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Investment Opportunities & Business Ideas in Tanzania, East Africa - Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

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Cigarette - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

A cigarette is a small cylinder of finely cut tobacco leaves rolled in thin paper for smoking. The cigarette is ignited at one end and allowed to smolder its smoke is inhaled from the other end, which is held in or to the mouth and in some cases a cigarette holder may be used as well. Most modern manufactured cigarettes are filtered and include reconstituted tobacco and other additives. The term cigarette as commonly used refers to a tobacco cigarette. A cigarette is distinguished from a cigar by its smaller size use of processed leaf and paper wrapping which is normally white though other colors are occasionally available. Cigarette papers side-seam adhesives monogram inks, filtration material filter papers and filter adhesives all make up the non-tobacco components of a cigarette. The ingredients found in these components are purchased from a number of different suppliers. These independent companies treat the composition of such materials as confidential for competitive reasons. Market Survey India is the fourth largest consumer of tobacco in the world. Many types of tobacco are grown in India (not all are used for cigarettes). Of the total production about 30% is of flue cured Virginia (FCV) and the rest is non-Virginia type. The later variety is used for bidis natu burley chewing, hookah cigar and snuff varieties. Cigarettes are now allowed to be imported freely into the country after paying the prescribed import duty.This unique Indian tobacco consumption pattern is a combination of tradition and more importantly the tax imposed on cigarettes over the last two decades. Cigarette smokers pay almost 85% of the total tax revenues generated from tobacco. World over, tobacco is synonymous with cigarettes which account for about 80% of the total tobacco consumption. The consumption pattern in India is in sharp contrast with the world consumption pattern. Present Manufacturers A T C Ltd. Godfrey Phillips India Ltd. Golden Tobacco Ltd. Hallmark Tobacco Co. Pvt. Ltd. I T C Ltd. International Tobacco Co. Ltd. N T C Industries Ltd. North Eastern Tobacco Co. Ltd. Polisetty Somasundaram Tobacco Products (India) Pvt. Ltd. V S T Industries Ltd. Western Express Inds. Ltd.
Plant capacity: 288000 Packets/ dayPlant & machinery: Rs.339 Lakhs
Working capital: N/AT.C.I: Cost Of Project : Rs. 1559 Lakhs
Return: 33.00%Break even: 47.00%
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Pre Gel Starch From Maize Starch (Drilling Grade) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study,Investment Opportunities

Pre gelatinized starch is a processed carbohydrate used as a texturizer and or binder. It is typically derived from corn, waxy corn potato or tapioca. It has nothing to do with gelatin. It is safe for vegetarians and vegans. Drilling fluid carries the rock excavated by the drill bit up to the surface. Its ability to do so depends on cutting size shape and density and speed of fluid traveling up the well (annular velocity). Uses and Applications It helps improve hole cleaning capacities of drilling fluids, it is effective as a filtering agentpre gelatinized starch is used for water holding properties in oil well drilling to prevent water loss,can be used in the full range of water types,stabilizes rheology provides well bore stability and filtration control etc. Market Survey Global Oilfield Chemical Market Forecast to Reach $28 Billion in 2016. Drilling fluids will remain the largest product category and stimulation chemicals are the fastest growth segment in oilfield chemicals market. Demand for oilfield chemicals in Africa Mideast region is expected to grow based on increased natural gas production. During the past ten years a major breakthrough in the production of oil field chemicals has taken place in India. The satisfactory field performance of some of the specialist chemicals developed as per international standards has greatly reduced the dependence on imports. Present Manufacturers Amaravati Agro Ltd. Bharat Starch Inds. Ltd. E I C L Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. Jayant Vitamins Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Tirupati Starch & Chemicals Ltd. Unicorn Organics Ltd. Unique Sugars Ltd. Universal Starch-Chem Allied Ltd. Wockhardt Health Care Ltd.
Plant capacity: 10 MT/DayPlant & machinery: Rs.93 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs. 475 Lakhs
Return: 27.00%Break even: 59.00%
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Pan Masala, Sada, Meetha & Zarda - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Pan Masala is a balanced mixture of betel leaf with lime, areca nut, clove, cardamom, mint, tobacco, essence and other ingredients. It is an agricultural product with herbal properties, also available in hygienic pack and pouches. It acts as a mouth freshener and unlike other Western synthetic pan masala made with chemical and petroleum ingredients, the Indian pan masala is safe. But excessive use may have adverse effect. The ingredients in pan masala vary widely, depending on personal taste and region. One version of pan masala, guthka, includes tobacco, which may be flavored or treated with various additives. As a result, sales are restricted or banned in some regions, and there is some confusion about pan masala, with some people dismissing all mixtures as unhealthy, while others distinguish between those with tobacco and without it. Available in brands in India like 'Raj Darbar', 'Paan Bahar', 'Goga', 'Rajnigandha', 'Tulsi', the paan masala is consumed by all age groups and social classes. The active chemical compounds of betel nut are alkaloids called arecaine and arecoline, arecaidine, arecolidine, guracine (guacine), guvacoline, etc. which is comparable to nicotine due to their stimulating and mildly intoxicating characteristics. The culture of paan eating rose to the zenith in North India as a mark of cultural custom and sophistication, especially in Lucknow and the North-east. In most of the Hindu religious traditions, the raw areca nut along with the betel leaf is offered to the deity as an offering. Uses and Applications Pan Masala is widely used for removing bad odour to impart a pleasant feeling, used for scenting the breath in order to impart a pleasant feeling, for serving the guests and friends and in the parties and functions. It is also used as substances for tobacco chewing and smoking. It can be used in the Hotel and restaurants as well. Market Survey Paan is consumed by an estimated 200-400 million people, mainly Indo-Asians and Chinese. India is the largest consumer of betel nut, or what we call the paan in the world. It’s not without reason that India tops the list of smokeless tobacco users in the world with nearly 83 per cent consumers. With its ban in most of the cities still the fact remains that the gutkha and pan masala industry in India is huge pegged at anywhere between Rs 15,000 to Rs 20,000 crore. There is also a tax impact as a result of the ban. Popular pan masala brand Rajnigandha, produced by Dharampal Satyapal (DS) Group, has 65 per cent market share. Dharampal Satyapal, with sales of Rs 1,600 crore, is headquartered in Noida. Pan Parag made by Kot­hari Products has 11 per cent share in tobacco-sce­nted chewing pan masalas. The company had revenue of Rs 630 crorer in FY2010. It declined to co­mment if the brand’s non-availability would impact its market share. The production ban on most of the big brands has led to a rise in demand for lesser known brands and such brands are commanding a premium of over 200 per cent at present.
