing industry is the pioneering sector in food processing industry. Although the dominant traditional processing line is tomato paste processing, peeled and diced tomatoes are the other promising products. Tomato paste processing plants are also suitable to process other fruits and vegetables during off season. Tomato Paste is the main product of processed tomatoes which is used as a raw material to make ketchup, sauces and other tomato related products. The demand for tomato processing usually arises from a need to preserve the product for cooking purposes (inclusion in stews, soups, curries etc) out of season or to add value for extra income. Traditionally, the most important methods used are concentration (to a paste or purée) and drying either fruit pieces or to a powder. Few Indian Major Players are as under:- Fortune Foods Ltd. Freshtrop Fruits Ltd. Heinz India Pvt. Ltd. Kartikeya Agro Products Ltd. Nijjer Agro Foods Ltd. Olam Exports (India) Ltd.
Plant capacity: 75000 Pouches/Day (70 gms, 100 gms & 200 gms)Plant & machinery: Rs.26 Lakhs
Working capital: -T.C.I: Rs.599 Lakhs
Return: 52.00%Break even: 28.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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