Plant capacity: Sada Pan Masala :330.0 Kgs./Day.,Meetha Pan Masala:330.0 Kgs./ Day.,Zarda Pan Masala:340.0 Kgs. / Day.Plant & machinery: Rs.39 Lakhs.
Working capital: -T.C.I: Cost of Project : Rs.251 Lakhs.
Return: 34.00%Break even: 45.00%
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RICE BRAN OIL (SOLVENT EXTRACTION)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Rice is an important food crop. It is consumed by more than half of the world’s population living in the developing countries. The demand of rice is increasing every day with the rise in population. It is therefore imperative to have continuous and concerted efforts to increase rice production to keep pace with the demand. Among the several approaches, varietal improvement through development of varieties with inherent high yielding potential, resistance to major biotic and abiotic stresses and adaptable to various rice growing environment is of paramount importance. Rice bran is a by- product resulting from the processing of rice. Even though the process, which consists in removing certain outer layers of the caryopsis, is basically the same in all cases, it can be carried out in a number of ways, some of which have a vital bearing on the characteristics of the end product. The bran thus produced may have quite different properties; therefore their particular identity should be differentiated and maintained. Rice bran is the main source of rice oil. The majority of available bran continues to be used for animal feeds without being extracted for the oil. Rice oil, also called rice bran oil, has been used extensively in Asian countries. Rice oil is a minor constituent of rough rice when compared with the carbohydrate and protein content. Two major classes of lipids are present: those internal within the endosperm and those associated with the bran. The internal lipids contribute to the nutritional, functional, and sensory qualities of rice. Rice bran oil is truly “The World’s Healthiest” edible oil, containing vitamins, antioxidants, nutrients and Trans fat free. It is not just delicate and flavorful; it can help lower cholesterol, fight diseases, enhance the immune system, and fight free radicals and more. Rice bran oil is extremely light, versatile and delicious. Used to fry, sauté, salad dressings, baking, dipping oils and where ever you use cooking oil. It is amazing cooking oil- light, healthy and also best in taste. Rice bran oil is vastly superior to traditional cooking oils and can be considered nutraceutical (food as medicine) oil that is perfect for all your healthy cooking needs. Rice bran oil is quickly becoming a favorite in commercial frying to replace hydrogenated oils that contain trans fat. This is due to rice bran oils health, flavor and performance benefits. Rice bran is a by-product of the rice milling process. Rice bran is the most important source of edible oil among the unconventional sources. Rice bran is the brown coating around the white starchy rice kernel, which is obtained by de-husking paddy and polishing the rice. While white rice holds little nutritional value, the bran that is removed contains 65 percent of the rice kernel’s nutrients and boasts a bounty of healthful benefits. The thin brown layer that is milled off in the processing of white rice, rice bran is just as effective as the other bran in fighting high cholesterol and providing high-grade fiber. USES & APPLICATION The crude bran oil thus obtained can be used for manufacture of soap, emulsifiers, fatty acid, plasticisers, cosmetics and tocoferol (vitamin E) etc. Crude rice bran oil is an edible grade vegetable oil intended for additional processing before human consumption. Crude rice bran oil is also source of high value added by-products. Thus, if the by-products are derived from the crude rice bran oil and the resultant oil is used as a feedstock for biodiesel, the resulting biodiesel could be quite economical and affordable. Crude rice bran oil is a rich source of high value-added byproduct. Therefore, use of rice bran oil as raw material for the production of biodiesel not only makes the process economical but also generates value added bio-active compounds. Crude rice bran oil helps reduce dust in feed, making it more palatable to animals. Moreover it acts as a lubricant in animal feed pelletization stage. Crude Rice bran oil is used as a raw material in manufacturing refined Rice bran oil. Rice bran with low levels of available carbohydrate (25 per cent) and high level of fat (20 per cent) can be considered as a good source of energy when used as a supplementary food for diabetics. Rice bran with 15 to 20 per cent oil can serve as a good source of energy and Essential Fatty Acids (EFA). It is also a commercial source of edible oil. Rice bran wax can be used in the preparation of candles, polishes, cosmetics, emulsifiers and other industrial preparations. It is the cuticle existing between the rice and the husk of the paddy, which comprises the germ the perricorp, and aleuronic layer. The bran is obtained as a by-product in rice milling during polishing of rice obtained after dehusking of paddy etc. MARKET SURVEY India produces about 80 million tonnes of paddy annually. This can yield about 5 million tonnes of rice bran and to the extent of 8 lakhs tonnes of rice bran oil. During 1983 - 84, the country processed only 13 lakhs tonnes of rice bran, though the installed processing capacity is around 32 lakhs tonnes. Production of rice bran oil is currently estimated at about 2 lakhs tonnes and hardly 10-15 per cent of it is of edible grade, although the potential availability is reckoned at about 8 lakhs tonnes. The wide gap between the actual production and the potential availability of rice bran oil is primarily due to the fact that at present around 70 per cent of the paddy produced in the country is processed through huller mills while only 30 percent is processed by modern Sheller mills. It has been estimated that huller mills number about 80,000 while there are only 28,000 modern Sheller mills. PRESENT MANUFACTURERS A G Fats Ltd. Agrawal Oil Extractions Ltd. Agro Tech India Ltd. Balaji Agro Oils Ltd. Bharani Oils Ltd. Boppana Oils Ltd. Cethar Foodoil Ltd. Chaitanya Oils Ltd. Globus Industries & Services Ltd. Goa Agro Oil Ltd. Godavari Edible Bran Oil Ltd. J R Foods Ltd. J S P Oils & Fats Ltd. K G N Agro Internationals Ltd. Kanakadurga Agro Oil Products Ltd. Kedia Overseas Ltd. Lakshmi Energy & Foods Ltd. Malwala Oils Ltd. Midland Industries Ltd. Modi Naturals Ltd. Morinda Overseas Inds. Ltd. Neha Oils Ltd. Patliputra Industries Ltd. Prakash Solvent Extractions Ltd. Raghunath Cotton & Oil Products Ltd. Ravindra Solvent Oils Ltd. Rice Oil & Foods Ltd. S K M Animal Feeds & Foods (India) Ltd. Sambandam Solvent Extraction Ltd. Satyakala Agro Oil Products Ltd. Sethia Oil Inds. Ltd. Sethia Oils Ltd. Shanti Kunj Solvent Ltd. Shree Madhav Edible Products Ltd. Shree Shakthi Agro Oils Ltd. Siddaganga Oil Extractions Pvt. Ltd. Siris Agro Ltd. Sona Oil & Chemical Inds. Ltd. Sonitpur Solvex Ltd. Sree Tulasi Solvent Extractions Ltd. Sri Murugarajendra Oil Industry Ltd. Srihitha Refineries Ltd. Sudha Agro Oil & Chemical Inds. Ltd. Tara Health Foods Ltd. Thapar Agro Mills Ltd. Unique Organics Ltd. Vegepro Foods & Feeds Ltd. Vijay Agro Products Pvt. Ltd.
Plant capacity: 388 MT/DayPlant & machinery: Rs. 615 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1760 Lakhs
Return: 30.02%Break even: 47.16%
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SILICA FROM RICE HUSK ASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in tern contains around 85%–92% amorphous silica. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. It is an amorphous form of silica; the word amorphous denotes a lack or crystal structure, as defined by x-ray diffraction. Early interest in amorphous silica was purely academic. Amorphous silica can be broadly divided into three categories. Vitreous silica or glass made by fusing quartz, Silica made indicating either amorphous or crystalline silica with high speed neutrons & Micro amorphous silica. Micro amorphous silica includes sols, gels powders & porous glasses, all of which are composed of ultimate particles or structural units less than 1/um in diameter. These silica have high surface area, generally greater than 3m2/g. Micro amorphous silica can be further divided into micro particulate silica microscopic sheets & fibers & hydrated amorphous silica. .Gynogenic silica’s are formed at high temperature by condensation of SiO2 from the vapor phase, or at lower temperature by chemical reaction in the vapor phase followed, by condensation. Silica formed in an aqueous solution can occur as sols, gels or particles. A gel has a three-dimensional, Continuous structure, where as a sol is a stable dispersion of fine particles. Macroscopic particles are formed by aggregation of smaller particles from either a gel or so. Amorphous silica is precipitated from super saturated solution obtained by concentrating an under saturated solution a hot saturated solution, or generating Si(OH)4 of silica ester SiH4, SiS2, SiCl4 or Si. Precipitated Silica soluble silicate solutions are of fine controlled particle size & porous in nature. Precipitated silica powders have a more open structure with higher volume than dried pulverized gels. The physical & chemical properties or precipitated silica vary according to the manufacturing process. Ultimate & aggregate particle size in silica’s precipitated from solution can be varied by reinforcement & control of suspension pH, temperature & salt content. The particle size in gynogenic silica’s is controlled by combustion conditions. The surface area as determined by nitrogen adsorption is a function of particle size. USES AND APPLICATION Precipitated silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. Precipitated silica also finds its applications as anti caking agents in food industry & as thermal insulators. Precipitated silica is perhaps the best not black filler and reinforcing agent used in rubber industry especially for the production of silicon rubber. The distinguishing feature of the growth of precipitated silica industry in India is that it has classifiably flourished in the small-scale sector. Readily available new materials low capital investment & high rates of return offer a distinct advantage to the small-scale manufacturers to venture into this field. MARKET SURVEY Precipitated Silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as molecular sieves. So, we can better understand the growing demand of precipitated silica by seeing the demand of the following industries.Silicon is a unique material. Its abundance is one of the reasons it is used for a wide range of purposes. One of the most important uses of silicon is as a core element of microchips. To manufacture microchips, the microelectronics industry requires silicon with an impurity level of 10–11. Since silicon forms a stable compound with oxygen (silicon oxide, SiO2), the deoxidization of silicon oxide needed to reach this high level of purity consumes a substantial amount of energy, which, in turn, affects the environment through emissions of carbon dioxide (CO2).Bulk silicon wafers used at the beginning of the integrated circuit making process must first be refined to "nine nines" purity (99.9999999%), a process which requires repeated applications of refining technology. The silicon demand by the PV cell industry can be estimated using the available amount of silicon in combination with the amount of silicon needed to produce 1 MWp of solar cells. Global production of rice, the majority of which is grown in Asia is approximately 550 million tonnes/year. This is generated at a rate of about 20% of the weight of the product rice, or some 110 million tonnes per year globally. The husk in turn contains between 15 and 20% of mineral matter the majority of which is amorphous silica. There is a growing demand for finely divided amorphous silica in the production of high strength, low permeability concrete, for use in bridges, marine environments, and nuclear power plants. This market is currently filled by silica fume. Limited supply and high demand has pushed the price of silica fume to as much as US$ 1,000/tonne in some market. Rice husk has the potential to generate 16.5 to 22 million tonnes of ash containing over 90% amorphous silica that could be used as a substitute for silica fume. The husk has energy content of about 14 GJ/tonne so that the energy potential worldwide would be some 1.5 billion GJ/year, which at US$ 5/GJ would have an annual value of US$ 7.5 billion. This amount of energy is equivalent to over 1 billion barrels of oil per year. PRESENT MANUFACTURERS Anand Engineers Pvt. Ltd. Anand Lubricants Pvt. Ltd. Camco Multi Metal Ltd. Elofic Industries Ltd.
Plant capacity: 20 MT/DayPlant & machinery: Rs. 518 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 832 Lakhs
Return: 24.91%Break even: 48.13%
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READY MIX CONCRETE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Ready mix concrete is a modern trend of introduction in the Asian Countries. It is already introduced long before in the European Countries. It is new concept of use concrete in the construction area. Ready mix concrete has advantages in the area where immediate requirement of concrete mixture like in the preparation of bridge overhead roads on or the road construction. In India there is a hopefull to get good scope of RMC within short period. The batching, mixing, transportation, placing, compaction, finishing and curing are very complimentary operations to obtain desired good quality concrete. The good quality concrete is a homogeneous mixture of water, cement, aggregates and other admixtures. It is not just a matter mixing these ingredients to obtain some kind of plastic mass, but it is scientific process which is based on some well established principles and governs the properties of concrete mixes in fresh as well as in hardened state. The aim of quality control is to ensure the production of concrete of uniform strength in such a way that there is a continuous supply of concrete delivered to the place of deposition, each batch of which is as nearly like the other batches as possible. The production of concrete of uniform quality involves five definable phases: Batching or measurement of materials, Mixing of concrete, Transportation, Placing, compaction and finishing of concrete, and Curing. USES & APPLICATION It is used in the construction of bridge, dam etc, It is used in the construction overhead roads, pools, multi stories building etc, It can be directly used at the construction site. It help greater element of automation and precision concrete mixing. A much higher quality and more constituent uniformity and increase standardization and speed which is done ten times faster as compared to site mixed concrete. There are many advantages of RMC over site mixed concrete. Technologically speaking, ready mixed concrete is certainly advancement over the age-old site mixed concrete. The benefits of RMC in terms of quality, speed, life-cycle cost and environmental friendliness are overwhelmingly superior to those of site mixed concrete. MARKET SURVEY India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. Cement consumption is very closely linked to the performance of the construction industry; however, since cement is used in both residential and non-residential construction, it doesn’t experience extreme cycles. The non-residential sector is classified into commercial and industrial, and institutional segments. The residential and non-residential sectors are also classified as private and public construction. Cement and ready-mix concrete demand is dependent on the level of construction activities. Construction activities are in turn closely related to a number of macroeconomic factors such as consumer spending, population growth, manufacturing sector growth, inflation rates, government spending etc. The construction industry is the second largest industry in India after agriculture. It accounts for about 11% of India’s GDP. It makes significant contribution to the national economy and provides employment to large number of people. Construction constitutes 40% to 50% of India's capital expenditure on projects in various sectors such as highways, roads, railways, energy, airports, irrigation etc. There are mainly three segments in the construction industry like real estate construction which includes residential and commercial construction; infrastructure building which includes roads, railways, power etc; and industrial construction that consists of oil and gas refineries, pipelines, textiles etc. Building material is any material which is used for a construction purpose. Many naturally occurring substances, such as clay, sand, wood and rocks, even twigs and leaves have been used to construct buildings. Apart from naturally occurring materials, many man-made products are in use. The biggest increase in private participation is expected in roads (from 5 per cent to 36), ports (47 per cent to 74 per cent) and railways (less than 1 per cent to 20 per cent). The Planning Commission estimates that the remaining infrastructure investments will be funded by the central and state government. According to a study by ASSOCHAM, the burgeoning Indian construction industry, currently worth $70 billion, will rise to US $120 billion by 2010. The Indian construction industry, an integral part of the economy and a conduit for a substantial part of its development investment, is poised for growth on account of industrialization, urbanization, economic development and people's rising expectations for improved quality of living in the coming years. The market size of cement and ready-mix concrete is defined as the amount of cement and ready-mix concrete products supplied to the total Indian marketplace, in a particular period. Therefore, market size is determined by supply rather than demand. The Ready-mix concrete business in India is in its nascent stage. In a developed country 70% of cement produced is used by the Ready-mix concrete industry. The usage of Ready-mix concrete could not be implemented as investors felt that the plants would starve due to non-availability of cement. The levy of additional taxes and duties on RMC, entry tax and excise duty also contributed to the slow development of the concept. PRESENT MANUFACTURERS A C C Concrete Ltd. A C C Ltd. Ahlcon Ready Mix Concrete Pvt. Ltd. Ashoka Buildcon Ltd. Binani Ready Mix Concrete Ltd. D S Kulkarni Developers Ltd. Eastern Gases Ltd. Madras Cements Ltd. My Home Inds. Ltd. N C L Industries Ltd. Navkar Builders Ltd. Prism Cement Ltd. R B Gupta Financials Ltd. R D C Concrete (India) Pvt. Ltd. S R S Real Infrastructure Ltd. Samruddhi Cement Ltd. Tantia Constructions Ltd. Tarmac (India) Pvt. Ltd. Telecommunications Consultants India Ltd. Trishul Concrete Products Ltd. Ultratech Cement Ltd.
Plant capacity: 240 Cu MT/DayPlant & machinery: Rs 320 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 773 Lakhs
Return: 27.08%Break even: 46.09%
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Particle Board from Rice Husk - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Construction industry is one of the fastest growing sectors in India. Rapid construction activity and growing demand of houses has lead to the short fall of traditional building materials. Bricks, Cement, sand, and wood are now becoming scares materials. Demand of good quality of building materials to replace the traditional materials and the need for cost effective and durable materials for the low cost housing has necessitated the researchers to develop variety of new and innovative building materials. Construction materials of special requirements for the houses in different geographical region to overcome the risk of natural hazard and for protection from sever climatic conditions has also emphasised the need for development of lightweight, insulating, cost effective, durable and environment friendly building materials. Agricultural waste or residue is made up of organic compounds from organic sources such as rice straw, oil palm empty fruit bunch, sugar cane bagasse, coconut shell, and others. Rice husk from paddy (Oryza sativa) is one example of alternative material that can be potentially used for making particle board. Rice husk is unusually high in ash, which is 92 to 95% silica, highly porous and lightweight, with a very high external surface area. Its absorbent and insulating properties are useful to many industrial applications, such as acting as a strengthening agent in building materials. Rice husks are processed into rectangular shaped particle boards. Particle board is as the name suggests a board made of particles of wood obtained mechanically without destroying the inherent character of wood. This new industry initially was started primarily with a view to utilize wood waste. Wood that was left in the forest being unsuitable for lumber industry and wood that was thrown away as waste in various wood industries, (e.g. sawmills, furniture making plywood Industries) could be utilized in making particle board. It may be mentioned here that fiber board also utilizes the same wood waste; the wood is converted into pulp and pressed the bond being obtained mainly from the natural lignin present in wood. In case of particle board, the bond is obtained by using an organic binder-synthetic resin adhesive. The accepted definition of particle board is A sheet material manufactured from small pieces of wood on other lignocelluloses materials, (e.g. chips, flakes, splinters, strands, shives, etc.) agglomerated by use of an organic binder together with one or more of the following agents heat, pressure, moisture a catalyst etc. Uses & Applications The property of this board can be controlled. It has got better acoustic properties and hence better sound absorption. It does not support combustion, thus it is safe to use as it is fine safety measure. It is insect and termite resistant. It is water resistant. It is more economical. It is used in furniture making where cost economy is the main factor. It is used both for movable and built in furniture. It is used in construction industry in making doors, flooring, floor underlayment, ceiling, roof underlayment, walls partition, concrete frame-work and transport industry. Market Survey The large producers account for 15% of the total production, producing some 38 mn sq. m of plywood and block boards. The ecological considerations had, however, placed the industry in jeopardy owing primarily to the restraints put on the use of timber. Alternate materials from agricultural wastes like stalks of cotton and wheat, rice husk and bagasse are slowly getting into the industry as raw material feeds. Kitply Industries, Sarda Plywood, Century Plywood, Novapan, National Plywood, Green-ply and Jayshree Tea remain the main players in the organized sector of plywoods and particle boards, which has some 60 units. There are several SSI units and other informal sector units contributing around 60% of the total production. The Indian market for particle board and plywood is estimated in value terms, at over Rs 37 bn. Of the total market, particle board including medium density fiber board (MDF board) accounts for nearly a quarter of the market. Nearly 85% of the particle board is supplied by the organized sector. Western India has emerged as the leader in the particle board segment. Shirdi Industries (SIL) was setting up a plant for the manufacture of MDF and particle board. The project, which will be India's first and only integrated plant providing complete interior solutions, was being set up at Uttarakhand. It was mainly because of the state government granting the company a status, entitling the company to excise duty, income tax and sales tax exemption besides investment subsidy. The company is also producing pre-laminated board, decorative laminates, floorings, panel door and furniture components from the facility. Few Major Players are as under:- Archidply Industries Ltd. Bajaj Eco-Tec Products Ltd. Bajaj Hindustan Ltd. Ecoboard Industries Ltd. Feroke Boards Ltd. Genus Paper Products Ltd. Kitply Industries Ltd. Novopan Industries Ltd. Nuboard Manufacturing Co. Ltd. Rushil Decor Ltd. Shapoorji Pallonji & Co. Ltd. Shirdi Industries Ltd. Western India Plywoods Ltd.
Plant capacity: 15 Lakh Nos. /annumPlant & machinery: Rs. 152 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 426 Lakhs
Return: 31.00%Break even: 51.00%
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Banana Products (Banana Powder, Banana Puree and Banana Concentrate)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Banana is the largest produced and maximum consumed amongst the fruits cultivated in India. It is known as the ‘common man’s fruit’. It is highly nutritive and very delicious. India ranks first amongst the banana cultivating countries of the world with an annual production share of 25% of the total harvest. During the past two decades the large-scale cultivation of this fruit crop has undergone considerable changes. Banana is perhaps one of the major crops, which has accepted tissue culture as a mode of propagation especially in India. Shorter harvest times and enhanced yields have popularized the cultivation of this fruit crop with respect to the area of cultivation and production by tissue culture methods. Banana fruits are available in plenty in the Tropical countries like India, and a sizeable quantity of this fruit is wasted due to poor transportation and storage facilities. Banana when ripened is a soft and delicate fruit with a post-harvest shelf life of 5- 10 days. This makes it prone to injury during transport. Further, release of ethylene during bulk storage makes the fruit ripen faster and the fruits generally rot before reaching its destination. Hence, it has always being considered a ‘problem fruit’ with respect to transportation. These reasons contribute to a local market glut, resultant price crash and subsequent disinterest among the farming community to cultivate it on a large scale. It is hence important to overcome this problem by generating an increased demand of this fruit crop. Bananas are packed with many of the nutrients that your baby needs. Sometimes referred to as a power food, it's got the perfect combination of being rich in potassium but low in sodium, making it a heart-healthy fluid. Additionally, it has an abundance of vitamins, particularly Vitamin B6, Vitamin C and Vitamin B2. Filled with those healthy vitamins and nutrients, but low in cholesterol, saturated fat and sodium, you can feel confident offering it to your baby. Just a word of caution, though known for settling upset tummies and diarrhea, eating too many bananas may lead to constipation. Banana being a ‘common man’s fruit’ is consumed in following forms: Banana Powder, Banana Puree, Banana Juice concentrate etc. Uses Banana powder, because of its high concentration of banana essence, has been found to be a major source of carbohydrate and calories . The powder has also been found to be useful as a general treatment for dyspepsia. while it is in its green state, it contains starches which are resistant to digestion, but have been studied in combination with pectin to significantly reduce intestinal permeability and fluid loss in those suffering with bouts of diarrhoea Banana powder has been studied to prevent ulcer formation induced by a variety of drugs, including aspirin, indomethacin, phenylbutazone, prednisolone, cysteamine, and histamine. Banana peel has been found to suppress testosterone-induced prostate gland enlargement. A water extract of banana stem extract has been found to suppress the formation of oxalate-associated kidney stones in the animal model, leading researchers to conclude that it may be a useful agent in the treatment of patients with hyperoxaluric urolithiasis. UV-B light induced skin damage may be prevented or reduced through the consumption of bananas, with a protective effect against loss of skin elasticity. Banana root extracts have been discovered to contain blood sugar lowering properties Banana contains compounds with demonstrable anti-MRSA activity, anti-HIV replicative activity, and following metabolic transformation by fungi, anti-leishmanicidal activity. Market Survey Banana is an important fruit crop of many tropical and subtropical regions of India. It is cultivated in India in an area of 830.5 thousand hectare and total production is around 29,779.91 thousand tons. Main banana growing states are Tamil Nadu, Maharashtra, Gujarat, Andhra Pradesh and Karnataka. The global production of banana is around 102028.17 thousand tons of which India contributes 29.19%. Besides India, other major banana producing countries are China, Philippines, Ecuador, Brazil and Indonesia. Banana Puree or Banana Pulp is processed from a selected variety of banana grown in the sub-tropical region of South India. The Cavendish banana puree (banana pulp) obtained from Indian bananas is considered best in quality owing to the superior size, flavor, taste and thickness of the Indian bananas. Banana Puree is widely mixed into daily food, juices, nectars, drinks, jams, bakery fillings, and fruit meals for children. Banana puree or banana pulp is used as flavor for baby foods, ice creams, yoghurts. Banana yoghurt makes a healthy snack and banana ice cream, milk shakes and delicious desserts are favorites among children. The demand of Banana Products in market is increasing rapidly due to nutritive and medicinal characteristics of it. India is one of the major country producing banana and its derivatives. Banana Derivatives includes: Puree, Ice-Creams, Fruit breads, cakes, tarts, muffins, pie-fillings, icings, donuts, fruit bars, milk shakes, yogurts, puddings, toppings, deserts, baby food, etc.
Plant capacity: 2160 MT/annumPlant & machinery: Rs. 155 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 519 Lakhs
Return: 28.00%Break even: 58.00%
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Cattle Feed - Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Cost of Project

The principal feed resources for animal consumption in the country are crop residues like straws of wheat, rice and other cereals and stovers, which are very poor in feed value. Even these are in short supply. These are supplemented to some extent by relatively better quality fodders like cultivated leguminous and non-leguminous fodder grasses and concentrates. The latter are formulated largely from agro-industrial by-product and forest wastes and small quantities of low-grade cereals with the present stock of feed and fodder resources available in the country, it is well impossible to meet the nutrient requirements of even the present day low-producing cattle and buffaloes. Such a situation is bound to aggravate difficulties in the feeding of better producing livestock such as cross breed lows in exploiting their full genetic potentiality for early growth, better reproduction and higher milk production. Livestock in the country, therefore, suffer widely from insufficient supply of nutrients. The unconventional agro-industrial by products and forest wastes may find a greater use as livestock feeds in coming years. The nutritive value of tropical feeds and fodder is lower than those grown in temperate region. This situation does not allow cows to consume maximum amount of feed, nor to get feed of minimum allowable digestibility. It is not possible to anticipate any remarkable improvement in the feed situation in the near future and also in the supply of high digestible ingredients like worse grains. The digestibility of feed for meeting nutrient requirements of the cattle must bear relation to its intake capacity. Market Survey Cattle feed is a peculiar product consumed mainly by cattle owners of rural area. Animal industrial enterprises in all area and so, the market for cattle feed is very scattered. The consumers are living by and large in poverty and so they have hardly enough finances to spare for cattle feed. Yet cattles are the only source of earring in many cases and to increase their own earning they try to spend upon cattles as much as possible. Unawareness about the product and its importance should also be looked after. The benefits of this scientifically prepared cattle feed over traditional feed has become as popular as they should be. The problem is much of replacing unscientific feeding system with scientific feed. Estimation of Demand on the Basis of Various Macro Factors: - Broadly there are five factors affecting demand. Population of cattle and its composition. Financial Position of Farmers. Awareness of Farmer to the production. Auality of available cattle feed. Government policy and the program of cattle development. India has the largest cattle, buffalo and goat population according to latest census. There are about 200 million cattle, 50 million buffaloes and 90 million goats in the country. About one sixth of the cattle, about half of buffalo and one fifth of goat population in world are in India. Animal husbandry plays an important role in the national life and accounts for about 10% of the national income. In particular the contributor of the cattle and buffalo to the economy is considerable. They are the main source of drought power in agricultural operations and rural transportation they provide essential, foods like milk and meal. Few Major Players are as under:- Advanced Bio-Agro Tech Ltd. Advanced Enzyme Technologies Ltd. Agribiotech Industries Ltd. Agro Tech India Ltd. Allana Cold Storage Ltd. Amrit Feeds Ltd. Andhra Sugars Ltd. Anirudh Foods Ltd. Annam Feeds Ltd. Anupam Extractions Ltd. Arambagh Hatcheries Ltd. Aries Agro Ltd. Aries Marketing Ltd. Bala Industries & Entertainment Pvt. Ltd. Balaji Foods & Feeds Ltd. Baramati Agro Ltd. Brooke Bond Lipton India Ltd. C & M Farming Ltd. C P Aquaculture (India) Pvt. Ltd. Damania Pharma Ltd. Dhanalaxmi Roto Spinners Ltd. Gajanan Extraction Ltd. Genomics Biotech Ltd. Godrej Agrovet Ltd. Goldmohur Foods & Feeds Ltd. Graintec India Ltd. Hanuman Minor Oils Ltd. Haryana Agro Inds. Corp. Ltd. Hatsun Agro Products Ltd. Indian Potash Ltd. Indo Euro Indchem Ltd. Induss Food Products & Equipment Ltd. Intercorp Biotech Ltd. Japfa Comfeed India Pvt. Ltd. Jupiter Biotech Ltd. Kapila Krishi Udyog Ltd. Kerala Feeds Ltd. Khandesh Extraction Ltd. Kirti Dal Mills Ltd. Kumar Food Inds. Ltd. Kwality Dairy (India) Ltd. Kwality Feeds Ltd. Lakshmi Energy & Foods Ltd. Laxmi Starch Ltd. Lipton India Ltd. Maharashtra Agro-Inds. Devp. Corp. Ltd. Maheshwari Solvent Extraction Ltd. Mapro Industries Ltd. Nova Chemie (India) Ltd. Origin Agrostar Ltd. Parakh Foods Ltd. Piccadily Agro Inds. Ltd. Pioneer Feeds & Poultry Products Pvt. Ltd. Pranav Agro Inds. Ltd. Prima Agro Ltd. Puri Oil Mills Ltd. Rainbow Agri Inds. Ltd. S K M Animal Feeds & Foods (India) Ltd. S O L Ltd. Sakthi Beverages Ltd. Schreiber Dynamix Dairies Ltd. Shalimar Pellet Feeds Ltd. Snam Vijaya Feeds Ltd. Sona Oil & Chemical Inds. Ltd. Sonitpur Solvex Ltd. Sree Tulasi Solvent Extractions Ltd. Suguna Foods Ltd. Suguna Poultry Products Ltd. Superhouse Ltd. Swastika Feeds Ltd. Tara Health Foods Ltd. Tata Oil Mills Co. Ltd. Tinna Oils & Chemicals Ltd. Tubal Feeds Pvt. Ltd. Vegepro Foods & Feeds Ltd. Venky'S (India) Ltd. Venky'S (India) Ltd. [Erstwhile] Vijay Agro Products Pvt. Ltd. Zeus Biotech Ltd.
Plant capacity: 14400 MT/annumPlant & machinery: Rs. 23 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 202 Lakhs
Return: 30.00%Break even: 66.00%
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Copper Sulphate - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Copper (II) Sulfate is a chemical compound with the formula CuSO4. It occurs in nature as mineral hydrocyanite. It is gray to white and has rhombic crystal morphology. It decomposes to green basic copper (II) sulphate at 340 deg C and at 600-650 deg C it decomposes to copper oxide. It is generally prepared by controlled heating of Copper Sulphate Pent-hydrate, CuSO4.5H2O. Copper sulphate term is generally used to describe pent hydrate compound of copper sulphate which is also known as blue stone, blue vitriol etc. It is best known and the most widely used of the copper salts. Indeed it is often the starting raw material for the production of many of the other copper salts. Today the world's consumption is around 250,000 tons per annum of which it is estimated that approximately three-quarters are used in agriculture, principally as a fungicide. Uses & Application Anhydrous Copper sulphate has limited commercial use. • It is used as a desiccant for removing water from organic solvents. • It acts as a sensitive indicator of the presence of moisture in organic solvents. Copper sulphate pentahydrate is a very versatile chemical with as extensive a range of uses in industry. • It is used as an algaecide, an herbicide in irrigation and municipal water treatment systems, and as a molluscicide, a material used to repel and kill slugs and snails. • The metal industry uses large quantities of copper sulphate as an electrolyte in copper refining, for copper coating steel wire prior to wire drawing and in various copper plating processes. • The mining industry employs it as an activator in the concentration by froth flotation of lead, zinc, cobalt and gold ores. • The printing trade takes it as an electrolyte in the production of electrotype and as an etching agent for process engraving. • The paint industry uses it in anti-fouling paints and it plays a part in the coloring of glass. • Copper sulphate is a fungicide used to control bacterial and fungal diseases of fruit, vegetable, nut and field crops. It is used in combination with lime and water as a protective fungicide, referred to as Bordeaux mixture, for leaf application and seed treatment. • Copper deficiency in plants or animals can be corrected very simply either by applying 50 kg copper sulphate per hectare in the form of a fertilizer before sowing or by spraying the foliage of the young cereal plants. Market Survey The Market Survey on Copper Sulphate is of topical interest in the sense that copper is important metal used in India from ancient times. In fact, one age of human civilization is named after copper. Copper is also used in the alloy form as brass and bronze because of the added advantages. Copper was a scarce metal with respect to India but recent setting up of copper smelters has entirely changed the scenario of copper production/availability in the country. However, these copper smelters, except that of HCL, are producing copper based on the imported concentrates. This has opened a new path for the chemical manufacturing companies for producing copper based chemicals in the country. With numerous copper mines in the country, Copper compounds manufacturing has taken a good shot in last few years. Many Companies are setting their projects at different places in India. They produce environment friendly copper sulphate fertilizer, Copper Sulphate Electroplating Grade, Copper Sulphate Feed grade having 98% Copper content. Copper sulphate is widely used as fungicide in agricultural field. Therefore demand of copper sulphate directly depends upon the usage and development of agriculture in a country. In India, the total installed annual capacity of 43 technical grades of pesticides and fungicide is estimated at 148,000 tonnes of which only four grades (Mancozab 20,700 tonnes, Monocrotophos 14,000 tonnes, Malathion 11,800 tonnes and Endo-sulphan 10,100 tonnes) account for over 38% of the aggregate installed capacities. ? India is one among the most dynamic generic pesticides & fungicides manufacturing countries. And yet, India's own average consumption of it is low, below 500 gms per ha. Crop protection has assumed special importance since the food grains demand in the country is supposed to reach an estimated 343 mn tonnes by 2020. The agrochemical industry allocates an average of about 10% of its total sales turnover for research and development. This amounts to Rs 3.5-4.0 bn. The agrochemical industry is spread over around 200 large and medium sized manufacturers and 600 formulators producing about 60 technical grades of pesticides. Other important players in the sector include 10 multinational companies operating for quite some time. While the organized sector contributes 55% to the industry's output, the small scale sector makes up for the balance. The Indian industry has been focusing on integrated crop management (ICM), increasing exports of genuine pesticides & fungicide and concentrating on farmer-friendly activities. With the global market rising, there are encouraging prospects for the Indian industry. The pesticide industry is targeting a 10% share of global pesticides market and has been working on the ICM program to introduce safer applications, spray devices and crop protection through balanced use of biological and chemical pesticides. The exports cover pesticide intermediates. Pesticides and fungicide exports from India were growing at the rate of 15% and are expected to witness a more accelerated growth. Demand of copper sulphate is increasing rapidly for its use as a natural growth stimulant in animals, as well as in prevention of E.coli and listeria. The food-grade Copper Sulfate industry is a $1.2 billion industry growing at approximately 15% per year.
Plant capacity: 600 Nos. /annumPlant & machinery: 43 Lakhs
Working capital: -T.C.I: Cost of Project: 238 Lakhs
Return: 24.00%Break even: 60.00%
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